Procedures for ESS Superconducting Cavities Turn on 2015-04-08 Version 2.2(not complete) Rihua Zeng, Anders Sunesson, Morten Jensen, Stephen Molloy, Christine Darve, David McGinnis 1 European Spallation Source ESS AB Visiting address: ESS, Tunavägen 24 P.O. Box 176 SE-221 00 Lund SWEDEN www.esss.se 1. Motivation and Background ............................................................................................................... 4 2. Cavity Turn On Procedures ................................................................................................................ 7 2.1 Procedure for without Beam[9,10,11] .................................................................................................... 7 1. RF Cables Calibration ................................................................................................................................................ 7 2. Technical Interlock / Sensors. ............................................................................................................................... 7 3. RF source / Waveguides / LLRF. .......................................................................................................................... 7 4. Cooldown to 2K ........................................................................................................................................................... 7 5. Cavity Spectra measurements ............................................................................................................................... 7 6. Cavity Tuners Test...................................................................................................................................................... 7 7. Cavities On Resonance. ............................................................................................................................................. 7 8. Input RF Couplers and Cavities Conditioning. ................................................................................................ 8 9. Cavity Gradient Ramp up. ........................................................................................................................................ 9 10. Cavity Quench Threshold Identification. ..................................................................................................... 10 2.2 Procedures for with Beam ......................................................................................................................... 11 11. Scheme A: Phase Scan ----- ΔT method[15,17].......................................................................................... 11 12. Scheme B: Phase Scan -----signature matching [16] ............................................................................... 12 13. Scheme C: Beam Loading ------Drift beam [12] ......................................................................................... 13 14. Scheme D: Beam Loading ------Zero Crossing [13] .................................................................................. 13 15. Scheme E: Single bunch transient [14]......................................................................................................... 13 3 Cavity Test Procedures ...................................................................................................................... 18 3.1 Single point Ql and Detuning measurement in decay curve ......................................................... 18 3.2 Dynamic Ql and Detuning measurement in open loop ................................................................... 18 3.3 Dynamic Ql and Detuning measurement in closed loop ................................................................. 18 3.4 Dynamic Ql and Detuning measurement in noisy environment ................................................. 19 3.5 Cavity pass band modes ............................................................................................................................. 19 3.6 Klystron input-output characteristics (power) at different modulator voltage ................... 19 3.7 Klystron input-output characteristics (phase) at different modulator voltage..................... 19 3.8 Klystron ripple frequency and amplitude ........................................................................................... 19 3.9 Lorentz force detuning at different cavity field levels .................................................................... 19 3.10 Lorentz force to cavity tuning transfer function............................................................................. 19 3.11 Piezo tuner to cavity tuning transfer function (frequency domain) ....................................... 19 3.12 Piezo tuner to cavity tuning transfer function (time domain) .................................................. 19 3.13 Moto tuner to cavity tuning transfer function ................................................................................. 19 3.14 Microphonics spectrum ........................................................................................................................... 19 3.15 System open loop matrix ......................................................................................................................... 19 3.16 System closed loop matrix ...................................................................................................................... 19 3.17 Phase and amplitude setting .................................................................................................................. 