Michigan Department of Environmental Quality Air Quality Division State Registration Number N5986 RENEWABLE OPERATING PERMIT STAFF REPORT ROP Number ROP-MI-N5986-2015 REPUBLIC SERVICES OF MICHIGAN I, LLC – CARLETON FARMS LANDFILL AND SUMPTER ENERGY ASSOCIATES AT THE CARLETON FARMS LANDFILL SRN: N5986 Located at 28800 Clark Road, New Boston, Michigan 48164 Permit Number: ROP-MI-N5986-2015 Staff Report Date: May 4, 2015 This Staff Report is published in accordance with Sections 5506 and 5511 of Part 55, Air Pollution Control, of the Natural Resources and Environmental Protection Act, 1994 PA 451, as amended (Act 451). Specifically, Rule 214(1) requires that the Michigan Department of Environmental Quality (MDEQ), Air Quality Division (AQD), prepare a report that sets forth the factual basis for the terms and conditions of the Renewable Operating Permit (ROP). Page: 1 TABLE OF CONTENTS MAY 4, 2015 STAFF REPORT ................................................................................................................ 3 JUNE 5, 2015 STAFF REPORT ADDENDUM ......................................................................................... 9 Page: 2 Michigan Department of Environmental Quality Air Quality Division State Registration Number ROP Number RENEWABLE OPERATING PERMIT N5986 MAY 4, 2015 STAFF REPORT ROP-MI-N5986-2015 Purpose Major stationary sources of air pollutants, and some non-major sources, are required to obtain and operate in compliance with an ROP pursuant to Title V of the federal Clean Air Act of 1990 and Michigan’s Administrative Rules for Air Pollution Control pursuant to Section 5506(1) of Act 451. Sources subject to the ROP program are defined by criteria in Rule 211(1). The ROP is intended to simplify and clarify a stationary source’s applicable requirements and compliance with them by consolidating all state and federal air quality requirements into one document. This Staff Report, as required by Rule 214(1), sets forth the applicable requirements and factual basis for the draft ROP terms and conditions including citations of the underlying applicable requirements, an explanation of any equivalent requirements included in the draft ROP pursuant to Rule 212(5), and any determination made pursuant to Rule 213(6)(a)(ii) regarding requirements that are not applicable to the stationary source. General Information Stationary Source Mailing Address: Carleton Farms Landfill 28800 Clark Road New Boston, Michigan 48164 N5986 562212 – Solid Waste Landfill Source Registration Number (SRN): North American Industry Classification System (NAICS) Code: Number of Stationary Source Sections: Is Application for a Renewal or Initial Issuance? Application Number: Responsible Official: 2 Renewal 201400066 Section 1: Ralph Dach, General Manager Republic Services of Michigan I, LLC 734-397-4523 AQD Contact: Date Application Received: Date Application Was Administratively Complete: Is Application Shield In Effect? Date Public Comment Begins: Deadline for Public Comment: Section 2: Dennis Plaster, Vice President of Operations Sumpter Energy Associates, LLC 585-948-8580 Todd Zynda, Environmental Engineer 313-456-2761 Section 1: April 14, 2014 Section 2: January 14, 2014 April 14, 2014 Yes May 4, 2015 June 3, 2015 Page: 3 Source Description Carleton Farms Landfill is located in an area northwest of the intersection of Clark Road and OakvilleWaltz Road in Wayne County, just north of the border with Monroe County. The nearest residence is directly east of the facility on Clark Road. The Carleton Farms Landfill is owned and operated by Republic Waste Services of Michigan. The 664 acre landfill began accepting waste in 1993. The landfill has an overall design capacity of 103,965,200 cubic yards or 72,940,868 megagrams (Mg). The facillity accepted 797,350 Mg of waste during 2013. At the conclusion of 2013, 19 percent of the overall landfill design capacity has been utilized. The Carleton Farms