Integration of multiscale models for industrial biological systems modeling and optimization Outline 1. Processes and systems involved in industrial biological systems 2. Integration of subsystems into an overall industrial biological systems and optimization (Xin Gao’s part) a. Integration of biological and physical chemical processes b. Models of key subsystems and model integration c. Challenge and opportunities for enhanced model capabilities by integrating process models from lower level 3. Modeling at community (reactor) level and interaction with cell and plant level a. Mass transfer and cell growth b. Signal induction and cell communications c. Challenge and opportunities by considering interactions with next levels 4. Modeling at cell level and interactions with gene and community levels a. Modeling cell growth b. Interactions between productivity, cell growth and substrate utilization c. Internal mass transport affecting cell growth d. Challenge and opportunities by considering interactions with next levels 5. Modeling at molecule level and interaction with cell level activities a. Flux modeling b. Interactions between flux and mass transport within a cell c. Interaction between flux and external mass transfer d. Flux regulation and its impact to internal and external environment e. Challenge and opportunities 2. Integration of subsystems into an overall industrial biological systems and optimization a. Integration of biological, physical and chemical processes b. Models of key subsystems and model integration c. Challenge and opportunities for enhanced model capabilities by integrating process models from lower level Integration of biological and physical chemical processes are most broadly applied to degraded (usually oxidative) of organic contaminants in water. So let’s take this as the example. Beneficial effects of such combination of chemical and biological two-step treatments suggest potential advantages for water treatment via process integration rather than single technology processing: 1.) recalcitrant compounds; 2.) biodegradable wastes with small amounts of recalcitrant compounds; 3.) inhibitory compounds; and 4.) intermediate dead-end products. [1] Recent developments (1996–2003) [1] on the integration of chemical and biological processes for the degradation and treatment of problematic pollutants in wastewater were conducted on the integration of chemical and biological processes with different objectives, such as modeling the degradation in chemical and biological reactors, observing the effects of combination on total removal and comparing with individual processes, comparing the effects of different advanced oxidation processes (AOPs) on the biodegradation of a certain compound, and investigating the effects of different parameters on the combination of processes. The compounds used were mostly difficult to degrade by biological processes alone and needed post or pretreatment by AOPs. In most cases there was just one chemical reactor followed by biological reactor or vice versa in series. However, there is one case in which the chemical and biological reactors are parallel, [2] three cases in which there are more than two stages for the treatment, [3, 4 and 5] and four cases in which there is a biological pretreatment followed by a chemical oxidation treatment step, which is followed by further biological treatment. [6, 7, 8 and 9] In such processes, the first biological step removes the biodegradable organics and the chemical reactor increases the biodegradability of residual organics for the second biological step. [10] In spite of the fact that AOPs are capable to produce high quality effluent in most cases, the important drawback of these processes is their high capital and operating costs such as chemicals, electricity, and sludge disposal. However, in order to avoid the high operation costs for complete oxidation, only partial oxidation is desired. It has been shown that a photochemical pretreatment step may enhance the biodegradability of wastewater containing recalcitrant or inhibitory compounds, if and only if, the intermediates produced are biodegradable and are more soluble and less toxic than the parent compounds. It has been frequently shown that the pre-oxidation by AOPs improves the biodegradability of non or poorly biodegradable organic compounds and this effect could be due to the change in their molecular structure. However, little is known about the exact mechanisms during the oxidation. The possible changes after oxidation and their effects on biodegradability could be due to the decrease of aromacity and destruction of high molecular structure, which leads to the formation of functional groups such as hydroxyl, carboxyl, and aldehyde. [8] The effect on biodegradability of these chemical changes is significant on the enzyme