RPI EcoEd Environmental Engineering Research Group Tamarac’s Wastewater Treatment Plant A History and Photo Essay Kora Fortun, Alyssa Franz, Sarah Gibbs, and Maxwell Schneider 2014 Tamarac’s Wastewater Treatment Plant: A History and Photo Essay Project Supervisors Kelley Fischbach, Dr. Kim Fortun, Mr. Neil Haley, Mrs. Amy Steele RPI EcoEd Environmental Engineering Research Group Research Team Kora Fortun, Alyssa Franz, Sarah Gibbs, Maxwell Schneider April 26, 2014 Executive Summary (Someone please add a few paragraphs of an overview of this paper and our discoveries) Table of Contents I. II. III. IV. Introduction ….. History of the Plant …. Inputs to the System …. Wastewater Career Profile: Maintenance Worker What they do: A maintenance worker’s job is to tend to the variety of parts in the wastewater treatment process, and to fix broken parts in the system. Requirements/ degree details: A maintenance worker often needs a high school diploma and sometimes additional training. I. Introduction (Overview of history, steps in plant, why important to study this, etc.) II. History of the Plant Wastewater Career Profile: Water Conservation Specialist What they do: A water conservation specialist helps to negotiate terms for land usage. For instance, they would have been involved when Tamarac made a two-acre swap to perform wastewater treatment duties. They also establish plans for managing and protecting resources. In a wastewater treatment plant, they would help keep the stream water clean and unaffected by the plant. In 1996, the Brittonkill Central School District (BCSD) wished to redo their baseball and soccer fields. This remodeling would affect a wetland boundary. At that time, the Department of Environmental Conservation (DEC) said that the effluent from the Tamarac leach fields was entering the creek in a way that violated environmental regulations. To make up for this non-compliance, a two-acre trade was made between Tamarac and the DEC, and a wastewater treatment facility was planned for the Tamarac school grounds. By 2001, the wastewater treatment facility opened for operation. The DEC created a list Requirements/ degree details: A water of materials not allowed to enter the system. conservation specialist requires a B.A. in This list included everything from chemicals environmental conservation. used by the science teachers at Tamarac, to floor stripping materials and other essential cleaning chemicals used by the school. Feeling that it was impossible to follow all of these Wastewater Career Profile: Hydrologist guidelines, the school went to court. The jury ruled that the list was unrealistic, and the list What they do: Hydrologists study the flow of appropriately modified. The next set of problems came throughout 2002-2004. As the school decided to update its art rooms, they also decided to add a dark room for photography development. Soon afterward, the plant again faced issues in functioning properly. The chemicals used in the dark room were listed as a possible reason as to why the wastewater treatment facility was not functioning properly, so the water through Earth’s crust and how it impacts water tables and groundwater. Their research helps planners decide where to pump water to and from. They also make sure that groundwater is not affected by certain activities. Requirements/ degree details: A hydrologist generally needs a master’s degree in natural sciences. Some states require a license to perform certain tasks. dark room was abandoned in order to ensure the wastewater plant would function. Wastewater Career Profile: Attorney What they do: An attorney gives advice from a legal standpoint. They would help defend their client, or help the client press charges. In a wastewater treatment plant, it is easy to blame the school when things go wrong. For example, when a company sued the school for putting toxic chemicals down the drainage pipes, an attorney helped to defend their case. Simultaneously, the DEC blamed the school for non-compliance with government regulations for water quality. Tamarac sued Aquapoint, the system manufacturer, for breaching their contract with the school. Aquapoint claimed that the school was sending too much water to the facility, exceeding the permitted limit. Aquapoint searched the school for harmful chemicals Requirements/ degree details: An attorney that could have been killing the microbes, must have a law degree (Ph. D.) and typically particularly cleaning substances, but could must pass their state’s written bar exam. not deduce a source that could cause the system to malfunction. Ultimately, further changes were made in order to comply with DEC regulations. For instance, the school had previously operated on two Bioclere tanks, which were now replaced with a single larger tank to optimize the system’s efficiency. In addition to trying to please their client (Tamarac), Aquapoint was also highly motivated to prove that their system would work, as they were seeking certification in New York State. Wastewater Career Profile: Building & Grounds Manager What they do: The building and grounds manager works closely with the wastewater treatment system. He or she is in charge of making sure the work site is safe, ordering new parts and keeping track of spec books. This person’s job is always changes based on problems that arise with the plant. These changes kept the system running for the next several years. However, in 2011, the Bioclere tanks were removed. These tanks only remove 70% of the ammonia; the requirement is that 85% be removed. To fix this issue, the Bioclere tanks were removed from the process (but remain in the facility for backup purposes) and a slurry system was installed. Currently the system runs with little noncompliance. However, even now there are unexpected complications with the system that the team must work to solve. In the past year, the plant Requirements/ degree details: A operators noticed a decrease in the time that their building and grounds manager sand filter was lasting – 2 replacements in one year, typically needs a high school degree which was double the expected rate. After looking and on-the-job training. into this problem more, the team realized that there had been an issue of crayfish being sucked into the system from the creek. Now, a crayfish filter has been ordered from Granger, which will be installed at the bottom of the tank. This is expected to keep the crayfish out of the system and restore efficiency to