20 3.18 Cavity field behaviour close to and at quench ................................................................................. 20 3.19 Fast fault recovery ..................................................................................................................................... 20 4 Other Procedures ................................................................................................................................. 20 Reference:................................................................................................................................................... 20 Appendix 1: Beam modes limitation identification studies in phase & amplitude setting ........................................................................................................................................................................ 22 Appendix 2: Proposal of cavity tests for ESS cavities (Julien Branlard, DESY) .................. 24 2 European Spallation Source ESS AB Visiting address: ESS, Tunavägen 24 P.O. Box 176 SE-221 00 Lund SWEDEN www.esss.se VERSION HISTORY Verion Reason for version Date 1.0 New Document 20-Sep-2013 2.0 Corrections from S. Molley. 16-Oct-2013 Add procedures for with beam. 2.1 Corrections from M. Eshraqi. 14-Mar-2014 Add “drifting beam method” procedures. Add appendix from Julien Branlard(DESY), on test proposal for ESS cavities,. Add Appendix of identifying beam modes limitation under beam loading with different beam peak current and different beam pulse length. Add references. 2.2 Add procedures recommend by Mircea Stirbet (JLAB), on power coupler and cavity conditioning 15-Mar-2015 Add content in motivation and background Modify title order for sub-sections. 3 European Spallation Source ESS AB Visiting address: ESS, Tunavägen 24 P.O. Box 176 SE-221 00 Lund SWEDEN www.esss.se 1. Motivation and Background The start point of this document is trying to solve the problem “When the cavity is installed in tunnel at ESS, how to turn on RF power to reach required gradient, and what to be done when the beam comes?” For superconducting cavities, a complex set of procedures are required in different situation to check, test and calibrate every components, determine configuration parameters, and identify operational limitations. When it is better to automate most of procedures in software, which ensures procedures reuse and consistent result interpretation, it is still acceptable to get sophisticate procedures describe in text in documentation when automation is not applicable. When preparing these procedures, it is important to keep in mind ESS challenges and tough facts expected to face during the phases of commissioning, normally operating and maintaining for all the normal conducting cavities and superconducting cavities at ESS. During the stage of procedures investigation and formalization, it is equally important, if not more, to identify and find suitable solutions to address these challenges, and to understand better cavity system and get to know its limitations, thereby testing, controlling and operating the cavity system efficiently and effectively. The challenges we have to address at ESS are: 1. Cavity Control Challenges. How to deal with the new challenges: longer pulse, higher beam intensity, higher beam power, higher gradient, spoke cavities and high demands for energy efficiency and availability. 2. Cavity Operation Challenges. How to deal with wide spread of cavity parameters: maximum operable gradient, Q load value, operating gradient and synchronous phase, Lorentz force detuning coefficients, major mechanical modes, power overhead variations, etc. The same type of cavities (especially superconducting cavities) behaviour not identically as in theory, due to the fact of complexities and uncertainties in cavity system manufacturing, surface processing, and assembling. 3. Cavity Test Challenges. How to learn as much as possible from a variety of RF tests carried out at different test stands and final accelerator tunnel, in order to better understand the cavity system and know its limitations, thereby operating the cavity system efficiently and effectively. When facing up to new challenges, the traditional control, operation and test method and algorithms fall short in many areas. For example, for the long pulse (~3.5 ms RF pulse, almost 3 times longer than SNS and DESY), Lorentz force detuning compensation with driving the piezo tuner by a simple half-cycle sinusoid pulse might no longer suit for ESS superconducting cavities; For the higher beam intensity, the beam loading in cavities become heavier. The resulting field stability issue in normal conducting cavities and serious power overshoot in superconducting cavities can not be well addressed in feedback plus simple adaptive-feedforward system, especially during beam commission phase; For the higher beam power, the same situation of RF setting errors at SNS (up to 2° in phase and 2% in amplitude) might not be acceptable at ESS due to probably higher beam loss at high power linac of 5MW; For the spoke cavities, which will be the first time to be operated in 4 European Spallation Source ESS AB Visiting address: ESS, Tunavägen 24 P.O. Box 176 SE-221 00 Lund SWEDEN www.esss.se the linac, uncertainties require a flexible scheme to quickly change operation points to avoid any unexpected consequences; For the high energy efficient requirement, much effort should be paid to minimize the power overhead required for cavity field control, aiming to reduce 30% power