NOTES BY MISS CHOHAN These notes contain: C1.3.1 – EXTRACTING METALS C1.3.2 – ALLOYS C1.3.3 – PROPERTIES AND USES OF METALS GCSE CHEMISTRY NOTES CI METALS & THER USES NOTES BY MISS CHOHAN METAL ORES – are metal compounds which contain enough metal in them to make it worthwhile to extract. Metal ores are generally: 1. METAL OXIDES e.g. Iron III oxide; Aluminium oxide 2. OR METAL SULPHIDES e.g. copper II sulphide; Zinc II sulphide Metal ores are finite resources. In other words there are only limited amounts of the ores present in the Earths crust and will ∴ one day run out. Extraction is the term for getting pure metal out of the ore; there are two methods of extracting metals which depend on their reactivity Reactivity Series – metals are placed in order of reactivity by reacting them with oxygen, water and acid. From this data a reactivity series is produced How a metal is extracted from its ore depends on where the metal lies in the reactivity series: At the top metals naturally bond to oxygen stronger which makes it difficult to remove. Reduction is the process of removing oxygen from the ore using carbon. Therefore carbon can act as a reducing agent. CI METALS & THER USES NOTES BY MISS CHOHAN Electrolysis is the process of using electricity to extract a metal Reduction is the loss of oxygen from a compound Oxidation is the gain of oxygen to form a compound Magnesium and copper oxide Mg + CuO MgO + Cu Magnesium is more reactive than copper so it `kicks it` out of solution Blast Furnace Reaction Iron oxide and carbon monoxide Fe2O3 + 3CO 3CO2 + 2Fe CI METALS & THER USES NOTES BY MISS CHOHAN The Thermite Reaction Iron and copper chloride Fe2O3 + 2Al Al2O3 + 2Fe Fe + CuCl2 Cu + FeCl2 iron + copper chloride copper + iron chloride iron is more reactive than copper, as a result iron displaces copper copper and silver nitrate Cu + 2AgNO3 2Ag + Cu(NO3)2 copper + silver nitrate silver + copper nitrate copper is more reactive than silver, as a result copper displaces silver zinc and copper sulphate Zn + CuSO4 Cu + ZnSO4 zinc + copper sulfate copper+ zinc sulfate zinc is more reactive than copper, as a result zinc displaces copper CI METALS & THER USES NOTES BY MISS CHOHAN The Blast Furnace – The extraction of iron There are 4 raw materials; iron ore, coke, limestone and hot air Limestone – to remove impurities. Limestone breaks down and reacts with sand from the rocks to form slag Iron ore (Iron III oxide – Fe2O3) – the source of iron Hot air – the fourth raw material Coke – a fuel that produces carbon Required for coke to burn monoxide for the reduction reaction Carbon (coke) and oxygen (from the hot air) produce carbon monoxide and gives off heat. Reduction is achieved by Carbon monoxide at a high temperature Iron oxide + carbon monoxide iron + carbon dioxide Fe2O3 + 3 CO 2 Fe + 3 CO2 Getting the furnace up to temperature takes a lot of time and costs a lot. As a result raw materials are constantly added and products removed – the process is continuous. At the factory in Port Talbot (South Wales) iron ore, limestone and coke are imported from other countries even though they are available in Wales. Using raw materials from Wales is not sustainable due to cost and the effect it could have on the environment (quarrying). CI METALS & THER USES NOTES BY MISS CHOHAN Iron extracted from the blast furnace is very brittle and rusts easily and so has very limited uses. This type of iron is called cast iron Cast iron contains many non-metal impurities such as carbon, sulphur and phosphorus which must be removed before it can be alloyed to make steel. MAKING STEEL Carbon and other non-metal impurities are removed from molten iron by blowing oxygen into it. The oxygen reacts with the carbon, sulphur, phosphorus etc producing gases such as carbon dioxide, sulphur dioxide etc, which escape from the molten metal. This leaves behind a much purer form of iron. However, not all the carbon content of the iron is removed.Enough oxygen is used to achieve steel with the desired carbon content. Other metals are often added, such as vanadium and chromium, to produce alloys with properties suited to specific uses. There are many different types of steel, depending on the other elements mixed with the iron. PURE METALS – Pure metals such as iron is soft and easily shaped. This is because its atoms are arranged in a regular way that lets layers of atoms slide over each other. All atoms in a pure metal have the same size. Pure metals such as iron is too soft for many uses. A pure metal with all the atoms in a layer structure and all of the same size The layers slide past each other when a force is applied CI METALS & THER USES NOTES BY MISS CHOHAN Alloy – An alloy is a mixture of metals or even a mixture of metals with other elements The properties of a metal are changed by including other elements, such as carbon. A mixture of two or more elements, where at least one element is a metal, is called an alloy. Alloys contain atoms of different sizes, which distort the regular arrangements of atoms. This makes it more difficult for the layers to slide over each other, so alloys are harder than the pure metal. It is more difficult for layers of atoms to slide over each other in alloys Steels are a large family of metals. All of them are alloys in which iron is mixed with carbon and other elements. Steels are described as mild, medium- or high-carbon steels according to the