09/30/15 DESIGN NO. _____ SECTION 15415 DRAINAGE PART 1 - GENERAL 1.01 DESCRIPTION OF WORK A. 1.02 1.03 CODES AND STANDARDS A. Comply with applicable portions of the Building Code of the City of New York and with the latest standards and rules of the Department of Environmental Protection, Bureau of Sewers and Division of Drainage Basin Management. B. Where requirements for products, materials, systems, equipment, methods and other portion of the work specified herein exceed minimum requirements of regulatory agencies having jurisdiction over the construction work, contractor shall comply with such requirements specified herein, unless specifically approved otherwise by the Authority. SUBMITTALS A. B. NYCSCA Extent of Drainage Work is indicated on the Drawings and by the requirements of this Section. Coordinate with Section 15410 for piping and Division 7 for flashing work. Submit shop drawings for the following: 1. Floor Drains 2. Roof Drains 3. Grease Interceptors 4. Acid Neutralizing System 5. Flashing Sleeves 6. Trap Primer Valve The Contractor shall submit shop drawing for and obtain approval of each type of drain with location to be installed before delivery and installation. The shop drawings shall be marked as to type and shall include all dimensions, free area, and features as to meet the specifications. DRAINAGE 15415 - 1 09/30/15 DESIGN NO. _____ C. Certifications: Submit an affidavit stating that the flashing and sealing work at drains and vent stacks is acceptable and in conformance to the New York City Building Code. (RS 16, P110.10 or NYCCC – PC 1105.3) D. Maintenance materials E. Manuals: Operation & maintenance manuals for the grease interceptors and the acid neutralizing system. Include in the maintenance manuals of the acid neutralization system, logs detailing chips replacement. 1.04 EXTRA MATERIALS A. The Contractor shall furnish the School Custodian or a Representative of the Authority with spanner type tools that may be used for removal of clean-out covers, strainers and grates. Two (2) such tools shall be provided for each different type drain and clean-out covers. Tools shall match products installed and shall be packaged with protective covering for storage and identified with labels describing contents. PART 2 - PRODUCTS 2.01 PIPING A. 2.02 FACE PLATES A. 2.03 Face plates for fresh air inlets shall be nickel bronze and shall be Jay R. Smith Fig. 9005, Zurn Z1471-ZANB, Josam 88950, MIFAB MI-GRILL, Watts Drainage Products MS-8000 or Wade 3880P. FLOOR DRAINS A. NYCSCA Piping, fittings and piping joints shall be as specified in Section 15410. Drains shall be heavy cast iron with double drainage flange and weepholes. Type and size shall be as indicated on Drawings. Unless otherwise specified, drains shall be furnished with polished bronze tops and polished brass or bronze strainers or grates that are secured to the body with vandal proof spanner type stainless steel screws or with an alternate type of vandal proof stainless steel screws approved by the Authority. Removable sediment bucket shall be cast iron heavy duty one piece construction, as specified DRAINAGE 15415 - 2 09/30/15 DESIGN NO. _____ hereinafter. Acid drains shall be cast ferro-silicon iron and of the composition specified for silicon iron. 1. Gasket-joint drains and no-hub joint coupling drains shall not be used in drainage system. 2. All external floor drains located in walking surfaces, pedestrian traffic or along accessible routes shall comply with the American Disabilities Act (ADA). In order to comply with the American Disabilities Act (ADA), the grate opening shall no grater than 1/2” in one direction. If the grate openings are elongated, then the openings must be oriented so that long dimension is perpendicular to the dominant direction of travel. 6 B. Types (J, K, L, M, N, O, P, S) drains shall conform to the provisions as set forth in Par. A except they shall all be cast iron lacquer finish, no polish brass tops required, except when used in finished areas. C. The various manufacturers figure numbers referred to are for the purpose of type only. All manufacturers shall conform to the provisions as set forth in Par. A and the specifications as listed hereinafter. D. Flashing material is as described in Division 7 and dependant on the type of waterproofing material. E. Drain Types 9 NYCSCA 1. Type A: (Toilet Room/Shower stall drains) shall be cast iron, two-piece body with double drainage flange and seepage openings, bottom outlet caulk connection, flashing clamp device, and 6" round adjustable strainer of polished brass or bronze. Individual shower compartments shall use a 6" round adjustable strainer of polished nickel bronze. Toilet Room Drains: Smith Fig. 2010A-PB-U, Zurn ZB415B-103-VP, Josam 30000-6A-2-VP-X, Wade 1100STD, MIFAB F1100C(6)-1-6 or Watts Drainage Products FD100-A-6. Shower Stall Drains: Smith Fig. 2010A-NB-U Zurn ZN415B-103-VP, Josam 30000-6A-VP-X, Wade 1100STD, MIFAB F1100C(6)-1-6 or Watts Drainage Products FD100-A-6. 2. Type B: (Kitchen Floor Drain/Indirect Waste Clear Water; kitchen floor drain used under mobile counter at server area for condensate waste water DRAINAGE 15415 - 3 09/30/15 DESIGN NO. _____ disposal) shall be Smith Fig. 2360-NB-12-ARC (I&O), Josam 32200-81-1-27-79-X, Zurn ZN526-C-76-AR, MIFAB F1340-TFB-1-11-C-150, Wade 1240TD-1-15-64 or Watts Drainage Products FD340-SET-1-5-150. Drain shall be cast-iron with acid resistant coated interior and exterior, bottom outlet, flashing collar, adjustable nickel bronze top and 1/2 bar grate with sediment bucket. 