Name of public contract awarding procedure : “Development and delivery of high-energy diode pumped amplifiers of nanosecond pulses at 1030 nm with 1 kHz repetition rate” Technical specifications 1. Task summary and background The Contracting authority is undertaking the ELI project with the objective of building a facility using cutting-edge laser technologies and to implement research and application projects in the field of lasermatter interaction using ultra-short laser pulses at high repetition rates and/or with high energy. Part of the project realization is the purchase and development of short pulse lasers operating with high pulse energy and a high repetition rate using diode-pumped technology. In particular, the ELI project is currently constructing an OPCPA based laser system (L1) designed to generate <20 fs pulses with pulse energy of around 100 mJ and a high repetition rate of 1 kHz. Apart from the OPCPA, the main technological challenge is in the construction of the high average power laser generating pulses with picosecond duration at 515 nm to pump the broadband OPCPA. 1030 nm Front End Pulsed Oscillator CFBG stretcher Fiber amplifiers Amplifier 1 Pulse compressor Amplifier 2 (multipass) SHG Picosecond OPCPA pump Figure 1: Block diagram showing the main subsystems of the picosecond pump laser system for OPCPA system L1. The L1 system uses two of such identical pump lasers. UPGRADE option Figure 1 above shows the block diagram of the picosecond pump laser for one OPCPA amplifier. The purpose of this public contract is to procure two high average power laser amplifiers (highlighted as “Amplifier 1” in Figure 1) that will be used as subsystems integrated into two identical pump laser systems. The integration into the pump lasers will be carried out by the Contacting authority. The function of the “Amplifier 1” is to amplify frequency chirped pulses stretched to nanosecond pulse duration in a way that manages the dispersion and the B-integral to allow subsequent compression of the output pulses to <1.6 ps in a grating-based pulse compressor. The parameters of the stretcher and the compressor are fixed and described in detail below. 2. Technical requirements [RQ1] General requirements Requirement Verification method [RQ1.1] The supplier shall manufacture and deliver two Inspection identical amplifiers. Hereafter each amplifier is denoted as “Amplifier 1” with the parameters defined below. [RQ1.2] The amplifiers should be physically separate units capable of separate and independent operation. [RQ1.3] The technical requirements on the performance of Simultaneous measurement of required the “Amplifier 1” described in this section have to be satisfied simultaneously. [RQ1.4] Demonstration of “Amplifier according to specifications. 1” operation System operation according to specifications for performance [RQ2] and functional [RQ3] requirements given in this document must be demonstrated at supplier’s premises prior to shipment to Contracting Authority with exception of [RQ2.1.11], [RQ2.6], and [RQ2.12]. System operation according to specifications given in this document must be demonstrated after installation at the Contracting Authority´s site in Prague or Dolní Břežany (site of ELI facility). parameters. Report summarizing the achieved performance and functional parameters with references to requirements numbers in the technical specifications (this document) Demonstration Authority’s site. at the Contracting [RQ1.5] The stability of system performance must be demonstrated for at least 24 hours of uninterrupted operation during which the system must satisfy the General [RQ1] and Performance [RQ2] requirements. Measurement of performance stability carried out jointly by the supplier and the ELI team. [RQ1.6] “Amplifier 1” must satisfy all performance requirements when using the input pulse train with the parameters defined in Table 1. Measurement of required performance parameters carried out jointly by the supplier and the ELI team. [RQ1.7] Seed input coupling option to the “Amplifier 1” Written statement from the supplier either as part of bid or at the latest 6 months after contract signature. The supplier must select a preferred input coupling option (either free space or fiber coupling) as defined in Table 1. The supplier must notify the contracting authority about the selected option no later than 6 months after contract signature. The supplier must deliver the “Amplifier 1” compatible with the selected coupling option according to [RQ1.7.1]. Verification of the system with seed specifications corresponding to the coupling choice. Parameters of input pulse train to “Amplifier 1” Spectral Peak 1032 nm (ref. vacuum) Bandwidth (half-maxima) 1029.5nm – 1033.5nm Repetition Rate 1 kHz or 2 kHz (selected by a pulse picker) Pulse energy stability Std. Dev. within 1% of mean pulse energy from continuous sample of 100,000 pulses. Pulse energy drift over 8 hours <1.5% difference in the mean value of any sample of 100,000 pulses. Pulse Shape (spatial) Gaussian (M2 < 1.2) Polarization Stretcher parameters: Group delay