Landfill is a Type II Sanitary Landfill, which currently accepts asbestos containing wastes, industrial waste, industrial/construction demolition debris, miscellaneous solids, along with municipal household waste. The solid waste is transported to the facility to an area (cell) where it is deposited on the working surface. Solid waste arrives in a variety of vehicles that potentially generate fugitive dust emissions. The deposited waste is covered with soil or other MDEQ approved alternate daily cover materials (ADCM) on a daily basis. When a cell reaches its design capacity, a liner is installed, covering the waste. Municipal solid waste (MSW) initially undergoes aerobic microbial activity, which produces predominately nitrogen gas and carbon dioxide. As oxygen levels decline, gas composition changes to a mixture of methane and carbon dioxide. Landfill gas (LFG) typically contains a small percentage of non-methane organic compounds (NMOC). The NMOC fraction consists of various organic hazardous air pollutants (HAP), greenhouse gases, and volatile organic compounds (VOC). NMOC is the primary regulated air pollutant associated with landfill gas generation, which was promulgated as a regulated air pollutant under the Standards of Performance for New Stationary Sources, Subpart WWW - Standards of Performance for Municipal Solid Waste Landfills (NSPS Subpart WWW). The landfill gas is collected at the Carleton Farms Landfill by a gas collection and control system. The site has approximately 295 gas extraction wells. LFG is collected in horizontal and vertical wells and routed to a header system via laterals from the wells. From the header system, the LFG is treated and sent to Sumpter Energy Associates’ 14 internal combustion engines. The engines utilize the LFG from the treatment system to generate electricity, which is sold to DTE Energy’s electrical power grid. An enclosed flare and an open flare serve as backup control devices in the event of a malfunction of the internal combustion engines. The requirements of these systems can be found in EULANDFILL, EUACTIVECOLL, EUTREATMENTSYS, EUENCLOSEDFLARE, EUOPENFLARE, FGICENGINES1-8 and FGICENGINES9-14. The following table lists stationary source emission information as reported to the Michigan Air Emissions Reporting System (MAERS) in the 2013 submittal. TOTAL STATIONARY SOURCE EMISSIONS Pollutant Carbon Monoxide (CO) Lead (Pb) Nitrogen Oxides (NOx) Particulate Matter (PM) Sulfur Dioxide (SO2) Volatile Organic Compounds (VOCs) NMOC (surrogate for HAP per 40 CFR 63.1935) Individual Hazardous Air Pollutants (HAPs) ** Total Hazardous Air Pollutants (HAPs) **As listed pursuant to Section 112(b) of the federal Clean Air Act. Page: 4 Tons per Year 376 NA 105 29 19 1.12 25 Not Reported Not Reported In addition to the pollutants listed above that have been reported in MAERS, the potential to emit of Greenhouse Gases (GHG) in tons per year of CO2e (carbon dioxide equivalents) is 380,350 tons. This includes GHG emissions from both Republic Waste Services of Michigan and Sumpter Energy Associates. CO2e is a calculation of the combined global warming potentials of six GHG (carbon dioxide, methane, nitrous oxide, hydrofluorocarbons, perfluorocarbons, and sulfur hexafluoride). See Parts C and D in the ROP for summary tables of all processes at the stationary source that are subject to process-specific emission limits or standards. Regulatory Analysis The following is a general description and history of the source. Any determinations of regulatory nonapplicability for this source are explained below in the Non-Applicable Requirement part of the Staff Report and identified in Part E of the ROP. The stationary source is located in Wayne County, which is currently designated by the United States Environmental Protection Agency (USEPA) as attainment/unclassified for all criteria pollutants. A small portion of Wayne County has been designated by the USEPA as