overhead to 10%; For the high availability requirement, it is essential to establish the schemes of fast recovery from quench and fast recovery from single/multiple LLRF, klystron, modulator, cavity, cryomodule failures. An extensive investigation has been carried out regarding to these new challenges at ESS, and the design of cavity control strategies has been made with keeping these new challenges firmly in mind, highlighting the advantages and disadvantages of different methods and novel ideas newlyproposed in other accelerator facilities, and exploring possible applications at ESS for these methods and novel techniques through discussion with experts and detailed review in the literature. The overall control strategies to deal with new challenges are listed but not limited as follows: The number before each items are the priorities(1, highest priority. 4, lowest). Reference of each item are listed as well. 2. Adaptive compensation for Lorentz force detuning at long pulse via piezo tuner Ref: LORENTZ FORCE COMPENSATION FOR LONG PULSES IN SRF CAVITIES. 1. Beam loading compensation at commissioning phase with different beam peak current and different beam pulse length. Ref: Power Overhead Reduction Considerations in Beam Commissioning.pdf 1. Beam loading comensation at normal operating phase Ref:RECENT PROGRESSES IN THE LLRF FPGA CONTROL SYSTEM OF THE J-PARC LINAC 1. Klystron ripple and droop compensation Ref: LATEST RESULTS AND TEST PLANS FROM THE 100 mA CORNELLERL INJECTOR SCRF CRYOMODULE 1. Residual cavity detuning compensation from pulse to pulse Ref: Some Considerations on Predetuning for Superconducting Cavity 2. Klystron linearization Ref: Characterization and compensation for nonlinearities of high-power amplifiers used on the FLASH and XFEL accelerators 2. Phase drift calibration under big temperature variations 3. Strategies and method to deal with slow variations of system environment and operation conditions 1. Iterative learning (adaptive feed forward) and optimal control to reduce tracking error in an optimal way, while keeping the deviation of each step from power amplifier output small. Ref: An Iterative Learning Algorithm for Control of an Accelerator Based Free Electron Laser 3. Improve cavity phase and amplitude setting accuracy Ref: Determination of field amplitude and synchronous phase using the beam-induced signal in an unpowered superconducting cavity 3. High precision measurement of basic cavity parameters: Q load value, R/Q, and dynamic detuning. 4. Energy efficiency increasing in cavity control and cavity operation 4. Ability to work at nonlinearities 4. Ability to work close to limitation 4. Ability to change operation point quickly and correctly 5 European Spallation Source ESS AB Visiting address: ESS, Tunavägen 24 P.O. Box 176 SE-221 00 Lund SWEDEN www.esss.se The methods and novel ideas listed above become possible as consequences of advances in modern technologies (flexible FPGA, faster CPU, bigger memory, and faster communication speed), novel control concept, as well as innovative measuring techniques. High quality data with high resolution, high accuracy and completeness are the essential basics to succeed in using these methods and novel ideas. For example, adaptive compensation for Lorentz force detuning requires accurate measurement of transfer function from piezo tuner to cavity detuning, and accurate measurement of cavity detuning; Feed forward compensation for beam loading requires information of beam current and beam pulse length, as well as high resolution data of beam arrive time at cavities; Feedforward compensation for klystron ripple and droop requires accurate measurement of modulator voltage variations; Feed forward compensation for residual requires accurate and real-time measurement of cavity detuning and QL; Klystron linearization requires good knowledge of klystron input-output power characteristic curves at different modulator voltages; Other advanced control and demanding operation methods require even more strict data quality and special data sets, which will be seen in the later sections. Further more, wide spread of cavity parameters make it impossible to employ an single “uniform’ control algorithm and control configuration data even for the same type of the cavities. Instead, adjustments and modifications are needed for each cavity and customized approaches are preferred to reflect cavity’s individual performance and characteristics. Under this context, a large number of data are expected and required for all the cavity systems in ESS linac. A controlled, centralized and searchable data storage is therefore necessary to save the data effectively and ensure to obtain the data immediately when using them. When preparing to collect data, it is important to keep in mind which kinds of data are required, and to what extent the data quality should be. Although it is the best way to verify the data and refine the requirements in the normal operating cavities, it is always not practical and too late to generate requirements at final stage. Instead, the data and general data quality required could be estimated earlier from results of test stands or similar cavity tests in other accelerator facilities, as well as the prediction of theory models. As an example, the time-domain transfer function data of piezo tuner to cavity detuning would be required to compensate the longer pulse Lorentz force detuning, according to the experiments carried out at Fermilab. Another example is that, the data resolution of better than 100ns can be concluded from theory model prediction for feedforward table to compensate beam-loading effects in normal conducting cavities. In a word, data is the central core to understand the cavity system and to develop advanced methods and algorithms to address the challenges. Moreover, as it will be seen in the following sections, the combination and interaction of data, model and tests/experiments will make great contribution to better system development. 