8 NYCSCA 3. Type C: (Kitchen Floor Drain;) shall be Smith Fig. 2360-NB-ARC (I&O), Josam 32200-AE-81-1-79-X, Zurn Z526-C-77-AR, MIFAB F1340-TFB-1-11-C, Wade 1240TD1-64 or Watts Drainage Products FD340-SET-5-1. Drain shall be cast-iron with acid resistant coated interior and exterior, bottom outlet, flashing collar, adjustable nickel bronze top and full bar grate with sediment bucket. 4. Type D: (Kitchen Funnel Receptor/Indirect Waste Clear Water) shall be cast iron with double drainage flange and seepage openings, bottom outlet connection and 7" diameter adjustable strainer with sediment bucket of high polished brass or bronze. Drain shall be Smith Fig. 3510-F37, Zurn Z415-104, Josam 30000-7E1-2-80-X, Wade 1100-ER7-27, MIFAB F1100C-ER7-1-5 or Watts Drainage Products FD100ER7-1-5. 5. Type E: NOT USED 6. Type F: (Acid Drain) shall be silicon iron with flashing ring, double drainage, bottom outlet and shall be Duriron Plate No.5501-ACF. 7. Type G: (Membrane Waterproof Floor) shall be cast iron with bottom outlet connection, double drainage flange with drainage openings, removable cast iron sediment bucket with perimeter drainage slots, loose set polished bronze grate so designed that grate cannot be set unless bucket is in position. a. Drains without trap primer: Smith Fig. 2220, Zurn Z554-75-VP, Josam 32100-81-2-17-X, Wade 1310-TD, MIFAB F1320-TFB-1 or Watts Drainage Products FD320-Y-SET-5-1. b. Drains with trap primer: Drains with trap primer: Smith Fig. 2220-P050, Zurn Z554-75-VPP, Josam 32100-81-2-17-X-50, Wade 1310-TD, DRAINAGE 15415 - 4 09/30/15 DESIGN NO. _____ MIFAB F1320-TFB-1-7 or Watts Drainage Products FD320-Y-SET-5-1-7. 8. 8 9. 8 10. Type H: (Adjustable Type) shall be cast iron with bottom outlet connection, double drainage flange and drainage openings, adjustable collar with rolled thread of alignment tract and locking screws, removable sediment bucket and polished bronze grate so designed that grate cannot be set unless bucket is in position. a. Drains without trap primer: Smith Fig. 2350, Zurn ZB520-82-VP-Y, Josam 32100-AE-17-20-81-X, Wade 1340-TD, MIFAB F1320-TFB-1 or Watts Drainage Products FD320-SET-5-1. b. Drains with trap primer: Smith Fig. 2350-P050, Zurn ZB520-82-VP-Y-P, Josam 32100-AE-81-VP-20X-50, Wade 1340-TD, MIFAB F1320-TFB-1-7 or Watts Drainage Products FD320-SET-5-1-7. Type J: (Mechanical Spaces, Meter Rooms, and boiler room above basement or cellar – i.e. not on grade) shall be cast iron, triple drainage, bottom outlet caulk connection, medium duty round grate and slotted sediment bucket with 3/8" or 1/4" bottom drainage openings, so designed that grate cannot be set unless bucket is in position. a. Drains without trap primer: Smith Fig. 2230, Zurn Z540-VP, Wade 1210-TD, Josam 32220-81-XVP, MIFAB F1340-TFB-4 or Watts Drainage Products FD 340-Y-SET. b. Drains with trap primer: Smith Fig. 2230P050, Zurn Z540-Z-VP-P, Wade 1210-TD, Josam 32200-81-VP-X-50, MIFAB F1340-TFB-4-7 or Watts Drainage Products FD 340-Y-SET-7. Type K: (Mechanical Spaces, Meter Rooms, and boiler room above basement or cellar – i.e. not on grade) shall be cast iron, triple drainage side outlet caulk connection, medium duty round grate and slotted sediment bucket with 3/8" or 1/4" bottom drainage openings, so designed that grate cannot be set unless bucket is in position. a. NYCSCA Drains without trap primer: Smith Fig. 2235, Zurn Z540-83, Josam 32220-81-17-66-X (side DRAINAGE 15415 - 5 09/30/15 DESIGN NO. _____ outlet), Wade 1230-TD, MIFAB F1340-TFB-4-90 or Watts Drainage Products FD340Y-SET-SO. 8 NYCSCA b. Drains with trap primer: Smith Fig. 2235-P050, Zurn Z540-83-P, Josam 32200-81-50-VP-66-X(side outlet), Wade 1230-TD, MIFAB F1340-TFB-4-90-7 or Watts Drainage Products FD340Y-SET-SO-7. 11. Type L: (Exterior Areas, Parking Areas, Playgrounds) shall be cast iron drainage with double drainage flange and seepage openings, bottom outlet caulk connection, heavy duty round grate and slotted sediment bucket with auxiliary drainage rim and 3/8” or 1/4" bottom seepage openings, so designed that grate cannot be set unless bucket is in position. Drain shall be furnished with vandal proof locking device consisting of angle latches, 3/8" x 7/8" minimum stainless steel locking bar drilled and tapped to receive 3/8" stainless steel screw with spanner type stainless steel cap set flush with top of grate. Under side of grate shall be provided with recess to receive a boss cast into sediment bucket or other locking device to prevent grate from turning in bucket. Drains shall be Smith Fig. 2253-U-2, Zurn Z543-81-VP, Josam 34720Q503-X, Wade 1710-A-NY, MIFAB F1370C-Y-5-6 or Watts Drainage Products FD360-Y-SET-5-6. 12. Type M: (Exterior Areas, Parking Areas, Playgrounds) shall be cast iron triple drainage with double drainage flange and seepage openings, side outlet caulk connection, heavy duty grate and slotted sediment bucket with auxiliary drainage rim and 3/8” or 1/4" bottom seepage openings, so designed that grate cannot be set unless bucket is in position. Drain shall be furnished with vandal proof locking device consisting of angle latches, 3/8" x 7/8" minimum stainless steel locking bar drilled and tapped to receive 3/8" stainless steel screw with spanner type stainless steel cap set flush with top of grate. Under side of grate shall be provided with recess to receive a boll cast into sediment bucket or other locking device to prevent grate from turning in bucket. Drains shall be Smith Fig. 2255-U-2, Zurn Z543-82, Josam 34720Q503-66-X (side outlet), Wade 1710-MS-NY, MIFAB F1360C-Y-5-90-6 or Watts Drainage Products FD360-YSET-5-6-SO. DRAINAGE 15415 - 6 09/30/15 10 NYCSCA DESIGN NO. _____ 13. Type N: (Exterior Areas Walks, areaways etc.) shall be cast iron, double drainage, bottom outlet caulk connection, heavy duty tractor grate and slotted sediment bucket with 3/8” or 1/4" bottom seepage openings, so designed that grate cannot be set unless bucket is in position. Each drain shall be furnished with a vandal proof locking device as described for "Type L" drain. Drain shall be Smith Fig. 2233-U-2, Zurn Z541-96-VP, Josam 32200-SDQ503-81-X, Wade 1210-TD-NY, MIFAB F1340-TFB-4-6 or Watts Drainage Products FD340-Y-SET-6. 