nonattainment for sulfur dioxide (SO2). Carleton Farms Landfill is not located within the SO2 nonattainment area. The stationary source is subject to Title 40 of the Code of Federal Regulations (CFR), Part 70, because the potential to emit carbon monoxide and oxides of nitrogen exceed 100 tons. Additionally, 40 CFR §60.752(c) requires all landfills subject to 40 CFR Part 60 Subpart WWW, with capacities greater than 2.5 million megagrams to apply for a Title V permit. The stationary source is considered a major source of Hazardous Air Pollutant (HAP) emissions because the potential to emit of any single HAP regulated by the federal Clean Air Act, Section 112 is greater than 10 tons per year and the potential to emit of all HAPs combined is greater than 25 tons per year. EUICENGINE1 through EUICENGINE14 at the stationary source were subject to review under the federal Prevention of Significant Deterioration regulations at 40 CFR 52.21 because at the time of New Source Review permitting the potential to emit of carbon monoxide and nitrogen dioxide was greater than 250 tons per year. At this time, there are no GHG applicable requirements to include in the ROP. The mandatory Greenhouse Gas Reporting Rule under 40 CFR Part 98 is not an ROP applicable requirement and is not included in the ROP. Although EUENCLOSEDFLARE was installed after August 15, 1967, this equipment was exempt from New Source Review (NSR) permitting requirements at the time it was installed. However, future modifications of this equipment may be subject to NSR. EULANDFILL, EUACTIVECOLL, EUTREATMENTSYS, EUENCLOSEDFLARE, and EUOPENFLARE at the stationary source are subject to the Standards of Performance for Municipal Solid Waste Landfills promulgated in 40 CFR Part 60, Subparts A and WWW. FGICENGINES1-8 and FGICENGINE9-14 are not subject to the Standards of Performance for Municipal Solid Waste Landfills promulgated in 40 CFR Part 60, Subparts A and WWW. Landfill gas used in FGICENGINES1-8 and FGICENGINE9-14 is treated in EUTREATMENTSYS prior to combustion. EUTREATMENTSYS produces treated landfill gas that meets the requirements of §60.572(b)(2)(B)(iii)(B). Therefore, 40 CFR Part 60, Subparts A and WWW are not applicable to FGICENGINES1-8 and FGICENGINE9-14. Page: 5 FGICENGINES1-8 and FGICENGINE9-14 at the stationary source are not subject to the Standards of Performance for Stationary Spark Ignition Internal Combustion Engines promulgated in 40 CFR Part 60, Subparts A and JJJJ as they were manufactured before July 1, 2007. Leachate storage tanks (DVLEACHATE1, DVLEACHATE2 and DVLEACHATE3) are not subject to 40 CFR Part 60 Subpart Kb (Standards of Performance for Volatile Organic Liquid Storage Vessels [including Petroleum Liquid Storage Vessels] for Which Construction, Reconstruction, or Modification Commenced After July 23, 1984). DVLEACHATE1 has a capacity of 500,000 gallons (1,873 cubic meters [m3]). DVLEACHATE2 and DVLEACHATE3 both have a capacity of 80,000 gallons (300 m3). The facility has demonstrated that leachate has a maximum true vapor pressure of less than 3.5 kilopascals (kPa). Subpart Kb (§60.110b(b)) states that “the subpart does not apply to storage vessels with a capacity greater than or equal to 151 m3 storing a liquid with a maximum true vapor pressure less than 3.5 kPA.” Therefore, Subpart Kb is not applicable. EULANDFILL, EUACTIVECOLL, EUTREATMENTSYS, EUENCLOSEDFLARE, and EUOPENFLARE at the stationary source are subject to the National Emission Standard for Hazardous Air Pollutants for Municipal Solid Waste Landfills promulgated in 40 CFR Part 63, Subparts A and AAAA. EUASBESTOS at the stationary source is subject to the National Emission Standard for Hazardous Air Pollutants for Asbestos promulgated in 40 CFR Part 61, Subparts A and M. EUICENGINE_3, EUICENGINE_4, EUICENGINE_7, EUICENGINE_8, EUICENGINE_9, EUICENGINE_10, EUICENGINE_11, EUICENGINE_12, EUICENGINE_13 and EUICENGINE_14 at the stationary source