6 European Spallation Source ESS AB Visiting address: ESS, Tunavägen 24 P.O. Box 176 SE-221 00 Lund SWEDEN www.esss.se 2. Cavity Turn On Procedures 2.1 Procedure for without Beam[9,10,11] This procedure includes the steps for cavity test and normal cavity operation. In practical operation, turning on the cavity after a short-term trip can start from step 10, when all preparations such as RF cables calibration, interlock check, system check, cavity conditioning and cavity on resonance have already done. 1. RF Cables Calibration Time Domain Reflectometer (TDR) cables check Directional Couplers / Circulators: get calibration data. Calibrate RF power measurement cables with attenuators at 352.21MHz/704.42MHz Make RF calibration summary table 2. Technical Interlock / Sensors. Check the sensors (e-, arc detector, water flow, temperature, etc) Set the hardware interlock thresholds Check the interlock 3. RF source / Waveguides / LLRF. Klystron / LLRF check on the load Waveguides visual check (how to check those in tunnel?) System check / RF leak check at low power 4. Cooldown to 2K 5. Cavity Spectra measurements (how to measure it for cavity in cryomodule?) Measure the fundamental mode spectra Measure the cavities HOMs spectra and Qload Calibrate the cold RF cables at 2K 6. Cavity Tuners Test Test the cavities step-motor frequency tuners and record the motor tuner to cavity detuning transfer function. Tune the cavities to the 352.21MHz/704.42MHz using the Network Analyzer 7. Cavities On Resonance. Cavities fine-tuning to the 352.21MHz/704.42MHz by using piezo tuner Qload, Kt calibration ( Eacc=Kt(Ptrans)1/2 ) European Spallation Source ESS AB 7 Visiting address: ESS, Tunavägen 24 P.O. Box 176 SE-221 00 Lund SWEDEN www.esss.se 8. Input RF Couplers and Cavities Conditioning. Find the cavities/couplers limits at low repetition rate Run the standard cavity/coupler conditioning program (the following is an example at Desy): 20, 50, 100, 200 s pulse lengths up to 1MW (minimum 700kW, different for different sections of ESS linac), 300, 400 s up to 330 kW, 500 s + 100, 200, 400, 800 s flat top pulse up to 250 kW, Cavities high peak power (HPP) test is part of the conditioning (automatic), if the cavities limits are lower, run up to the minimum cavity limit. Prof. Mircea Stirbet recommend the following procedures for input couplers and cavities conditioning at ESS: 8.1 a) b) c) d) Check coupler instrumentation and interlocks: If vacuum gauges are operational If electrometer for electron activity are operational If radiation monitors are functional If cooling fluid (water on the antenna, He gas on the outer conductor) have the right specifications (flow, temperature). By the way, cooling FPC antennae with water is a risky choice in SRF applications. e) If the temperature sensors are reading supposed temperature ( RT, 50 or 70K intercept, 2K) f) If arc detector(s) on couplers are operational g) If ice ball prevention heater is operational (this is a power supply, heating tape and a temperature sensor which should keep the air side of the coupler at 25 – 29 C. If this heater is not operational, moisture could condense, eventually will froze and overnight a nice ice ball could be generated). h) If the coupler has capacitor for DC bias, this should be OFF (short circuited) during RF conditioning. 8.2 a) b) c) d) e) Proceed with RF conditioning: Start with low pulse duration Start with low RF amplitude Find the cavity and lock on the Pi mode resonance. Presume active cavity tuning. Set vacuum feedback loop threshold at a convenient initial value (1e-8 – 5e-8 mbar). Increase RF amplitude (computer controlled operation). If there is vacuum and electron activity perform RF processing using vacuum feedback loop. 8 European Spallation Source ESS AB Visiting address: ESS, Tunavägen 24 P.O. Box 176 SE-221 00 Lund SWEDEN www.esss.se f) g) h) i) j) k) l) m) n) Once vacuum and electron activity is less intense, continue increasing RF pulse amplitude up to the cavity specification. Eventually change vacuum feedback loop threshold to a higher value (1 10-7 mbar). Do not go higher than 2.5 e-7 mbar. Once maximum RF power amplitude is reached, perform a “phase “conditioning, changing the RF phase in steps of 2-5 degrees. Go back to the initial phase and decrease the RF pulse amplitude. Change pulse duration and repeat steps 8.2 (steps d - g). Continue until the coupler is operational at maximum pulse duration and RF amplitude is achieved. OBS. The cavity could interfere with FPC conditioning. Sometimes, helium boiling, temperature runaway, field emission onset or cavity quench events could manifest before reaching the maximum RF power amplitude. On cavity, probably the administrative limit on Eacc max should be used. If field emission manifest during cavity processing (higher than background ionizing radiation signal) perform eventually cavity RF processing. This step could be time consuming. Once RF coupler processing was demonstrated with maximum pulse duration, decrease RF amplitude, turn the RF OFF and set DC bias ON. Turn RF On and ramp the using the maximum pulse duration, up to the administrative Eacc. Observe vacuum and electron activity. There should be none. 8.3 If possible, perform operations specified at 8.1 and 8.2 on all couplers, at the same time (in parallel) on a cryo-module. If conditioning is done sequential, one coupler after the other, once all couplers and cavities are conditioned, a test should be done with all 2 (or 4) couplers RF powered at the same time. Perform a long term run (at least one hour) at constant cavity gradients. Keep an eye on Helium level, helium temperature, ionizing radiation levels, and coupler’s temperatures. 