percentage of carbon they contain, although this is never greater than about 1.5%. The metal in the scissors contains nearly twenty times as much carbon and is many times harder than the steel in a drinking can. Steel is recycled on a large scale. Recycling steel saves 50% of the energy used in the extraction of iron. Recycling helps to conserve iron ore Recycling cuts down on the emission of greenhouse gases (carbon dioxide) Electrical and heat conductors Malleable (can be bent into shape) Ductile (can be stretched into wires) Have high melting and boiling points Soft Sonorous (ring when hit) CI METALS & THER USES NOTES BY MISS CHOHAN Electrolysis is the method used to extract aluminium from aluminium oxide As aluminium is a reactive metal, aluminium oxide is very stable, a more powerful method is needed to break the bonds Electrolysis is the decomposition of a compound using electricity. Electrodes carry the current into and out of the molten compound, they are conducting rods. One is positive and the other is negative. Anode = positive electrode Cathode = negative electrode Electrolyte is a solution containing ions. Must be dissolved or molten to allow ions to move and carry charge Aluminium Extraction (Separating aluminium oxide ore to create aluminium) Ore = Aluminium oxide (Al2O3) Electrolyte = molten aluminium oxide (950˚C) Electrodes = Carbon Both electrodes are placed in molten aluminium oxide (electrolyte). This contains ions of aluminium (+ charge) and oxygen (- charge). These are able to move when molten and therefore allow conduction of electricity. The anode is made of carbon CI METALS & THER USES NOTES BY MISS CHOHAN Aluminium ions are attracted to the negative electrode (cathode) Oxygen ions are attracted to the positive electrode (anode) The oxygen formed at the anode reacts with the carbon anode to form CO2 gas. So the carbon anode needs replacing regularly. Aluminium has many uses due to its physical properties Factories are located near the coast as they need to import the aluminium ore from abroad. To increase the lifetime of metal ores such as aluminium oxide and iron oxide it is necessary to recycle metals. Recycling aluminium uses only about 5% of the energy needed to extract it from bauxite and saves waste. Less electrical consumption means less greenhouse gas (CO2) emissions. The environment is spoilt by quarrying. Odd Case Of Aluminium Aluminium is a reactive metal since it appears towards the top of the reactivity series BUT it appears unreactive since it forms a protective layer of Aluminium oxide (Al2O3) coating when it react with oxygen gas in the air: Protective Al2O3 coating Al CI METALS & THER USES NOTES BY MISS CHOHAN High grade copper ores are rich in copper (can be up to 95%) Low grade copper ores contain a very small amount of copper (~2%) High grade ores are running out So scientists are now using low grade ores to extract copper The method used to extract copper from high grade ores is different to that used from low grade ores since using traditional methods to extract copper from low grade ores would not be economically viable. There are three main high grade ores from which copper can be extracted: 1. Copper II oxide 2. Copper II carbonate (malachite) – CuCO3 3. Copper I sulphide – Cu2S 1. Extraction From Copper II oxide - Carbon is used as a reducing agent i.e. 2CuO + C 2Cu + CO2 - This reaction works since carbon is more reactive than copper so displaces it. 2. Extraction From Copper II carbonate - The copper II carbonate is first thermally decomposed as follows: CuCO3(s) CuO(s) + CO2(g) - The copper II oxide is leached by reacting it with sulphuric acid to form copper sulphate solution: CuO + H2SO4 CuSO4 + H2O - Scrap iron is then added to the blue copper II sulphate solution (CuSO4) to extract copper metal by displacement: CuSO4 + Fe Cu + FeSO4 This is a good way to use up any scrap iron which would otherwise end up in landfill CI METALS & THER USES NOTES BY MISS CHOHAN 3. Extraction From Copper I sulphide - Copper I sulphide is roasted in a furnace to form copper Cu2S + O2 2Cu + SO2 The sulphur dioxide gas formed (SO2) causes acid rain! NOTE: Chimneys of factories are fitted with scrubbers which neutralise the SO2 gas formed. Scrubbers are generally bases such as CaO which neutralise thee acidic gas SO2. Copper is extracted from low grade ores using two processes: 1. Phytomining 2. Bioleaching PHYTOMINING Some plants (like brassica) can absorb copper from low grade ores(rocks) or from soil which is rich in copper compounds The plant feed off low grade ores or from soil which is rich in copper The plant is then burned to form ash which is rich in copper compounds The ash is leached as dilute sulphuric acid is added to it This produces copper II sulphate solution (CuSO4) Again scrap iron is added to the copper II sulphate to extract copper metal i.e. Copper II sulphate + Iron Copper + Iron II sulphate CuSO4 + Fe Cu + FeSO4 BIOLEACHING In bioleaching bacteria feed off low grade ores or soil rich in copper The bacteria is then burned to produce ash which is rich in copper The ash is leached as sulphuric acid is added to it This produces copper II sulphate solution and again scrap iron is added to this solution to produce copper metal. NOTE: Leaching is a reaction with a solid to make a solution CI METALS & THER USES NOTES BY MISS CHOHAN Copper is a good conductor of electricity, and is used