are subject to the National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines promulgated in 40 CFR Part 63, Subparts A and ZZZZ (RICE Source MACT). The ROP contains special conditions for applicable requirements from 40 CFR Part 63, Subparts A and ZZZZ. The AQD is not delegated the regulatory authority for this area source MACT. EUICENGINE_1, EUICENGINE_2, EUICENGINE_5, EUICENGINE_6, at the stationary source are not subject to the National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines promulgated in 40 CFR Part 63, Subparts A and ZZZZ (RICE Source MACT) as the engines were constructed prior to December 19, 2002. The monitoring conditions contained in the ROP are necessary to demonstrate compliance with all applicable requirements and are consistent with the "Procedure for Evaluating Periodic Monitoring Submittals." The stationary source is not subject to the federal Compliance Assurance Monitoring (CAM) rule under Title 40 of the Code of Federal Regulations, Part 64, because the emission limitation(s) or standard(s) for municipal solid waste landfills are covered by 40 CFR Part 60 Subpart WWW and 40 CFR Part 63 Subpart AAAA. Therefore, Republic Services of Michigan and Sumpter Energy Associates are exempt from CAM requirements. Please refer to Parts B, C and D in the draft ROP for detailed regulatory citations for the stationary source. Part A contains regulatory citations for general conditions. Source-wide Permit to Install (PTI) Rule 214a requires the issuance of a Source-wide PTI within the ROP for conditions established pursuant to Rule 201. All terms and conditions that were initially established in a PTI are identified with a footnote designation in the integrated ROP/PTI document. Page: 6 The following table lists all individual PTIs that were incorporated into previous ROPs. PTIs issued after the effective date of ROP No. MI-ROP-N5986-2009 are identified in Appendix 6 of the ROP. C-10937 through C-10941 C-11553 through C-11555 62-01B PTI Number 372-06 62-01 Streamlined/Subsumed Requirements This ROP does not include any streamlined/subsumed requirements pursuant to Rules 213(2) and 213(6). Non-applicable Requirements Part E of the ROP lists requirements that are not applicable to this source as determined by the AQD, if any were proposed in the ROP Application. These determinations are incorporated into the permit shield provision set forth in Part A (General Conditions 26 through 29) of the ROP pursuant to Rule 213(6)(a)(ii). Processes in Application Not Identified in Draft ROP The following table lists processes that were included in the ROP Application as exempt devices under Rule 212(4). These processes are not subject to any process-specific emission limits or standards in any applicable requirement. Exempt Emission Unit ID DVDIESEL1 DVDIESEL1 DVDIESEL3 DVGASOLINE DVLEACHATE1 DVLEACHATE2 and DVLEACHATE3 DVUSEDOIL1 DVUSEDOIL2 DVMOTOROIL1 DVMOTOROIL2 DVHYDRAULIC DVTRANSMISSION Description of Exempt Emission Unit 3,000 gallon mobile diesel aboveground storage tank 8,000 gallon diesel aboveground storage tank 500 gallon diesel fuel aboveground storage tank 550 gallon gasoline aboveground storage tank 500,000 gallon leachate aboveground storage tank Two 80,000 gallon leachate aboveground storage tanks 550 gallon used oil aboveground storage tank 1,000 gallon used oil aboveground storage tank 1,000 gallon motor oil aboveground storage tank 500 gallon motor oil aboveground storage tank 500 gallon hydraulic oil aboveground storage tank 550 gallon transmission oil aboveground storage tank Page: 7 Rule 212(4) Exemption R336.1212(3)(e) Rule 201 Exemption R336.1284(d) R336.1212(3)(e) R336.1284(d) R336.1212(3)(e) R336.1284(d) R336.1212(4)(c) R336.1284(g)(i) R336.1212(3)(f) R336.1285(aa) R336.1212(3)(f) R336.1285(aa) R336.1212(3)(e) R336.1284(c) R336.1212(3)(e) R336.1284(c) R336.1212(3)(e) R336.1284(c) R336.1212(3)(e) R336.1284(c) R336.1212(3)(e) R336.1284(c) R336.1212(3)(e) R336.1284(c) Exempt