8.4 The cryo-module should be ready for beam operation. And this is another story. 9. Cavity Gradient Ramp up. Load feed forward tables for low gradient operation. Simulated beam with synchronous phase is included in the feed-forward signals, and preliminary injection time is calculated according to measured QLoad. Modulate the phase of RF power during filling time to track the cavity resonance frequency, in order to minimize RF power required compensating detuning effect during filling time. Adjust motor tuner and adjust injection time to obtain a constant cavity field at low gradient operation where Lorentz force detuning is small. The adjusted injection time is recorded and employed in feedforward tables and feedback setpoints. European Spallation Source ESS AB 9 Visiting address: ESS, Tunavägen 24 P.O. Box 176 SE-221 00 Lund SWEDEN www.esss.se Set a proper pre-detuning via motor tuner to compensate synchronous phase operation and to minimize the Lorentz force detuning effect at nominal gradient. The Lorentz force detuning is measured in advance or is predicted by models. Scale up the feed forward tables to reach higher gradient. Raise gradient slowly. When rising close to nominal gradient, update feedforward table by measuring dynamic cavity detuning in previous pulses from forward, reflected, and transmitted powers. In such a way, Lorentz force detuning and pre-detuning are expected to be compensated. Optimize the pre-detuning to reduce the RF power. Apply feedback once the open loop response is close to the desired closed loop response. Increase gain to nominal. Optimize feedback parameters for minimum residual amplitude and phase fluctuation during flat-top. 10. Cavity Quench Threshold Identification. Cavity maximum gradient measurement at low repetition rate Cavity maximum accelerating gradient measurement at nominal repetition rate with cryo losses (Qo) and radiation measurements Radiation / Dark Current measurements, if needed. Quench detection can be made by detecting Qload , since there is sharp drop in Qload when quench occurring. Fast quench handling can be therefore made in next RF pulse by reducing or shut off the RF power. Detailed and high-resolution quench level identification is essential to work close to limitation. Firstly, ramp up the cavity gradient with 1 MV/m until a quench is detected and RF safely turned off. After a brief cryogenic recovery time, a second ramp-up is performed using smaller gradient increments (0.1 MV/m). The two measurements are correlated and archived, along with the forward, reflected and probe waveforms leading to the two quenches. Near-quench and safe-operation thresholds are calculated for every cavity as a function of their measured quench threshold. 10 European Spallation Source ESS AB Visiting address: ESS, Tunavägen 24 P.O. Box 176 SE-221 00 Lund SWEDEN www.esss.se 2.2 Procedures for with Beam 1. RF off. Drift low intensity beam (5mA) through Linac. 2. Ramp up the cavity field as mentioned in step 10 in procedure without beam. 3. Set cavity phase and amplitude. Several methods are applicable here to set the cavity phase and amplitude. At least 2~3 methods expect to be implemented, so as to cross check. These methods are expected to investigate in details to find proper implementation in order to improve the setting accuracy. The accuracies obtained at SNS for different methods are listed in Table 1. The description and general procedure for these methods are given in the following sections. 11. Scheme A: Phase Scan ----- ΔT method[15,17] Phase scan methods are referring here to the way of calibrating setting point for RF cavities by scanning RF phase and amplitude, measuring beam arrival times at downstream locations, comparing measured phase to model predicted data, and identifying the best-matched data for calibration. ΔT method is a classical phase scan method and used widely in normal conducting linac such as in LAMPF, Fermilab, JPARC and SNS. Linear system response is assumed in ΔT method and it is only valid in the vicinity of design phase and amplitude. ΔT method is a cavity-by cavity operation, assuming that the cavities upstream to the one being adjusted are “on”, and the cavities downstream are “off”. Beam phases (or beam arrival time) are provided by two downstream BPMs. The two BPMs can be neighbouring each other, or separated by several cryo-modules, which depends on the specific location of cavity (the sensitivity of beam velocity to energy gain becomes low as beam energy goes high) being adjusted. The cavities between two BPMs should be detuned by 20 (?) cavity bandwidth. The general procedures of ΔT method are listed below: 1. Find approximate phase and amplitude set point, by observing BPM signals and beam loading effect, and doing RF based calibration. 2. Cavity being adjusted is off. Record two downstream BPMs phases ϕbpm1-0 and ϕbpm2-0. 3. Ramp the cavity being adjusted to nominal field calibrated by RF power based measurement (amplitude accuracy in RF based calibration is around 10%). 