dispersion Third order dispersion Fourth order dispersion Free space coupling option: Pulse Energy Beam size (1/e2 diameter) Divergence Pointing Stability Drift of beam pointing (over 8 hours) Fiber coupling option: Pulse Energy Fiber connector type Linearly polarized (better than 1:100) GDD=+2.68775562x108 fs2 TOD=-4.620957800x109 fs3 FOD=+1.310465455x1011 fs4 Min. 5 μJ , max. 20 μJ 2.8 ± 0.2 mm Collimated beam < ±10 Rad measured at 1kHz as rms peak value over 2s interval <100 Rad difference in the mean value of any sample of 2000 pulses over 8 hour period. Min. 30 nJ , max. 80 nJ PM980 fiber with FC/APC connector, key aligned to the slow axis of the fiber Table 1: Parameters of input pulse train to “Amplifier 1” [RQ2] Performance requirements Requirement [RQ2.1] Parameters of amplified output pulse train: 1030nm +/- 0.8nm Measurement with spectrometer (overlapping spectra with input spectrum) 1 kHz Photodiode measurement with sample beam. Min. 225 mJ Direct average power measurement combined with photodiode measurement of sample beam. 1.05 nm > Δλ > 1.50 nm Same as [RQ2.1.1] Gaussian (M2<1.2) Measurement with beam profiler 18 mm+/-1.0 mm Same as [RQ2.1.5] Central wavelength Repetition Rate Full performance pulse Energy, EF Pulse Bandwidth, (FWHM) output Δλ, Verification method Beam shape (spatial) Beam size (1/e2 diameter) Collimated beam Divergence Polarization Pulse energy stability Linearly polarized (better than 1:100) Std. Dev. within ± 2% of mean pulse energy from continuous sample of 100,000 pulses. Polarization measurement Recording of sampled photodiode energy meter beam on Pulse energy drift over 8 hours Pointing Stability <3% difference in the mean value of any sample of 100,000 pulses. < ±30 Rad measured at 1kHz as rms peak value over 2s interval Same as[RQ2.1.3] Measured using high speed camera or quadrant photodiode supplied by ELI. Measurement will be either on the full beam or on a beam reduced by a 2-lens telescope. Practical demonstration [RQ2.2] Adjustability of pulse energy The pulse energy on the output of “Amplifier 1” must be continuously adjustable, ranging from at least 0.01*E F to 1*EF . The adjustment of output energy must not affect any other [RQ2] requirements. The pulse energy must be remotely adjustable via a computer interface. The time required for changing the energy over the whole range (from minimum to maximum value) defined in [RQ2.2.1] must not exceed 60 seconds. [RQ2.3] Maximum material dispersion introduced by the “Amplifier 1” Verified by calculation The stretcher and the pulse compressor design is fixed as well as the material dispersion introduced by other components of the pump laser (such as fiber amplifiers) and for this reason the material dispersion of the “Amplifier 1” must not exceed the following values: Maximum GDD : 4x105 fs2 Maximum TOD: 1x106 fs3 [RQ2.4] Optical isolation Manufacturers certificate “Amplifier 1”must be optically isolated on input with isolation of at least 30 dB. [RQ2.5] B-integral Verified by calculation The total B-integral introduced by “Amplifier 1” must not exceed 3. [RQ2.6] Output pulse jitter The pump laser will be used for pumping OPCPA with picosecond pulses and its jitter must be below 100 fs relative to oscillator pulses. To guarantee such a low jitter the pump laser will include an active jitter stabilization system that will be constructed by ELI and is not The output pulse delay is measured relative to a precise optical train reference signal that is itself precisely synchronized with the “Amplifier 1” input pulse. The measurement will be carried out using an optical cross-correlator setup part of this delivery. This jitter stabilization system has a full correction range of 60 ps and can only generate an error signal within a range of 2 ps. This places additional requirements on “Amplifier 1” stability. The delay between input (seed) and output pulse must be constant, regardless of the output energy setting as required in [RQ2.2]. The “Amplifier 1” must be passively stable so that the delay between input (seed) and output pulses can never deviate from its design value by more than +/-25 ps under environmental conditions defined in Requirement [RQ2.9] below. The difference between minimum and maximum value of measured output pulse delays for any 10 subsequent pulses must not exceed 80 fs. The difference between minimum and maximum value of measured output pulse delays for any 100 subsequent pulses must not exceed 100 fs. The difference between minimum and maximum value of measured output pulse delays for any 1000 subsequent pulses must not exceed 200 fs. It is required that the supplier delivers the “Amplifier 1” with means of compensating the fast output pulse jitter (e.g. using a piezo-mounted mirror) with a magnitude response of < 3 dB variation and phase margin of > 45 degrees over a bandwidth from 1 Hz to 1 kHz assuming an ideal including a driver unit controlled with analogue voltage channel below 200 V peak. The “Amplifier 1” solution must include a precision motorized delay line with a minimum step resolution of 50 μm to allow