GAURAV GUPTA
RU-276 Pitampura near Power House, Delhi-88
Contact: + 91 9996026508; E-mail: gau15.gupta@gmail.com
MANAGER- INSTRUMENTATION & AUTOMATION
Seeking challenging and growth oriented opportunities in the industry
PROFILE
 Technical Competent Engineer with 7 years of experience in Instrumentation & Automation projects in
Annealing Furnaces, Process Lines , Filteration systems ,DeNOX(SCR technology),Utility Plant ,Water
treatment Plants (Engineering & Project) Sector..
Currently associated with JSL Stainless Ltd as Manager.
 Assist in managing the assigned KPI of Instrumentation Section to ensure that the department KPI objectives are
met
 Assist in managing the availability of necessary Materials, Spares and External Services in order to execute tasks
in an effective manner.
 Experience in planning & execution of utility projects like RO plant ,Ammonia cracker plant, nitrogen plant,
compressors, boilers , PSA plants involving erection & commissioning of instrumentation system, PLC/SCADA.
 Experience in planning & execution of continous Annealing furnace & pickling projects,DeNOX plants, involving
erection & commissioning of instrumentation system, PLC/SCADA & other automated systems.
 Proven capability in selection ,programming , execution of Furnace Automation & associated instrumentation using
Lead lag control system, cross limiting system, ratio control.
 Experience in preparation of loop drawing of all the instrumentation systems such as FD/ID fan , Pressure
control , flow control , temperature control,level control, furnace control.
 Experience in instrument selection & sizing using INSTRU CALC software VER 8:1, FIRST VUE Fisher control valve
sizing, taken into consideration ISA standards.
 Experience in instrument selection & sizing using Emersen Instrument Toolkit , ABB GENIE II software.
 Experience in study & review of P &ID, PFD, and UFD & make necessary changes as per requirement.
 Preparation of PT, FT, FLOW Orifice, Control Valve, thermocouple instrument Data sheet as per ISA standards.
 Good knowledge of Instrumentation standards ISA , ANSI , IS STANDARDS..
 Experience in Control System Configuration, Programming,Fault Diagnosis& Maintenance of Distributed Control
System (DCS)& Programmable Logic Controller (PLC) – Rockwell make Controllogix & Compact Logix, ABB make
AC800M & AC500M,Siemens S7 300 & S7 400, Schneider Make TXS premium
 Experience in Software Development, Fault Diagnosis& Maintenance of SCADA or HMI System–Rockwell make
RS View 32, ABB make MOVICON, Siemens WINCC &Wonder ware In touch.
 Specialization in Basic & Detail Engineering, Project Planning, Installation & commissioning, Maintenance &
Operation, Value Engineering, Troubleshooting and Resource Management for Steel Plant projects.
 Experience in selection of fire & gas detection system on ATEX, NEMA guidelines.
 Actively participation in HAZOP studies of utility plants for process improvement.
 Managing activities right from the conceptualization stage to the execution; involving finalization of technical
specifications, inventory control, scheduling, progress monitoring, site management and manpower planning.
 Bid evaluation & selection of system and their suppliers; conducting meetings with other departments/ Clients/ -Vendors
for smooth execution of projects.
 Professional dexterity in handling technically advanced instrumentation systems of world's top grade
manufacturers like Rosemount , E & H , YOKOGAWA , SIEMENS , ABB, EMERSON.
 Knowledge of quality concepts related to ISO 9000, OHSAS,Q-SHE policies & implementing the same in my
workplace.
 Exceptional interpersonal & proven presentation skills to coordinate with internal staff and make presentations to
external auditors. Proven track record in team management to consistently raise efficiency levels.
TECHNICAL SKILLS
Instrumentation
Pressure, Flow, Level & Temp. Transmitters , orifice meter, vortex , turbine meter , magnetic flow
meter , radar level , ultrasonic level , RTD , Thermocouple etc.
Flow Control Valves, Converters, Pyrometers, Detectors, Analyzers, Dew Point Meters, Burner
sequence control, calibration of NOX analyzer, O2 analyzer, H2 analyzer
Instrumentation
Instru calc , Daniel orifice sizing, Samson valve sizing ,Krohne vortex flowmeter sizing(KROVOR) ,
Software Tools
Automation
Software Tools
FIRST VUE Fisher control valve sizing , E & H orifice sizing APLICATOR ,Flow calc32 , Emerson
Instrument Tool kit.
Codeysis(ABB configurator) , Simatic control, Unity Pro , Control builder, ABB drive sizer , RS LOGIX
PLC’s
Schneider (TSX PREMIUM), Rockwell (SLC 500), ABB (AC800M), Siemens (S7-300), Eurotherm
(Invensys T640 controller) , ABB AC550 , RS LOGIX SLC 5000
SCADA & HMI
Wonderware, Vijeo Citect, Compact HMI , MOVICON , RS VIEW 32
Computer Skills
MS office , MS project , AUTO CAD
PROFESSIONAL EXPERIENCE
JINDAL STAINLESS LIMITED
Graduate Engineer Trainee
Associate Manager (Instrumentation & Automation)
Manager (Instrumentation & Automation)
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July2007- July2008
July 2008- April2012
April 2012- Present
Currently planning for the proposal for instrumentation & automation system for waste water treatments plants.
Currently planning for the proposal for Energy saving project in Bell furnaces in consultation with M/s Linde which will
result in saving of power , utilities as well as avoid frequent breakdown.
Currently associated in designing the furnace control system for the continous annealing furnace which will result in
saving of LPG/propane.
Associated with proposal formulation for hydrogen recovery & purification in one of our bright annealing furnaces.