14. Type O: ((Exterior Areas Walks, areaways etc.) shall be cast iron, double drainage, side outlet caulk connection, heavy duty tractor grate and slotted sediment bucket with 3/8” or 1/4" bottom seepage openings, so designed that grate cannot be set unless bucket is in position. Each drain shall be furnished with a vandal proof locking device as described for "Type L" drain. Drain shall be Smith Fig. 2238-U-2, Zurn Z541-97, Josam 36210-Q503-8166-X (side outlet), Wade 1230-TD-NY, MIFAB F1340-Y5-90 or Watts Drainage Products FD340-Y-SET-SO-6. 15. Type P: (Ramp drain, small trench drain) shall be galvanized cast iron body and flange, bottom outlet caulk connection with dome strainer with end plates and gasket. Grates to be installed with vandal proof screws. Length of drain shall be as shown on Drawings. Drain shall be Smith Fig. 2885-F-G-C-UDBS, Josam 76000-20-30-40-X, Zurn Z664-C-G-VP, MIFAB T1320-FL-6-C-13, Wade 2950-26-39 or Watts Drainage Products TD940-FC-6-21. 16. Type “Q”: (Deep Sump Promenade Deck Drain): Drain in Promenade Deck shall be Jay R. Smith Figure Number 1446-U-M-PB, Josam 23500-AE-18-51-VP, MIFAB R1200-PR15-1-4-6, Wade 3100-M-AE-1-5, Zurn ZB150EA-DB-VP-DG or approved equal. Drain shall be a 14” deep sump promenade deck drain with ductile iron square grate. The grate shall be heel proof with 1/2” maximum width drainage slots. Drain shall have cast iron body with bottom caulked outlet, vandal proof square pedestrian grate set in square frame with seepage opening, flashing collar, threaded adjustable top. 17. Type R: (Kitchen sanitary drain; indirect drain below kitchen sinks; kitchen floor receptor used under worktable with sinks in server area). Drain DRAINAGE 15415 - 7 09/30/15 DESIGN NO. _____ shall be cast iron 12” square flanged, 10” deep receptor with acid resistant coated interior, nickel bronze rim, aluminum dome bottom strainer, flanged on top less the grate. Drains shall be used in locations that utilize a quarry tile floor. Drain shall be Smith Fig. 3130-11, Josam 49360A-XNB-LG-C, Zurn ZN1902-K-1, MIFAB #FS1740-FL-C-1-22, Wade 9150IC,1,26 or Watts Drainage Products FS750FC-1-22. 18. 2.04 a. Drains without trap primer: Smith Fig. 2515SB-U, Zurn Z730-SP-K-VP-Y, Josam 38040F-81-VP, Wade 1370TD-5-26 (CI sediment bucket), MIFAB F1140C-TFB or Watts Drainage Products FD-230A-5. b. Drains with trap primer: Smith Fig. 2515S-B-UP050, Zurn Z730-K-VP-Y-P, Josam 38040F-81-VP50, Wade 1370TD-5-26 (CI sediment bucket), MIFAB F1140C-9-TFB-7 or Watts Drainage Products FD-230-A-5. FLASHING SLEEVES (CAULKING TYPE ROOFING) A. NYCSCA Type S: (Boiler Room in basement/cellar – i.e. on grade, other locations where limited space to pitch pipe): Combination Floor/Clean-out with integral trap shall be cast iron with anchor flange, cast iron grate and sediment bucket so designed that the grate cannot be set unless bucket is in position. Integral deep seal trap; cast iron floor level cleanout with bronze plug; side outlet caulk connection. Flashing sleeves: vent stack flashing sleeve cast iron body, inside caulk type fabricated to accommodate roof system flashing shall be one of the following: 1. Jay R. Smith Fig. 1740 2. Zurn Z196 3. Josam 26450 4. MIFAB MI-910 5. Wade 3670-C DRAINAGE 15415 - 8 09/30/15 2.05 VANDAL PROOF HOODED VENT CAPS A. 2.06 1. Jay R. Smith Fig. 1748 2. Zurn Z193 3. Josam 26700 4. MIFAB R1930 5. Watts Drainage Products RD-680-VC 6. Wade 3690 Test tees shall be as specified in Section 15410. GREASE INTERCEPTORS A. Interceptors shall allow for removal of fats, oil or grease likely to be contained in waste discharge from pot sinks, pre-rinse sinks, scraper sinks, scullery sinks etc. Grease interceptors shall be manufactured with acid resistant coating inside and epoxy coating outside or fully fabricated with acid resistant materials. A flow control device shall be provided and shall be secured at the inlet of the interceptor. The interceptor shall be designed and tested in accordance with PDI G101, ASME A112.14.3or ASME A112.14.4. B. Interceptors used for semi-recessed in floor or to be set on floor shall be Smith 8000-Series; Zurn Z1170 Series, Josam 60100A-31, MIFAB MI-G, Watts Drainage Products WD/GI-K or Rockford Separators or Schier Great Basin. Unit shall be placed in an area away from any traffic. C. Interceptors recessed in the floor or installed below the floor and supported from the ceiling below shall be furnished with integral extension of required height so as to make cover flush with finish floor. Extension should not be used as a means of supporting the assembly. Provide suitable support hangers. Interceptors occurring in membrane waterproof floors shall be furnished with flashing flange and clamping device at proper location so as to make a water tight connection and shall be Smith 5 NYCSCA Vandal Proof Hooded Vent Cap: cast iron body with dome cap and vandal-proof securing device shall be one of the following: TEST TEES A. 2.07 DESIGN NO. _____ DRAINAGE 15415 - 9 09/30/15 DESIGN NO. _____ NYBE 8200, Zurn Z1170-E Series, MIFAB MI-G-C, Watts Drainage Products WD-E/GI-K-E or approved model manufactured by Rockford Sanitary System Inc. or Schier Great Basin. 