external control of the output pulse delay over at least 60 ps range. This translation stage will be used to make coarse adjustments to the output pulse delay and will be used in a closed-loop delay stabilization system; Cable feedthroughs necessary for the motor operation of the delay line [RQ2.6.7] and for the operation of fast compensation [RQ2.6.6] must be provided. The compensation of the output pulse jitter over the range of at least 250 fs using the means of compensation described in [RQ2.6.6] must not affect the required performance parameters of the laser (such as energy stability, pointing stability etc.). provided by ELI at the time of installation. The compensation of the output pulse delay over the range of at least 60 ps using the means of compensation described in [RQ2.6.7] must not affect the required performance parameters of the laser (such as energy stability, pointing stability etc.). [RQ2.7] External trigger Practical demonstration The operation of “Amplifier 1” must be externally synchronized. The external trigger input channels on “Amplifier 1” must be compatible with low-voltage TTL (3.3V) standard with high voltage-level at least 2.0 Volts at 50 Ohm load guaranteed. The external trigger signals for the system will be provided by ELI. These trigger channels are available three types: 1) Type 1: delay and pulse width adjustable in 8.333 ns steps Practical demonstration Electronic Timing System with ELI System documentation 2) Type 2: delay adjustable in 8.333 ns steps; pulse width adjustable in 15 ps steps 3) Type 3: delay and pulse width adjustable in 15 ps steps The supplier must specify the number of each type trigger signals required for the operation of the “Amplifier 1” system. Inspection Total number of independent external triggers required for its operation (including diagnostics) must not exceed six. [RQ2.8] Dimensions Inspection The size of the “Amplifier 1” on the optical table must not exceed either 1500 mm x 1400 mm or 3000 mm x 700 mm. The height of “amplifier 1” above optical table must not exceed 800 mm The total size of the auxiliary systems (cooling, power supplies etc.) for one “Amplifier 1” must not exceed a footprint of 1000x1400 mm and height of 2300 mm. The length of umbilical cable and water hose connections between the auxiliary systems and the “Amplifier 1” unit on the optical table must be at least 5 m. [RQ2.9] Cooling One “Amplifier 1” system can dissipate a maximum of 500 W of heat into air including the heat generated by any Qualified estimate based on system architecture as sum of heat dissipated to air by all subsystems. support systems delivered with the “Amplifier 1”. Inspection of installed system Any additional heat should be dissipated through a closed loop water cooling circuit. External cooling primary water will be supplied by ELI-Beamlines with the following parameters: water temperature range 12-21°C - tap water quality (<50 µm filtered; 200mg/Liter chlorine concentration) - max. 10L/min max 5 bar The interface for the external cooling primary water must be at a single point from a distribution panel delivered with “Amplifier 1”. [RQ2.10] Environmental requirements Verified by operating the “Amplifier 1” under those environmental conditions. “Amplifier 1” must be designed for and capable of long term operation in cleanroom environment class 10,000 (ISO7) at temperature of 21°C with long term stability ±0,5°C and humidity 40-60% RH The supplier can demonstrate the operation of “Amplifier 1” for the purpose of its performance acceptance under environmental conditions that are worse, in terms of cleanliness, temperature stability or humidity, then those described in point [RQ2.10.1]., providing that the fulfilment of the technical requirements on the “Amplifier 1” performance can be demonstrated. [RQ2.11] Electrical power requirements Inspection and measurement Each “Amplifier 1” must be able to operate from single 400 V /50 Hz 3-phase socket with 32 A circuit breaker with overcurrent delay of 2 sec. Total average electrical power consumption including support system delivered with the “Amplifier 1” must not exceed 20 kW during full power operation. [RQ2.12] Noise emission “Amplifier 1” must be designed and constructed in such a way that the emission of the airborne noise is minimized. The airborne noise emission of the “Amplifer 1” including all auxiliary systems (with covers closed) must not exceed 68dB(A). Sensory verification or measurement, if requested by the Contracting Authority. [RQ3] Functional requirements Requirement [RQ3.1] Control system & interlocks (hardware) Verification method Inspection The “Amplifier 1” system must include personal protection interlock (including remote interlock connector and key operated master control) and basic machine safety interlocks to prevent damage to the major components of the system. The machine protection must be implemented on the pump source (e.g pump diodes) to prevent overheating of the pump source or damage to the amplifier medium. If any of the following subsystems are used in “Amplifier 1” and are