extensively to make electrical wiring and components. The extraction of copper from copper ore is done by reduction with carbon. However, the copper produced is not pure enough for use as a conductor, so it is purified using electrolysis. In this process, the positive electrode (the anode) is made of the impure copper which is to be purified. The negative electrode (the cathode) is a bar of pure copper. The two electrodes are placed in a solution of copper(II) sulfate. Copper ions leave the anode and are attracted to the cathode, where they are deposited as copper atoms. The pure copper cathode increases greatly in size, while the anode dwindles away. The impurities left behind at the anode form a sludge beneath it. Anode sludge containing impurities CI METALS & THER USES NOTES BY MISS CHOHAN ADVANTAGES Fast (no need to cultivate plants) Produces lots of copper (~80-90%) from the ore Uses scrap iron which would otherwise end up in landfill which is filling up Can produce pure copper DISADVANTAGES Uses up limited high grade ores which are running out Uses lots of energy (i.e. in roasting, thermal decomposition, electrolysis etc..) Burns fossil fuels ∴ producing CO2 which contributes to global warming Produces SO2 gas which contributes to acid rain Purification of copper using electrolysis would produce cost a lot of money ADVANTAGE Uses a lot less energy Less CO2 emissions ∴ less contributes to global warming Conserves high grade ores Cheaper Again scrap iron is used which would otherwise end up in landfill Copper has many uses due to its physical properties DISADVANTAGES Uses land to cultivate plants which destroys habitats Only produces a small amount of copper The process is very slow since plants needs time to grow CI METALS & THER USES NOTES BY MISS CHOHAN Is shiny Strong USES Very resistant to corrosion Has low density Has a high melting and boiling point To make aircraft bodies Make racing bikes To make parts for jet engines Make hip replacements and other limbs Titanium The process to extract Titanium from its ore Titanium IV oxide is a batch process ∴ involves many steps to extract the metal. This makes the process very slow The process of extracting metals is expensive due to energy costs (i.e. heating and electricity) A further purification process is needed (distillation) to purify the titanium metal which uses more energy and ∴ costs more The extraction of Titanium is environmentally unfriendly due to fossil fuels burning giving out CO2 emissions which is responsible for global warming It is important to recycle metals since: It saves energy needed from fossil fuels Conserves fossil fuels – fossil fuels are finite sources and are running out Stops contribution to acid rain; global warming and global dimming – all of which happens when fossil fuels burns Recycling only uses a small amount of energy compared to the energy needed to mine new ores and extract metals Saves money Conserves ores – metals ores are finite sources ∴ will run out one day ∴ recycling conserves metal ores It stops metals ending up in Waste metals can end up in landfill sites which are already filling up fast. Recycling prevents this from happening especially as out landfill sites are almost full. Reduces the need to mine CI METALS & THER USES NOTES BY MISS CHOHAN RECYCLING FOR AND AGAINST FOR RECYCLING Less metals are dumped in landfill (as landfill is running out) Metal reserves last longer i.e. ore does not run out quicker Energy for extraction of metal is saved Less mining/quarrying needed Less greenhouse gasses produced ∴ less contributes to global warming Less acid rain produced Less global dimming Saves money AGAINST RECYCLING Collection problems Transport problems Difficult to separate different metals from appliances DISADVANTAGES ADVANTAGES Provides jobs Brings money into the area Landscape looks ugly Noise pollution Better transport systems More business into area More schools, hospitals built into the Dust pollution Destroys habitats CO2 forms which contributes to global warming Leaves heaps of waste rock behind Water in the area can become affected by mining (can become more acidic area STEEL Is the most commonly used metal alloy and it is used to construct: Skyscrapers Suspension bridges Concrete bridges when reinforced with steel rods DISADVANTAGE ADVANTAGES Strong Hard High tensile strength Iron and steel can rust This therefore weakens the structure Structures can collapse Money needed to paint or grease the steel regularly to stop it from rusting CI METALS & THER USES NOTES BY MISS CHOHAN Metals are more expensive than concrete This smart material is a mixture of metals (alloy) that retains its original shape when heated A mixture of nickel and titanium make up the alloy called NiTi or nitinol. This metal can be bent into any shape at low temperature, but when heated it can remember its original shape so it bends back very quickly. It can be used as a coffeepot thermostat. Stents are metal structures that can be inserted in veins to prevent them from sticking together. The stents are cooled to below 37C so they change shape and become thinner, when inserted into the vein it warms up to body temperature and changes shape to open the vein. This alloy can also be used in super elastic spectacle frames. These retain their original shape after bending them. CI METALS & THER USES NOTES BY MISS CHOHAN CI METALS & THER USES NOTES BY MISS CHOHAN