2.08 D. The Contractor shall submit shop drawings of the type required for each job before installation. Shop drawings shall include all dimensions and features as listed herein. Interceptors shall carry a Materials & Equipment Acceptance Approval Number. E. Capacity in gallons per minute and pounds of grease shall be as indicated on Drawings. BACKWATER VALVES A. 2.09 NYCSCA Backwater valves on sanitary drainage lines below floors of basements or cellars shall be open seat backwater valves having cast iron valve housing with hub and spigot connection, threaded brass cleanout access cover, brass top swing revolving disc and brass seat (disc suspended on double fulcrum bearings) equal in all respects to Smith Fig. 7022, Josam 67500-10, Zurn Z1095-77, MIFAB BV1200 or Watts Drainage Products BV200. When buried below floor or grade, backwater valves shall be provided with extension piece so that cleanout will be flush with finished floor. When valves are located more than 1'- 0" below floor or grade, a valve pit with cover shall be provided as indicated on the Drawings. INDIVIDUAL ACID NEUTRALIZING SUMP A. Sumps shall be as manufactured by Town & Country or Orion Fittings, Inc. and shall be of the size and model indicated on the Drawings. Each sump shall be furnished with an initial charge of marble or limestone chips to a depth of invert of outlet pipe. B. Sump shall be constructed of molded seamless High Density Polyethylene (HDPE) conforming to ASTM Specification D1248. Sump shall be Town and Country Plastic Inc. Model No. NT-5 or Orion Fittings, Inc. Style 5 with 5 gallon capacity. Unit shall have top inlet, dip tube on the side outlet pipe. Top shall be complete with gasketed, bolt down cover with easy access to the marble or limestone chips under the sink as shown on the Drawings Details. Provide with stainless steel hardware and neoprene gasket material. DRAINAGE 15415 - 10 09/30/15 C. 2.10 DESIGN NO. _____ Instruction and Demonstration 1. Contractor shall install components in accordance recommendations. equipment and manufacturer's 2. Upon completion of the installation, the Contractor shall provide the services of an authorized manufacturer's representative to check installation of equipment, place equipment into operation, and demonstrate fully the operation and care of all equipment to designated school personnel (custodial staff). 3. The instruction period shall be equivalent to at least one (1) 8-hour working day. 4. The Contractor shall deliver to the Authority seven (7) copies of the instruction folders containing printed or mimeographed materials covering all equipment pertaining to the proper manner of operation, maintenance and repair of the equipment and appurtenances installed under this contract. 5. These instruction folders shall also contain drawings or pictures of equipment showing parts, their names and numbers, to facilitate the ordering of spare parts. 6. As part of the training of the system, the Contractor shall provide maintenance logs for recording replacement dates of the limestone chips. During training on the acid waste management system, it shall be emphasized that the neutralizing tanks must be re-filled every six (6) months, and the dates for such action be noted in the maintenance logs. Those logs are to be kept by the school, and be made available at all times for inspection by the Department of Environmental Protection, DEP. CENTRALIZED ACID WASTE "pH" NEUTRALIZATION SYSTEM A. General 1. NYCSCA all with The central acid waste pH neutralizing system shall be a complete pH monitoring and alarm system in which acidity is decreased in a neutralizing sump containing limestone fill. DRAINAGE 15415 - 11 09/30/15 B. 2 C. DESIGN NO. _____ 2. The central pH neutralizing system shall maintain the wastewater pH between 5.0 and 9.5. 3. The system installation shall be in full accordance with the New York City Building Code and meet all requirements of the New York City Department of Environmental Protection, Division of Drainage Basin Management, Program Development Section, as modified for the New York City public schools. 4. System shall be complete as shown on Drawings and shall include but not be limited to: limestone tank, sampling tank with pH probe and a central pH monitoring and alarm panel with pH meter and audible and visual alarms. System and components shall be as manufactured/provided by Town and Country Plastics, Inc; Morganville New Jersey; Tel No. (732) - 566-3800 Plastic Engineered Products, Inc, Branchburg, New Jersey; Tel No. (908) - 5346111 or Orion Fittings, Inc. Kansas City, Kansas; Tel No. (913) - 342-1653. Limestone Tank 1. Tank shall be constructed of molded seamless High Density Polyethylene (HDPE) conforming to ASTM Specification D-1248 and shall have necessary hubs for inlet and vent connections and a flanged outlet. Hub inlet and flange outlet shall be the same size. Tank shall be complete with matching HDPE 1/2" thick bolted cover with neoprene gasket and necessary bolts, nuts and washers. Inlet shall have integral elbow and dip tube in order to form a deep seal. 2. Limestone tank shall be of size and capacity as indicated on Drawing and shall be Town and Country Plastic Inc. Model No. NT Series or Orion Fittings, Inc. Style 5 Series with Gamma Top. 3. Connecting piping shall be sized as shown on the Drawings. Sampling Tank with Ph Probe 1. NYCSCA Tank shall be constructed of molded seamless High Density Polyethylene (HDPE) conforming to ASTM Specification D-1248. Tank shall be Town and Country Plastic Inc. Model No. NT-5 Modified (11" diameter x 14" high) or Orion Fittings, Inc. Model DRAINAGE 15415 - 12 09/30/15 DESIGN NO. _____ ORNT-5 with hub for vent connection and same size flanged inlet and hub outlet, and pH probe flanged inlet support assembly in 1/2" thick bolted neoprene gasketed cover. D. NYCSCA 2. Sampling tank shall be flanged directly to the outlet of the limestone tank. Provide an epoxy painted supporting stand for sampling tank. Provide proper gasketing, bolts, nuts and washers for bolting sampling tank to limestone tank, making connection gas and watertight. 