not fully integrated into the control system interface [RQ3.2] they must allow remote monitoring and control via a computer interface (either Ethernet or RS232) and be supplied with full interface documentation: a) Laser diodes (incl. power supply) b) Cooling units and temperature stabilization units c) Vacuum systems In addition to computer interface to subsystems according to [RQ3.1.3], a physical interface using zeropotential (dry) contacts is required in form: 1. two normally closed contacts – allowing interlock trip by external device; 2. Two normally-open contacts – allowing monitoring of interlock state by external device. [RQ3.2] Control system interface (software) Operation of the “Amplifier 1” must be demonstrated with use of a simple control system including a GUI-panel. The parts of the control system that are necessary for integration of the “Amplifier 1” control and diagnostics to a higher level control system must be developed using either NI Labview or EPICS software. The source code of the parts of the control system software that are necessary for integration of the “Amplifier 1” control and diagnostics to a higher level system must be made available to the Contracting Authority. The “Amplifier 1” control system must utilize the subsystem interfaces according to [RQ3.1.3]. The control system must include diagnostic and monitoring functionality of the “Amplifier 1”. Inspection and practical demonstration The control system must provide overview of operational parameters, operational limits and alarms when the limits are crossed. Demonstrated control system must not include any thirdparty closed-source or proprietary routines which can’t be retrieved later using open-source or Labview SW licenses. [RQ3.3] Diagnostics Inspection and practical demonstration The control system [RQ3.2] must monitor at least the following laser parameters: a) Output power/energy with resolution corresponding to <1% of maximum amplifier power-energy; b) Temperature and flow of water in cooled devices critical for the “Amplifier 1” operation (temperature measured to precision of 0.2 degree C and flow measured to precision of 0.1 L/min); c) Pump laser diode operating parameters – resolution of the measurement of either diode current though diodes or optical output power must be <2% of maximum range. [RQ3.4] Use Counter Inspection The “Amplifier 1” must include a counter indicating the number of hours the system has been in operation at >10% the nominal output power of the pump diodes. [RQ4] Operational requirements [RQ4.1] Documentation + extend of documentation. A System manual which outlines the “Amplifier 1” operation, maintenance (full alignment procedure, cleaning of components etc.), and troubleshooting, as well as manuals for all 3rd party components in the system (i.e. chillers, oscilloscopes) must be provided at time of installation. The extend of and the detail of documentation must be sufficient to allow user servicing and troubleshooting of the system. The documentation must describe the content of the servicing performed by the user [RQ4.4.1] and content of Inspection by contracting authority the servicing performed by the service engineer [RQ4.4.2] All documentation must be delivered in hardcopy and digital format (pdf or MS Word format) All documentation must be in English or Czech language. [RQ4.2] Warm-up time Warm up time for the system to reach all required parameters from powered down state must not exceed 30 minutes. [RQ4.3] Reliablity The “Amplifier 1” will be used within the ELI project as a part of the laser facility used for scheduled user experiments. This places stringent requirements on its reliability. Monitoring of output parameters listed [RQ2.1] from powered down state for period of up to 30 minutes. Throughout the measurement the input pulse train will be supplied by the Contracting Authority as defined in Table 1: Parameters of input pulse train to “Amplifier 1”. Evaluation of proposal by Contracting Authority The bid documents describing the proposed “Amplifier 1” must include a separate chapter addressing the quality of engineering and the projected system reliability in sufficient detail to allow independent evaluation of the system reliability by an expert in pulsed laser engineering. The “Amplifier 1” must be designed in such a way that the lifetime of all major subsystems (with the exception of the pump diode modules) can be reasonably expected to exceed 10 years or 20,000 hours of operation (whichever comes earlier). The lifetime of the diode pump modules must exceed 20,000 hours. Lifetime is defined by the point when the output is reduced by >10% from its nominal value. The “Amplifier 1” must be capable of maintaining all performance requirements [RQ2] even after a loss of single defect pump diode. Practical demonstration The “Amplifier 1” must be capable of maintaining all performance requirements [RQ2] even when the output of the diode pump modules is reduced by 10% from its nominal value. The supplier must specify in the bid documentation a list of components and subsystems that have