4. Turn on beam with repetition rate 14Hz, beam intensity <10mA(see attached table for DTL. For superconducting cavity, it could be relaxed due to higher cavity bandwidth), and beam pulse length < 20μs. 5. Record two downstream BPMs phases ϕbpm1 and ϕbpm2. 6. Calculate relative changes of BPMs phases between cavity “on” and “off” Δϕbpm1 = ϕbpm1-0 ϕbpm1 and Δϕbpm2 = ϕbpm2-0 - ϕbpm2. Plot Δϕbpm1 and Δϕbpm2. 11 European Spallation Source ESS AB Visiting address: ESS, Tunavägen 24 P.O. Box 176 SE-221 00 Lund SWEDEN www.esss.se 7. Scan the cavity synchronous phase with step 0.5°(?) over the range ±5°(?) of design phase, and repeat 1~5 at each step, to generate a constant-amplitude, variable-phase curve in (Δϕbpm1, Δϕbpm2) plane. 8. Calculate the slope of the curve, which depends on cavity amplitude, and compare it with the slope values of model predict curves at different amplitude. These predicted curves have a common point of intersection. 9. Use some fitting algorithm to determine best-fit amplitude. 10. Having determined proper amplitude, it is now possible in model to calculate the transfer function relating Δϕbpm1 and Δϕbpm2 to phase deviation Δϕ and energy deviation ΔW at the entrance of cavity with respect to nominal value. Δϕ and ΔW can then be determined. 11. Correct the phase set point, and if necessary, correct as well the input energy at cavity entrance according to the result in step 10. 12. Scheme B: Phase Scan -----signature matching [16] Unlike ΔT method having a linear system response and small input energy displacement restriction, signature matching method can work at large displacement of initial conditions. In high energy part, signature matching methods can easily scan the phase over 360° at different amplitude, and make good match with model predict curve. However, at low energy linac, cavity phase scan can only be several ten degrees where beam stay sufficiently bunched to produce good signals at downstream BPMs, and the accuracy indicated at SNS for low energy part is not good enough. ΔT method is probably necessary to get a good setting accuracy for ESS spoke cavities. The general procedures for signature matching are listed below: 1. Ramp the cavity being adjusted to nominal field calibrated by RF power based measurement (amplitude accuracy in RF based calibration is around 10%). 2. Detuning the downstream cavities by 20 cavity bandwidth to bypass the beam, which locate between two downstream BPMs. 3. Turn on beam with repetition rate 14Hz, beam intensity <10mA(see attached table for DTL. For superconducting cavity, it could be relaxed due to higher cavity bandwidth),, and beam pulse length <20μs. 4. Record two downstream BPMs phases ϕbpm1 and ϕbpm2. 5. Scan the cavity synchronous phase with step 0.5°(?) over the full range 360°, and repeat 4~5 at each step, to generate a constant-amplitude, variable-phase curve in (Δϕbpm1, Δϕbpm2) plane. 6. Predict the values in model for BPM phases (ϕbpm1_calc and ϕbpm2_calc) as a function of synchronous phase. 7. Spline fit the measured phase difference (ϕbpm1 - ϕbpm2). 8. Match the model predict values with measured ones, by minimizing the difference between (ϕbpm1 - ϕbpm2) and (ϕbpm2_calc - ϕbpm1_calc) over the range of scanned phase. Phase deviation Δϕ, input beam energy deviation at entrance of cavity ΔW, and cavity amplitude deviation ΔV are adjusted in this matching procedure. 9. Correct the phase and amplitude set points according to the result in step 8. 12 European Spallation Source ESS AB Visiting address: ESS, Tunavägen 24 P.O. Box 176 SE-221 00 Lund SWEDEN www.esss.se 13. Scheme C: Beam Loading ------Drift beam [12] The drifting beam technique is based on very strong beam-cavity interactions in the SC cavity for high current beams. It was proposed several years ago and recently realized at SNS. It uses measured beam currents and pulse shapes with a beam current monitor (BCM), and beam induced signals in the SC cavity with the cavity control circuit. Using the measured beam current in a beamcavity model that simulates the beam-loading in the cavity, by comparing model simulation results with the actual measurement of the cavity, cavity phase and the field amplitude are determined precisely. The general procedures are listed below: 1. Measure accurately beam current and beam pulse shape by BCMs. 2. Tune the cavity to resonance frequency as close as possible (<50Hz?) 3. Turn off RF. Turn on beam with repetition rate 1Hz(?), beam intensity 10mA(?), beam pulse length > 50 μs. 4. Measure the phase and amplitude of beam-induced signal. Measure the phase and amplitude of noise signal before next beam pulse coming. Subtract noise signal from beam-induced signal. 5. Repeat the measurement in step (4) for ~10 beam pulses and average the results. 6. Predict the beam-induced signal in model by measured beam current and beam pulse shape. 7. Determine the phase offset and amplitude calibration coefficient by comparing measured result with model calculations. 8. Set amplitude and phase. 14. Scheme D: Beam Loading ------Zero Crossing [13] The goal is to adjust the cavity phase such that the beam passes the cavity at the zero crossing of the accelerating field. This is accomplished by variation of the cavity phase set point until the average (microphonics !) transients are nulled. The cavity phase is now at -90 deg. or +90 deg. The sign can be determined from a change in transient when increasing the phase setpoint. The phase is calibrated by adding a phase offset such that the measured phase reading is correct at zero crossing. This method might have higher accuracy since no transient from beam loading cause perturbations to cavity field. 