3. Connecting piping shall be sized as shown on the Drawings. pH Monitoring and Alarm System 1. General - pH monitoring and alarm system shall include pH probe assembly and wall mounted control panel and shall be Town and Country Plastics, Inc. Model No. K-100A Modified (without pH strip chart recorder) or Orion Fittings, Inc. pH Monitor 2 2. The pH probe assembly is to be installed inside the sampling tank with special pH probe inlet and support assembly in sampling tank cover. System includes immersion type electrode assembles with submersible electrode holders, reference measuring and temperature compensating pH electrodes and junction box relay. pH electrode assembly housing and submersion tube to be made of polypropylene. 3. pH control panel shall be pre-wired, requiring only a single point electric power supply, wall mounted in NEMA 12 epoxy painted steel enclosure containing the following components: fusible disconnect switch, (switch to be turned to off position in order to open panel), Audible/Visual alarms with horn alarm and red alarm lights, audible alarm silencing and push button silencing relay. Visual pH meter (from 0-14) with signal impulse amplifier, high and low pH points and additional alarm contacts. Unit shall include wiring cable for hook-up from junction box relay (on probe assembly) to the pH control panel. 4. System shall include a spare parts kit with calibration equipment for putting electrodes into operation, as well as spare electrodes, grommets, etc. DRAINAGE 15415 - 13 09/30/15 E. DESIGN NO. _____ Limestone Chips Provide the initial fill of limestone chips for all units. Limestone chips shall be of 1"-3" diameter containing at least 90% calcium carbonate. F. Warning and Maintenance Signs 1. Provide two (2) signs stenciled in black letters, 1" high. One sign shall read: "IMPORTANT" BASIN MUST BE INSPECTED FREQUENTLY AND NEUTRALIZING AGENT REPLACED WHEN NECESSARY. FAILURE TO DO SO MAY RESULT IN SERIOUS DAMAGE TO PIPING SYSTEM. The other sign shall read: ALWAYS WEAR EYE PROTECTIVE GEAR, RUBBER GLOVES AND CARBON FILTER MASK WHEN RE-CHARGING THE TANK WITH LIMESTONE / MARBLE CHIPS. 2. G. NYCSCA Mount signs on wall adjacent to limestone chip neutralizing tank. Instruction and Demonstration 1. Contractor shall install components in accordance recommendations. all with equipment and manufacturer's 2. Upon completion of the installation, the Contractor shall provide the services of an authorized manufacturer's representative to check installation of equipment, place equipment into operation, and demonstrate fully the operation and care of all equipment to designated school personnel (custodial staff). 3. The instruction period shall be equivalent to at least one (1) 8-hour working day. 4. The Contractor shall deliver to the Authority seven (7) copies of the instruction folders containing printed or mimeographed materials covering all DRAINAGE 15415 - 14 09/30/15 DESIGN NO. _____ equipment pertaining to the proper manner of operation, maintenance and repair of the equipment and appurtenances installed under this contract. H. 2.11 5. These instruction folders shall also contain drawings or pictures of equipment showing parts, their names and numbers, to facilitate the ordering of spare parts. 6. As part of the training of the system, the Contractor shall provide maintenance logs for recording replacement dates of the limestone chips. During training on the acid waste management system, it shall be emphasized that the neutralizing tanks must be re-filled every six (6) months, and the dates for such action be noted in the maintenance logs. Those logs are to be kept by the school, and be made available at all times for inspection by the Department of Environmental Protection, DEP. Electrical Wire 1. Provide all control panel interconnecting system wiring. and pH probe 2. Electrical sub contractor to provide electric power supply to control panel. ROOF DRAINS A. 3 Type "A": Roof drain shall be Jay R. Smith Fig. 1017-07CID-C-R-U, Zurn ZC100-C-R-85-VP, Josam 21500-IRMA-3-2230-X Wade 3000-DFS-5-52-53-42-IC, Watts Drainage Products RD100-CJ-B-D-K-L-X or MIFAB R1200-JC-6-B-U-M-X and shall be used with Inverted Roof Membrane Assembly (IRMA roof). Drain shall have cast-iron body with bottom caulk outlet, vandal proof cast-iron or ductile-iron dome, upper and lower flashing clamps, gravel stop or guard, perforated stainless steel extension with holes, sump receiver and underdeck clamp. The height of the stainless steel extension shall be equal to thickness of the insulation + 1" and extension shall be secured between upper and lower flashing flanges to drain body by means of inside bolts. 