expected lifetime shorter than specified in [RQ4.3.2] and these will be considered as “consumables”. The list of “consumables” as defined in [RQ4.3.6] must include for each “consumable” part name, part number, manufacturer, expected lifetime, and a maximum price guaranteed for a period of 24 months. Inspection of documentation the tender bid Inspection of documentation the tender bid [RQ4.4] Servicing: the “Amplifier 1” must be designed in such a way that Inspection of documentation provided under [RQ4.4.5] by the Contracting Authority. the operation of the “Amplifier 1” must not require any regular servicing or maintenance (such as changing filters for example) performed by the user with higher frequency than once every 30 days or after less than 300 hrs of operation; the service intervals performed by service engineer authorized by the manufacturer must not be required more frequently than once every 12 months; the time required for scheduled user servicing [RQ4.4.1] must not exceed 4 hours; Practical demonstration of one type of user servicing selected by the Contracting Authority and performed during user training [RQ4.8] the time required for scheduled servicing [RQ4.4.2] must not exceed 8 hours; Inspection of documentation The documentation delivered with the “Amplifier 1” must include a table clearly specifying recommended service and maintenance intervals. [RQ4.5] Replacement of parts All optical components of the “Amplifer 1”, including the active medium, must be manufactured with such exact tolerances that replacement of any optical component will not affect the system performance which must remain as defined in [RQ2] after the component replacement. Practical demonstration after installation on two components selected by the Contracting Authority The time required for replacement of any optical component [RQ4.5.1] must not exceed 4 hours; [RQ4.6] Spare parts availability Contractual commitment The supplier must guarantee the availability of all spare parts (or their equivalents) for a minimum period of 5 years starting from the date the “Amplifier 1” has been accepted by the Contracting Authority. Any spare part for the “Amplifier 1” must be available to be delivered within maximum of 5 working days. The supplier must describe in the tender bid documentation what measures he is taking to be compliant with [RQ4.6.1] and [RQ4.6.2]. [RQ4.7] Delivery and Installation by supplier The supplier must be responsible for the following: Assessment of tender bid documentation by the Contracting Authority. Verification of system readiness at a site of delivery designated in [RQ4.7.1] for verification of all performance parameters. Delivery of the “Amplifier 1” and all its subsystems to the site in Prague or Dolni Brezany designated by contracting authority; Unpacking and visual inspection on delivery; Full Installation at a site of delivery designated in [RQ4.7.1]. [RQ4.8] Training of users Completion of training Training regarding the system operation and basic maintenance (alignment, cleaning, etc) for 2 ELI employees must be provided after installation. The duration of the training [RQ4.8.1] must be at least 5 working days. [RQ4.9] Handling and transport procedures “Amplifier 1” system will be transported at least once between cleanroom laboratories located in different buildings, where it will be re-installed by the user. Inspection by the contracting Authority of the supplied documents The system must be supplied with a document specifying detailed procedures for correct packing, transport, handling, storage and re-installation of Amplifier 1 and all its subsystems. Following the written procedures of [RQ4.9.1] must guarantee the “Amplifier 1” performance after reinstallation. [RQ4.10] System warranty Contractual liability The supplier must guarantee that all optical components will be free from defects for a minimum period of 90 days after system acceptance. The supplier must guarantee that all non-optical components and subsystems of “Amplifier 1” (with the exception of laser diode modules) will be free from defects for a minimum period of 24 months. The supplier must guarantee that the laser diodes will operate within 90% of its nominal output value for the period of at least 50% of the nominal lifetime [RQ4.3.3]. The warranty on all spare parts must be the same as defined by the manufacturer, but the minimum warranty period must be the same as required in [RQ4.10.1], [RQ4.10.2], [RQ4.10.3] depending on type of component. [RQ4.11] Damage protection System inspection; practical The “Amplifier 1” must be fully enclosed to protect it from accidental damage e.g. by small falling objects. The “Amplifier 1” enclosure must be designed in such a way that the no damage to equipment or injury can be caused by regular opening of the enclosure. The “Amplifier 1” must be designed in such a way that accidental blockage of the input pulse or the whole pulse train (Table 1) can’t cause any damage to the system. There must be no laser beam emission on the “Amplifier 1” output when the input pulse train is blocked. demonstration