15. Scheme E: Single bunch transient [14] The concept of the transient detector for the X-FEL is based on nulling method, where the cavity probe signal is split into two branches, one delayed by a up to 100 ns and phase shifted by 180 degrees before adding the two signals. The nulled signal is amplified by 60-80 dB with an rf amplifier and the transient induced by a single bunch is detected by a schottky diode based rf vector detector to achieve the required low noise performance. 13 European Spallation Source ESS AB Visiting address: ESS, Tunavägen 24 P.O. Box 176 SE-221 00 Lund SWEDEN www.esss.se 14 European Spallation Source ESS AB Visiting address: ESS, Tunavägen 24 P.O. Box 176 SE-221 00 Lund SWEDEN www.esss.se Warm Linac Superconducting Linac Beam Based Calibration Energy degrader (only for DTL) Beam Based Calibration RF based Calibration Delt-T Phase-scan signature Phase-scan signature Drift Beam Amplitude 1.7% (at most) differ from Delt-T results[7] Varied 0~5% with Delt-T results ±2.4%[1] ±4%(better results after precise calibration for BCM)[1] Phase 1.5 °(at most) differ from Delt-T results[7] Varied 0~11° with Delt-T results ±1° ±1° Beam pulse <50us[5] Beam Current <20mA[5] Repetition rates 1Hz Error Source <50us <50us[8] >5mA 1Hz Beam paramete rs 1Hz BPM Calibration Beam parameters Beam loading in unpowered cavities ~20us[2] 5~20us[3] <20mA[2] 5mA is threshold*[6] 1Hz BPM Calibration Beam parameters Beam loading in unpowered cavities 15 ±5%[1] (Calibration uncertainties could be checked in test stand) >50us[4] N/A <20mA[4] N/A 1Hz 1Hz BCM Calibration Beam Parameters LLRF noise Cavity detuning Passband modes Measurement errors Cavity parameters errors Tab le 1: Ove rvie w of cavi ty pha se and amp litu de setti ng met hod s use d at SN S European Spallation Source ESS AB Visiting address: ESS, Tunavägen 24 P.O. Box 176 SE-221 00 Lund SWEDEN www.esss.se 16 European Spallation Source ESS AB Visiting address: ESS, Tunavägen 24 P.O. Box 176 SE-221 00 Lund SWEDEN www.esss.se 17 European Spallation Source ESS AB Visiting address: ESS, Tunavägen 24 P.O. Box 176 SE-221 00 Lund SWEDEN www.esss.se 3 Cavity Test Procedures This chapter will discuss tests for individual modules separately, and focus on the following issues: Why do we need these tests Theory and method behind test and data processing to obtain required data Standard test procedure, which not only include how to carry out test, measure signals, but equally important are the data analysis, data organization and data storage Automation 3.1 Single point Ql and Detuning measurement in decay curve DESY example: early than 1991(Ql) and early than 1998(detuning) 3.2 Dynamic Ql and Detuning measurement in open loop Ql and detuning can be derived from power measurement and careful calibration of forward power. Detuning can also be measured from the phase difference between incident wave and probe wave. The accuracies of each method have to be compared. 3.3 Dynamic Ql and Detuning measurement in closed loop Ql and detuning are derived from the power measurement (forward, reflected, probe), it is also found in other labs that better result can be obtained in second derivation: (proposed earlier than 1998) 18 European Spallation Source ESS AB Visiting address: ESS, Tunavägen 24 P.O. Box 176 SE-221 00 Lund SWEDEN www.esss.se dP 1/ 2 i P 21/ 2 F dt 1/ 2 dP Re P * dt Re P * P 2 F dP Im P * 21/ 2 F dt P* P 3.4 Dynamic Ql and Detuning measurement in noisy environment 3.5 Cavity pass band modes 3.6 Klystron input-output characteristics (power) at different modulator voltage 3.7 Klystron input-output characteristics (phase) at different modulator voltage 3.8 Klystron ripple frequency and amplitude 3.9 Lorentz force detuning at different cavity field levels 3.10 Lorentz force to cavity tuning transfer function 3.11 Piezo tuner to cavity tuning transfer function (frequency domain) 3.12 Piezo tuner to cavity tuning transfer function (time domain) earlier than 2011, test in Fermilab, FLASH, JPARC… Test Steps: Excite the piezo with a series of impulses and sweep the impulse-to-RF delay (Equivalent to measuring the piezo-to-detuning transfer function using CW) The forward, probe and reflected RF waveform recorded at each delay and used to calculate detuning. The response 2-D matrix is then obtained (detuning vs. time at different peizo pulse dealys) The response matrix can be inverted to give waveform required to produce a given detuning profile. 3.13 Moto tuner to cavity tuning transfer function 3.14 Microphonics spectrum 3.15 System open loop matrix 3.16 System closed loop matrix Start earlier than 1998 (mature system used in Flash and will be in XFEL) Test step: 19 European Spallation Source ESS AB Visiting address: ESS, Tunavägen 24 P.O. Box 176 SE-221 00 Lund SWEDEN www.esss.se 1. find an appropriate excitation signal to excite all system dynamics to be modelled.(time domain, frequency domain?) 2. remove the trend and means from observed data, by averaging, filtering, shift data sequences or remove outliers. 