Manage and control the troubleshooting of problems as required, in order to avoid major escalations at any given
instance
Contribute to the identification of opportunities for continuous improvement of section systems, processes and
practices, improvement of business processes, cost reduction and productivity improvement through PIP ,
KAIZENS.
Contribute to the development and implementation of department policies, procedures and controls covering all
areas considering ISO standards.
Well knowledge of understanding & reviewing all the engineering drawings documents like System Configuration,
IO list, Equipment list, Instrument & control system specifications, Wiring diagrams, Loop diagrams, Cable
schedule.
Preparing and checking Material Requisitions, Technical Specifications, Instrument Datasheets, and Purchase
Order Specifications.
Conducting technical suitability analysis of project with vendor at kick off meetings.
Mentoring & managing a team of 6 executive & diploma engineers for execution of project.
PROJECTS
Project Name
Duration
Responsibilities
Annealing furnace & Quenching automation
Jan 2013- Sep 2013
Review of P&I, loop drawing, Instrument selection using FISHER FIRST VUE SOFTWARE & INSTRU CALC
SIZING TOOL, erection & commissioning, control logic using Cross Limiting control philosophy, flow
compensation as per AGA Standards & mapping into Rockwell RS LOGIX SLC 5000 PLC
Project Name
Responsibilities
Standardization of gas measurement system
Standardization of Gas measurement system where the Gases like air, N2, CR NH3,LPG generated from
various sources & consumed in the process are measured at required locations at a standard
temperature & pressure as per AGA3-85 standard using flow measuring instruments like orifice , mass
flow selected through INSTRU CALC & Emerson INSTRUMENT toolkit to reduce the error between
actual consumed & produced to a minimum level of 0.5 %
Project Name
Duration
PTF(Pull Through furnace line) width- 850 mm , thickness – 0.4 to 1.2 mm
OCT2011 – MARCH2012
Responsibilities
Review of technical specification, supplier interaction, quotation evaluation, procurement & selection of
instruments through INSTRU CALC sizing tool & vortex sizing tool KROVAR, PLC, DRIVES, and Drawing
approval (Electrical, SLD, Load calculation) I/O List preparation, cable scheduling, control philosophy
development, process interlocks, MCC, PMCC selection. Cable trench layout, ECR layout, AC unit
selection. Commissioning & mapping all the I/O,s in ABB AC 800M using CONTROL BUILDER software
Project Name
Duration
Responsibilities
Pickling Line width-450 mm capacity -1000 ton/ month
Aug 2010 – November 2011
Review of technical specification, supplier interaction, quotation evaluation, procurement (Instrument,
PLC, and DRIVES), and Drawing approval (Electrical, SLD, Load calculation), MCC, PMCC selection.
Cable trench layout, ECR layout, AC unit selection. . Commissioning & mapping all the I/O in Siemens
S7-300.
Project Name
Duration
Responsibilities
Air compressor capacity of 4500Nm3/hr (Ingersoll Rand Centac)
Feb 2010- Jul 2010
Instrument selection, calibration, procurement, electrical drawing mapping of I/O in Siemens SIMATIC
S7-300 PLC, control philosophy development, process instrument interlocks, safety interlocks & their
interface with PLC.
Project Name
Duration
Responsibilities
Nitrogen plant Total capacity 900 NM3/hr (Molsieve Design Limited, India)
Aug 2009- Jan 2010
Nitrogen plant(N2) used for producing pure N2 by PSA approach in which N2 is separated from air
Responsibility included review of P&I, instrument selection using INSTRU CALC sizing software &
installation, loop & electrical drawing approval, control logic, commissioning & its mapping into
Schneider PLC (TSX Premium) using UNITY PRO.
Project Name
Duration
Responsibilities
Ammonia Cracker Plant Total capacity 400NM3/hr (Molsieve Design Limited, India)
Sep 2008- Feb 2009
CR NH3 plant is used for producing CR NH3 from raw ammonia by catalytic reduction in furnace using
Ni as catalyst at high temperature.
Responsibility included review of P&I, instrument selection using INSTRU CALC sizing software
& installation, control logic, commissioning & its mapping into Schneider PLC (TSX Premium) &
interfacing with SAP for online monitoring.
EDUCATIONAL & PROFESSIONAL CREDENTIALS
2010
2007
2003
2001
Post graduate Diploma in Project Management
Btech (Instrumentation) From University Science & Instrumentation center, Kurukshetra University, 69.08%
12th from Rukamani Devi Public School, New Delhi, CBSE with 79.8%.
10th from Rukamani Devi Public School, New Delhi, CBSE with 86.6%.
TRAINING & CERTIFICATION:
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Certification in Instrumentation Design from M/s Mecci Consulting.
6 weeks training at Siemens Ltd. (Power Generation Dept), Gurgoan
8 weeks training at Siemens Ltd. (Instrumentation Dept)
MDP Management training at MANAGEMENT DEVELOPMENT INSTITUTE (MDI) Gurgaon,
Green Belt certification in SIX SIGMA from WIPRO.
Post graduate certificate in Project management from IGNOU.
Training on Behaviour Management and Communication Skill Development by THINK INC.
Training on Finance for Non finance by THINK INC
EXTRA CURRICULAR ACTIVITIES
 Won the O.PJindal T20 Cricket tournament conducted in 2012 by JSL Stainless Limited & declared best player of the
final.
 Presented the presentation on Future of stainless steel in India in MDI Gurgoan.
 Participated in All India Management Competion conducted by AIMA, delhi which makes us to run the company virtually
for 3 days. Looking into the financial aspect of the company.