1 B. 3 Type "B": Roof drain shall be Jay R. Smith Fig. 1011-CIDC-R-U, Zurn ZC100-84-C-R-VP, Josam 21500-19-3-22-30-X, Wade 3000-DP-5-52-53-42-IC or Watts Drainage Products NYCSCA DRAINAGE 15415 - 15 09/30/15 DESIGN NO. _____ RD300-GSS-B-D-K-L-X or MIFAB R1200G-U-B-6-M-X for use in conjunction with roof systems where the insulation is installed directly under the crushed stone surfaced waterproof membrane (Built-up roof). Drain shall have cast-iron body with bottom caulk outlet, vandal proof cast-iron dome, underdeck clamp, sump receiver and with 4" high stainless steel perforated gravel stop 1/16" thick with 3/8" diameter openings equally spaced. C. Type "C": Roof drains shall be J.R. Smith Fig. 1010-C-RU, Zurn ZC100-C-R-VP, Josam 21500-3-22-30-X, Wade 3000-552-53-IC, Watts Drainage Products RD300-B-D-K-L-X or MIFAB R1200-6-M-U-X for use in conjunction with uninsulated built-up roof or with insulated mineral surfaced built-up roof where waterproofing membrane is installed over insulation tapered toward the drain. Drain shall have cast-iron body with bottom caulk outlet, combined flashing clamp and gravel stop, and vandal proof cast iron dome. D. Domes for roof drains shall have slots no greater than 1/2" in width and they shall be secured to the drain body by means of locking device. E. For type "B" and type "C" roof drains insulation is to be tapered at drain location. Refer to roof drain Details. F. Type “D”: Roof drain shall be Jay R Smith Fig. 1096C (CID-E-WR), Josam 28600-VP-19-1-10NYCSCA, Zurn ZC10592NYCSCA, Wade 3000E-FCS-DP6-DF-5-42-53 Watts Drainage Products RD100-X-A-D-F-GSS-L-K or MIFAB R1200X-ZJC8.25X4-F-M for use in conjunction with a controlled flow storm drainage system on a roof with a 2” rise (roof detention), and a liquid roof membrane similar to a product made by American Hydrotech. Drain shall have cast iron body with bottom caulked outlet, extended anchor flange, parabolic weir(s), vandal proof cast iron dome, perforated stainless steel gravel stop with 3/8” diameter holes, and a static extension ring with 1/4” holes. The height of the stainless steel gravel stop shall be 6”. The height of the static extension ring shall be equal to thickness of the insulation + 1” and the extension shall be secured between upper and lower flashing flanges to the drain body by means of inside bolts. 1 G. NYCSCA Type “E”: Roof drain shall be Jay R. Smith Fig. 1019CCID-U-6HS, MIFAB R1200-G-M-Z-6, Wade 3000E-DP6-5-42-53, DRAINAGE 15415 - 16 09/30/15 DESIGN NO. _____ Watts Drainage Products RD300-D-F-GSS-K-L-X, Zurn ZC10784-C-E-VP or approved equal and shall be used with a liquid roof membrane system (no roof detention). Drain shall have cast iron body with bottom caulked outlet, extended anchor flange, vandal proof cast iron dome, perforated stainless steel gravel stop with holes. The height of the stainless steel gravel stop shall be 6”. 2.12 2.13 TRAP PRIMER VALVES A. Trap Primer Valve: 1/2" NPT inlet/outlet; Adjustable to line pressure; no distribution system; Operating range: 35 to 75 P.S.I.G; corrosion resistant brass or bronze; Integral Backflow Preventer; Vacuum Breaker Ports; conform to ASSE 1018. A trap primer valve connection shall be provided with the floor drain. B. Acceptable Product: Precision Plumbing Products Model P1, Sioux Chief Manufacturing Company Model #695 01, MIFAB MI-500 and the equal of Josam Company will be accepted. ACID NEUTRALIZING TUBES A. 7 Provide acid neutralizing tubes to dilute the corrosive effect of the low pH level of acidic condensate from condensing boilers and the flue stack that serve these boilers. Install neutralizing tubes in enough quantity to effectively treat the expected condensing rate (gallon per hour - gph) of all boilers. Provide one neutralizing tube for each boiler. Provide a separate neutralizer to treat condensate from the boiler stack or the exhaust gas flue pipe. 1. Neutralizing tubes shall be PVC tube filled with 1/2” and 3/4” aggregate calcium carbonate. Contractor shall supply other accessories such as: P-trap, unions. 2. Acceptable neutralizing tubes shall be JM Series as manufactured by JJM Boiler works or approved equal. PART 3 - EXECUTION 3.01 HOUSE SEWERS A. NYCSCA Unless otherwise shown on Drawings, house sewers shall be connected to either private or public sewers. All work shall be done in accordance with the latest DRAINAGE 15415 - 17 09/30/15 DESIGN NO. _____ specifications and under the direct inspection and supervision of the Division of Sewer Regulation and Control. 3.02 NYCSCA B. When connections are to be made to the public sewers or to a private sewer and new spurs are indicated, a section of the sewer shall be removed and replaced with new piping and a fitting with a spur of the required size. This work shall be performed in conformity with the rules and regulations of the Division of Sewer Regulation and Control. C. The Authority will arrange with the owners of private sewers and drains for permission to connect thereto the house sewers or drains as indicated on drawings. The contractor will obtain and pay for all permits in connection therewith. BUILDING SANITARY HOUSE DRAIN A. House drains shall be fitted with a running trap of material matching the piping having two cleanouts, placed where indicated on the Drawings and, with the exceptions noted in the Plumbing Rules, the connection for the ejector discharge shall be on the sewer side of the house trap. If the traps are below floor, the cleanouts shall be extended to bring the cleanout deckplate flush with floor where so indicated, and not higher than 18" above center line of pipe, or traps cleanouts shall be in pits, in which case the cleanout deckplates shall be flush with bottom of the pits. The house drain shall be considered to extend 5' outside the building wall. B. Fresh air inlets of the diameter indicated on Drawings shall be connected to a fitting in the house drain on the house side of the main house trap and extended outside of the building and shall be terminated