Emission Unit ID DVGEAROIL DVANTIFREEZE DVGENERATOR DVPROPANE1 and DVPROPANE 2 DVPROPANE 3 through DVPROPANE7 DVHEATERS DVPORTABLES DVPEROXIDE DVNEWOIL DVUSEDOIL Description of Exempt Emission Unit 275 gallon gear oil aboveground storage tank 275 gallon antifreeze aboveground storage tank 10,000 watt Dayton generator Two 990 gallon aboveground propane tanks Five 500 gallon aboveground propane tanks Rule 212(4) Exemption R336.1212(3)(e) Rule 201 Exemption R336.1284(c) R336.1212(3)(e) R336.1284(c) R336.1212(4)(b) R336.1212(4)(c) R336.1282(b) R336.1284(b) R336.1212(4)(c) R336.1284(b) Four propane fired space heaters Five diesel fired portable welders, generators, or pressure washers 6,000 gallon peroxide aboveground storage tank 4,400 gallon aboveground new engine lube oil tank 2,600 gallon aboveground used engine lube oil tank R336.1212(4)(b) R336.1212(4)(b) R336.1282(b) R336.1282(b) R336.1212(4)(c) R336.1284(i) R336.1212(3)(e) R336.1284(c) R336.1212(3)(e) R336.1284(c) Draft ROP Terms/Conditions Not Agreed to by Applicant This draft ROP does not contain any terms and/or conditions that the AQD and the applicant did not agree upon pursuant to Rule 214(2). Compliance Status The AQD finds that the stationary source is expected to be in compliance with all applicable requirements as of the effective date of this ROP. Action taken by the MDEQ, AQD The AQD proposes to approve this ROP. A final decision on the ROP will not be made until the public and affected states have had an opportunity to comment on the AQD’s proposed action and draft permit. In addition, the USEPA is allowed up to 45 days to review the draft ROP and related material. The AQD is not required to accept recommendations that are not based on applicable requirements. The delegated decision maker for the AQD is Wilhemina McLemore, Detroit District Supervisor. The final determination for ROP approval/disapproval will be based on the contents of the ROP Application, a judgment that the stationary source will be able to comply with applicable emission limits and other terms and conditions, and resolution of any objections by the USEPA. Page: 8 Michigan Department of Environmental Quality Air Quality Division State Registration Number RENEWABLE OPERATING PERMIT ROP Number N5986 JUNE 5, 2015 STAFF REPORT ADDENDUM ROP-MI-N5986-2015 Purpose A Staff Report dated May 4, 2015, was developed in order to set forth the applicable requirements and factual basis for the draft Renewable Operating Permit (ROP) terms and conditions as required by R 336.1214(1). The purpose of this Staff Report Addendum is to summarize any significant comments received on the draft ROP during the 30-day public comment period as described in R 336.1214(3). In addition, this addendum describes any changes to the draft ROP resulting from these pertinent comments. General Information Responsible Official: AQD Contact: Section 1: Ralph Dach, General Manager Republic Services of Michigan I, LLC 734-397-4523 Section 2: Dennis Plaster, Vice President of Operations Sumpter Energy Associates, LLC 585-948-8580 Todd Zynda, Environmental Engineer 313-456-2761 Summary of Pertinent Comments No pertinent comments were received during the 30-day public comment period. Changes to the May 4, 2015 Draft ROP No changes were made to the draft ROP. The fifth paragraph on page 6 of the May 4, 2015 Staff Report is revised to read as follows. “EUICENGINE_3, EUICENGINE_4, EUICENGINE_7, EUICENGINE_8, EUICENGINE_9, EUICENGINE_10, EUICENGINE_11, EUICENGINE_12, EUICENGINE_13 and EUICENGINE_14 at the stationary source are subject to the National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines promulgated in 40 CFR Part 63, Subparts A and ZZZZ (RICE Source MACT). The ROP contains special conditions for applicable requirements from 40 CFR Part 63, Subparts A and ZZZZ.” The language regarding the area source MACT was removed as the source is major of HAPs. Page: 9