the sand filter. III. Inputs to the System (From our first handout, and also from “facts” from Neil – like the 7 gallons/person/day) Wastewater Career Profile: Mechanical Engineer What they do: A mechanical engineer is in charge of maintenance, design, layout, and performance of machines and equipment. Requirements/ degree details: Mechanical engineers must have a high school diploma or equivalent. Then, they must get a degree from a college technical program. In a wastewater treatment plant, they may need a wastewater treatment plant operations certificate, and sometimes a commercial driver’s license. IV. Process of Tamarac’s WWTP FIRST, a few sentences to introduce the process… Primary Equalization Tank The equalization tank collects & stores waste water, so it can be pumped at a constant rate into the system. Two functions are to consolidate waste and equalize waste. The equalization tank is useful, and can be seen in conjunction with the rest of the wastewater treatment system in the image above (red circle). The next three steps in the wastewater treatment system (the aeration tank, the RAS pump station, and the clarifier) work very closely together, and can be seen in the schematic below: Aeration Tank An aeration tank is where the liquid is held to increase air used in waste water treatment. Higher levels of oxygen speed up the rate at which the water is cleaned. There are two methods, forcing air through liquid or forcing liquid through air. There are two different types of tanks because there are two different methods. When the air is forced through the water the tank is shallow and wide and when the water is forced through the air the tank is very tall. In the water through aeration tank there is a more complex sprayer that breaks the liquid into streams and mist. RAS Pump Station Return Activated Sludge (RAS) lifts off the floor with collection pipes. By opening a discharge orifice below the water surface level, the sludge is transported through each pipe. Openings are changed to make the RAS box always “flooded” (Marine Park Water Reclamation Facility). RAS is continuously pumped into the secondary biological treatment tank as part of the treatment process (Xylem, 2014). Clarifier This is one of the most popular and proven processes used to treat contaminants. Some systems settle solids using gravity, others use flotation methods to float solids and skim them away (Evoqua Water Technologies, LLC, 2014). In a “Circular Peripheral Flow Wastewater Clarifier,” water enters at the periphery. With a baffle skirt, water flow is evenly distributed for maximum settling of solids. Water exits through a center weir trough. A spinning scraper sweeps the bottom of the tank to densen the settled solids (Pollution Control Systems, Inc., 2014). This scraper can be seen in the image to the left, as well as the drawing above. Multi-Compartment Tank After the wastewater is treated in the clarifier, it heads to the multi-compartment tank, typically an underground storage tank that can contain several different substances. This tank can be seen in the photos to the right. After the aforementioned treatment methods, the following purification methods are employed. These two steps (sand filtration and ultraviolet disinfection) occur inside of the garage behind the elementary school. Sand Filters The sand filter is one of the final steps in the wastewater treatment process. Sand traps residual material, and provides a physical matrix for the bacterial decomposition of nitrogenous material. This step helps get rid of ammonia. One disadvantage to a sand filter is that they can become clogged, and will need to be backwashed. UV Disinfection The ultraviolet (UV) filter is used during the disinfection process. The UV filter is used instead of chlorine, since chlorine is off limits for anything being going into a creek. Since there are no chemicals used in treatment, there is not effect on any organisms who consume the water. The UV filter basically kills anything in the water that is still alive. Focused at short distance, the UV rays destroy the nucleic acids in the microorganisms, rendering their reproductive processes useless. One disadvantage to UV filtration is the need for bulb replacement. UV filtration is becoming a common form of filtration worldwide and is an important part of the Tamarac Wastewater Treatment Plant. Post-Aeration Tank Finally, the post-aeration tank is used to increase the oxygen level in the water. This practice is commonly used to promote the growth of microbes that will make wastewater treatment more effective. V. Outputs of the System (What comes out? How is it dealt with? Implications? Could anything be done better?) VI. Conclusions (What you’ve learned, summary, etc.) VII. References Evoqua Water Technologies, LLC. (2014). Circular Clarifiers for Wastewater Treatment. Retrieved from Evoqua Water Technologies: http://www.water.siemens.com/en/products/separation_clarification/circular_clar ifiers/Pages/default.aspx Marine Park Water Reclamation Facility. (n.d.). Section 55 - RAS/WAS Pump Station. Retrieved from MARINE PARK WATER RECLAMATION FACILITY - Operations and Maintenance Manual: http://pacifier.com/~munch/websample/55RASWASPumpStation.htm Pollution Control Systems, Inc. (2014). Circular Mechanical Clarifiers for Wastewater Treatment. Retrieved from Pollution Control Systems: http://www.pollutioncontrolsystem.com/Page.aspx/76/Circular-MechanicalClarifiers.html Xylem. (2014). Secondary Sludge Pump (RAS/WAS). Retrieved from FLYGT: http://www.flygt.com/en-us/Pumping/Applications/Sludge/Pages/RAS-WAS.aspx About the Research Team Kora Fortun Alyssa Franz Sarah Gibbs Maxwell Schneider (Include grade, school, and your interests; why you found this work interesting, one thing you would like to learn if this research were to continue…) Kelley Fischbach is a senior Environmental Engineering student at Rensselaer Polytechnic Institute. She has extensive classroom experience with this topic, as well as a prior internship at a wastewater treatment plant in Massachusetts. Kelley has been involved with various EcoEd programs at RPI for the past two years and was eager to lead a group in investigating the wastewater treatment plant at Tamarac. This research helped her to further understand all of the complexities in the system, the importance of wastewater treatment, and – perhaps most surprisingly – the difficulties in creating a cohesive and accurate timeline for such a large system.