3. assign model structure(the level of complexity) 4. choose identification algorithm 5. validate the model(compare with the measured system data not used in identification, or with other physical known parameters ) 3.17 Phase and amplitude setting 3.18 Cavity field behaviour close to and at quench 3.19 Fast fault recovery 4 Other Procedures Reference: [1] Y. Zhang, et al., Comparision of SNS Superconducting Cavity Calibration Methods. [2] D. Jeon, et al., Beam Loading Effects on Phase Scan for Superconducting Cavities. [3] S. Henderson et al., The Commissioning Plan for the Spallation Neutron Source Ring and Transport Lines. [4] Y. Zhang et al., Determination of field amplitude and synchronous phase using the beaminduced signal in an unpowered superconducting cavity [5] J. Galambos, SNS Commissioning Strategies and Tuning Algorithms. [6] J. Galambos, Pasta- an RF phase scan and tuning application [7] Dong-o Jeon, Comparision of phase scan vs acceptance scan for the SNS DTL [8] A.V. Aleksandrov, SNS Warm Linac Commissioning Results 9. Superconducting Accelerating Cryo-Module Tests at DESY. 10. OPERATIONAL ASPECTS OF THE RF CONTROL SYSTEM FOR THE TESLA TEST FACILITY. 11. LLRF TESTING OF SUPERCONDUCTING CRYOMODULES FOR THE EUROPEAN XFEL. 12. Determination of field amplitude and synchronous phase using the beam-induced signal in an unpowered superconducting cavity. 13. TRANSIENT BEAM LOADING BASED CALIBRATION OF THE VECTOR-SUM FOR THE TESLA TEST FACILITY. 14. SINGLE BUNCH TRANSIENT DETECTION FOR THE BEAM PHASE MEASUREMENT IN SUPERCONDUCTING ACCELERATORS 15. DEVELOPMENT AND IMPLEMENTATION OF ∆T PROCEDURE FOR THE SNS* LINAC 16. PASTA an RF phase scan and tuning application 20 European Spallation Source ESS AB Visiting address: ESS, Tunavägen 24 P.O. Box 176 SE-221 00 Lund SWEDEN www.esss.se 17. The Delta-T Tuneup Procedure for the LAMPF 805 MHz Linac, 21 European Spallation Source ESS AB Visiting address: ESS, Tunavägen 24 P.O. Box 176 SE-221 00 Lund SWEDEN www.esss.se Appendix 1: Beam modes limitation identification studies in phase & amplitude setting The table below shows whether the perturbations, caused by different beam pulse length and peak currents, are within cavity field stability ±1%, 1°. (For DTL tank 2. Upper table is result with feedback control. Bottom table is result without feedback control). 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European Spallation Source ESS AB Visiting address: ESS, Tunavägen 24 P.O. Box 176 SE-221 00 Lund SWEDEN www.esss.se , 084- 89: 46; 21.6< 64140/4/1; =1=60.>1?; .4: 301: 2>1@5: /01=; 81! 1A 1: 2>1! 1>038001088; 81.6< 64/7 B0C71*1D1, : //0/19; 45140/4/E1! 1D1F: 6./19; 45140/4/E1" 1D1F: 6./1=60.>140/4E1#1D1F: 6./1@5: /0140/4 G0: < 1H- 880241621 , - ./01.023451621- /7 <I7 ! " # $ % & ' ( ) !* !! !" !# !$ !%!& !' !( !) " +% * * * * * * * * * * * * * * " " " " " $+% * * * * * " " " " " " " " " " " " " " &+% * * * " " " " " " " " " " " " " " ! ! ( +% * * " " " " " " " " " ! ! ! ! ! ! ! ! ! *+% * * " " " " " " ! ! ! ! ! ! ! ! ! ! ! ! " +% * " " " " " " ! ! ! ! ! ! ! ! ! ! ! ! ! $+% * " " " " ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! &+% * " " " " ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ( +% * " " " ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! " *+% * " " ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! " " +% " " " ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! " $+% " " " ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! " &+% " " " ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! 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Box 176 SE-221 00 Lund SWEDEN www.esss.se Appendix 2: Proposal of cavity tests for ESS cavities (Julien Branlard, DESY) 2013-12-06 (From Julien Branlard, DESY) 1. Cavity fundamental mode measurements a. 5 minute / cavity b. Measure spectrum with network analyzer c. Check the center frequency is according to specs d. Can also measure Ql from width of resonance peak e. Measure other sub-pi modes at the same time 2. Calibration of cold cables a. Quick (5 mins) b. Required in order to get accurate gradient measurement c. Network analyzer measurement, s11 off resonance 3. Coupler conditioning a. Crucial step b. Necessary (especially for 1.5 MW per coupler) c. Has to be done warm, then cold d. Time consuming (several days) e. Requires automation (exception handling is what makes it hard) f. NOTE: for cold conditioning, cavity gets gradient more complicated (Xrays, field emission, field breakdown, quenches, etc…) 4. Cavity gradient calibration a. Need to measure loaded Q and compare against specifications b. From loaded Q, you derive kT parameter c. Vcav proportional to kT SQRT(Pfwd) (I think Q0 is also needed) d. Just a computation , not an actual test but it’s required e. Check gradient against specifications f. Could perform gradient check and verify quench limit g. Makes sense to do this before cold coupler conditioning 5. Heat load a. Time consuming because cryo time constant is big b. Let cavity sit at one gradient, measure heat load c. Increase gradient, repeat etc… d. Check dynamic heat load against specifications 24 European Spallation Source ESS AB Visiting address: ESS, Tunavägen 24 P.O. Box 176 SE-221 00 Lund SWEDEN www.esss.se 6. Tuner a. b. c. d. Check functionality Check tuning range, tuning constant Performed with network analyzer, observe peak frequency change as a function of tuner steps 7. Piezo a. Check functionality b. Apply DC bias and verify frequency shift c. Verify maximum tuning range has an implication on where the slow tuner center frequency should be 8. Lorentz force detuning a. Relative fast test b. Place cavity on resonance c. Ramp up gradient d. Measure detuning (phase slope) as a function of gradient e. Derive LFD constant f. Could be done in parallel with cold coupler conditioning 25 European Spallation Source ESS AB Visiting address: ESS, Tunavägen 24 P.O. Box 176 SE-221 00 Lund SWEDEN www.esss.se