activity. It can also be concluded that the destruction of toxic substances has positive effect on enzyme activity, whereas the formation of toxic metabolites had a negative effect on the inhibition of biochemical processes. Moreover, destruction of organic nitrification inhibitors causes an improvement in nitrification processes. [8] As a general treatment strategy, four types of treatment for a chemical compound are possible. [6] (i) In some cases only biological treatment alone is sufficient to enhance the effluent quality. (ii) In the presence of some refractory or toxic compounds in wastewater, chemical pretreatment is required. (iii) In case biological treatment is not sufficient for biodegradable compounds, chemical posttreatment is also necessary. (iv) In some rare cases, combination of chemical and biological treatment in multi-stages is necessary. A general strategy that can be used to develop a combined advanced oxidation and biological processes for the treatment of a certain wastewater, which might contain non-biodegradable or toxic organics, is as follows: As a first step to avoid utilization of high cost due to AOPs, it must be confirmed that whether the wastewater contains recalcitrant or toxic organics. If the wastewater is biodegradable, conventional biological reactors are used to treat the waste. If it is confirmed that wastewater contains recalcitrant or toxic organics, it would be pretreated by AOPs to modify the structure of pollutants by transforming them into less toxic and easily biodegradable intermediates, which are degraded in the subsequent biological reactor in a shorter time. This method can also prove to be less expensive in comparison to the AOPs alone and less time consuming compared to the biological process. Moreover, if the effluent from the final biological reactor has met the requirements, it will leave the treatment plant; otherwise it has to go through the previous cycle. The ultimate treatment goal, whether specific pollutant removal or reduction of a global parameter must be known so that appropriate and complementary processes can be utilized. More work is needed concerning the degradation kinetics within the combined process, from initial attack of the primary compound through dynamics of intermediates and on to total mineralization. [1] The design key for such two-step systems lies in choosing processes that complement each other and lead to a synergistic effect. Predicting this performance outcome requires knowledge of the physical, chemical and biological properties of the major reaction intermediates and their susceptibility to degradation by each process. Also, economic, physical and technological limitations of the individual processes should be recognized for design of more effective and economical integrated processes. [1] References: 1. Jon P. Scott, David F. Ollis. Integration of chemical and biological oxidation processes for water treatment: Review and recommendations. Environmental Progress. Volume 14, Issue 2, pages 88– 103, May 1995. 2. Lee, H.W.; Chen, G.; Yue, P.L. Integration of chemical and biological treatments for textile industry wastewater. Water Sci. Technol. 2001, 44 (5), 75–83. 3. Helble, A.; Schlayer, W.; Liechti, P.; Jenny, R.; Mobius, C. Advanced effluent treatment in the pulp and paper industry with a combined process of ozonation and fixed bed biofilm reactors. Water Sci. Technol. 1999, 40 (11–12), 343–350. 4. Karrer, N.J.; Ryhiner, G.; Heinzle, E. Applicability test for combined biological-chemical treatment of wastewater containing biorefractory compounds. Water Res. 1997, 31 (5), 1013–1020. 5. Fahmi; Nishijima, W.; Okada, M. Improvement of DOC removal by multistage AOP-biological treatment. Chemosphere 2003, 50 (8), 1043–1048. 6. Bertanza, G.; Collivignarelli, C.; Pedrazzani, R. The role of chemical oxidation in combined chemicalphysical and biological processes. Water Sci. Technol. 2001, 44 (5), 109–116. 7. Ito, K.; Jian, W.; Nishijima, W.; Baes, A.U.; Shoto, E.; Okada, M. Comparison of ozonation and AOPs combined with biodegradation for removal of THM precursors in treated sewage effluents. Water Sci. Technol. 1998, 38 (7), 179–186. 8. Jochimsen, J.; Jekel, M. Partial oxidation effects during the combined oxidative and biological treatment of separated streams of tannery wastewater. Water Sci. Technol. 1997, 35 (4), 337–345. 9. Mobius, C.H.; Cordes-Tolle, M. Enhanced biodegradability by oxidative and radiative wastewater treatment. Water Sci. Technol. 1997, 35 (2–3), 245–250. 10. Gelareh Bankian Tabrizi & Mehrab Mehrvar. Integration of Advanced Oxidation Technologies and Biological Processes: Recent Developments, Trends, and Advances. Journal of Environmental Science and Health, Part A: Toxic/Hazardous Substances and Environmental Engineering. Volume 39, Issue 11-12, 2004. pages 3029-3081