above grade with a nickel bronze face plate having a pipe locking device and vandal proof cap. C. Face plates shall protrude no more than 7/8" from face of building, and shall be of size as indicated on plans. D. Traps for leader, yard and area drains in basement or cellar, unless otherwise noted on drawings shall be running traps accessible as indicated on drawings. Traps associated with boiler room drains shall provide deep seal protection and contain integral clean-out accessibility (Combination Floor/Clean-out with Integral Trap). DRAINAGE 15415 - 18 09/30/15 DESIGN NO. _____ E. All sanitary drains shall have the traps installed directly below the drains without any piping between the drain and the trap. 3.03 BUILDING STORM HOUSE DRAIN A. 3.04 3.05 YARD DRAINS A. The yard surfaces will be drained to catch basins or to cast iron drains. Refer to Drawings for locations of drains and catch basins. B. Contractor shall provide 18"x18"x6" concrete pad under each yard drain. Concrete pad shall be formed with a saddle in which the bottom of the drain shall be set to provide stability for the drain. BOILER BLOW-OFFS A. 3.06 NYCSCA Each storm house drain shall be fitted with a running trap of material matching the piping having two cleanouts and shall be installed where shown on the Drawings. If the traps are below the floor, cleanouts shall be installed as described in the article “Building Sanitary House Drain”. Joints for blow-off pipes shall be made with caulked joints of packed oakum and molten lead. Ends of pipes shall be temporarily capped or closed to protect against obstructions until ready for service. When connected to the sump, the pipe shall extend down and terminate 4" above the bottom of the pit. SOIL, WASTE AND VENT LINES A. Offsets in the vent portion of soil and waste stacks above the highest fixture drainage connection, and offsets in vent stacks and connections of vent stacks at the bottom to a soil or waste pipe or to the building house drain shall be made at an angle of at least 45 degrees to the horizontal. B. Waste and vent stacks that terminate above roofs that are strictly for weather protection or maintenance shall end at the same height as the parapet wall coping or roof barrier-fence. DRAINAGE 15415 - 19 09/30/15 DESIGN NO. _____ C. Waste and vent stacks that terminate above roofs with public access or are utilized for playground shall be extended at least 7 feet above the roof. D. Where required, to allow for the proper installation of flashing, stacks passing through roofs adjacent to parapets, bulkheads, etc., shall be offset close to slab to a point not less than 2' -6" from parapet or inner edge of exterior wall. E. At the foot of the soil, waste and vent stacks and at all offsets and at other points indicated on drawings, there shall be installed in accessible location an approved tapped T-fitting of same size and material as the stack to which it connects, and provided with an approved brass screw plug. Plugs shall be the same size as the piping up to size 4". F. Install flanges for connections to valves on discharge piping from pumps. G. All soil, waste and vent pipes passing through roofs shall be flashed so as to prevent leakage and yet allow for the expansion and contraction of the pipes. Refer to Division 7 for installation of such work, except as indicated below. Built-Up Roofs: For this purpose, tubes of 20-ounces copper 18" long and of such diameter as to permit the free movement of the pipes shall be soldered to a sheet of copper of like weight, 20" square, slipped over the pipes, and secured to the roof in a neat manner. Flashing sleeves shall be slipped over the pipes and extended down over the copper tubes. The sleeves shall be secured in place by caulking between the upper hub of the sleeves and stacks with lead which shall finish flush with the top of the sleeve. NYCSCA H. At new slabs, install cast iron sleeves for soil, waste and vent pipes to pass through. For method of installation, see drawings. I. When indicated on plans or specified, roof stacks shall terminate with cast iron vandal proof hooded vent caps. J. Relief vent, where required for offsets in stacks, shall be installed in accordance with the New York City Building Code. DRAINAGE 15415 - 20 09/30/15 DESIGN NO. _____ K. Install test tees in soil, waste and vent piping in order to permit testing in compliance with the rules and regulations of the Department of Buildings. L. Cleanouts and drains in membrane waterproof floors shall be installed with flashing secured to the flashing flange with brass bolts and clamping device. 3.07 4 NYCSCA ACID WASTE SYSTEM A. All piping for acid wastes and vents shall as outlined in Section 15410, except that portions of stacks above roof shall be as described below. B. From a point one foot below the top floor ceiling and upward, the acid waste and vents stacks shall be cast ferro-silicon alloy (silicon iron) pipe and shall end at the same height as the parapet wall coping or roof barrier fence. Pipes passing through roofs shall be flashed to prevent leakage. Flashing requirements shall be the same as specified for soil, waste and vent line in this Section. C. Install local acid neutralizing tanks within the space inside the science lab cabinet; placement inside a dropped ceiling is not allowed. Central acid neutralizing systems must be installed as indicated on Drawings and in accordance with manufacturer’s written instructions. D. Installation precautions for polypropylene piping: 1. Piping, including insulation coverings, shall be completely installed within six months of the date the piping was manufactured. Manufacturing date shall be as indicated by markings on the piping by the manufacturer. 2. Piping should be stored so as to prevent damage to crushing or piercing. If stored at any length of time, it should be under cover and not in direct sunlight in accordance with the manufacturer's recommendations. 3. Care should be taken to protect the pipe from excessive heat. 4. Changes in direction of piping shall be made by using suitable fittings. Bending of pipe will not be accepted. DRAINAGE 15415 - 21 09/30/15 DESIGN NO. _____ 5. 3.08 FLOOR DRAIN A. 3.09 3.10 3.11 The type R drain used in the kitchen as an indirect drain below kitchen sinks shall be installed as a floor sink with its rim set 1" above the finished floor level. ROOF DRAINS A. Install roof drains where indicated on the Drawings. Drains shall be set not less than 30" from parapet wall, chimney, bulkhead, etc. B. Roof drain cast iron dome shall extend at least 4" above the surface of the roof immediately adjacent to the roof drain. C. Flashing shall be installed as part of the work of Section 07600 but shall be acceptable to the licensed master plumber. RAIN LEADERS A. Inside leaders shall be located where indicated on the Drawings. Leaders shall be offset as required, to keep the pipes close to walls or columns or in chases. The lower ends of leaders shall be turned by means of long sweep, 90 degree bends; install accessible tapped tee cleanouts with brass screw plug above bends, all properly supported on brick or concrete piers, or wrought iron hangers which must be approved before being used. Leader connections at roof shall be kept in hung or furred ceilings where possible. B. It is the intent that the leaders shall be put into service as soon as required. The leaders shall be protected against frost, obstructions and all damage, by the Contractor, who shall replace damaged leaders and remove obstructions until the work is completed and accepted. PROTECTION A. NYCSCA Suitable anchoring methods shall be used to prevent excessive longitudinal or bending movement of the piping. All open ends of pipes shall be temporarily capped or closed by a proper fitting, to prevent obstruction and damage, until piping is approved and ready for service. DRAINAGE 15415 - 22 09/30/15 3.12 3.13 3.14 3.15 PIPING SYSTEM TRANSITIONS A. When a transition is required from one piping system to another, an approved transition coupling shall be used. B. When connecting No-hub to a bell & spigot fitting of cast iron piping system, an approved transition coupling shall be used. When it is necessary to cut a new fitting into an existing bell & spigot cast iron piping system, a section of the hubed cast iron piping shall be removed to allow a three piece fold-in installation of new bell & spigot cast iron piping with lead and oakum joints. The use of No-hub shall not be permitted within a bell & spigot cast iron piping system. NO-HUB PIPING -ADDITIONAL REQUIREMENTS A. No-Hub piping suspended in excess of 18" below structure shall be provided with sway bracing to prevent horizontal movement. B. Horizontal piping shall be installed with additional hangers at each horizontal branch connection. C. Horizontal piping 6" and larger shall be braced to prevent joint separation. D. Vertical piping shall be braced at each joint to assure maintaining alignment. E. Vertical piping shall be secured at base of stack to building structure with socket clamp and rods or trapeze hangers. KITCHEN DRAINS A. Sanitizing sink heater installed on the third compartment of the three compartment pot sinks shall have drains piped to the nearest floor sinks. B. Provide floor drain adjacent to Walk-in Refrigerators and Freezers. Walk-ins evaporators drain shall be piped to adjacent floor drains. GREASE INTERCEPTORS A. 5 NYCSCA DESIGN NO. _____ Recessed Floor Installation: Install grease interceptors, including trapping, venting, and flow-control fitting in accordance with the details shown on the Drawings and with clear space for servicing. The extension, flashing DRAINAGE 15415 - 23 09/30/15 DESIGN NO. _____ flange and clamping device should not be used to support the unit. The entire interceptor body and extension shall be installed on a concrete pit and shall be mounted on a concrete pad at the bottom of the pit Fill the concrete pit with compacted sand all around the entire interceptor body and extension. Set unit and extension with cover flush with finished floor. 3.16 B. Suspended from the Ceiling Below: Install the grease interceptors, including trapping, venting, and flowcontrol fitting with clear space for servicing. The entire unit shall be shall be independently supported with cover flush with finished floor above. Support of an interceptor, whether provided with a cradle or independently, is essential for safety and functional integrity of the installation and shall be approved by the structural engineer and architect. C. Interceptors used for semi-recessed in floor or to be set on floor shall be installed under a table away from any traffic. Anticipate sufficient clearance for removal of the interceptor cover and baffle for cleaning. Set unit with bottom resting on a concrete pit, unless otherwise indicated. D. Grease interceptors in membrane waterproof floors shall be installed with flashing secured to the flashing flange with brass bolts and clamping device E. Provide grease interceptors in Culinary Art Classroom and Culinary Art Lab. In Culinary Art Classrooms, the grease interceptor shall be installed inside the cabinet where the double bowl sink is located; each bowl shall drain separately into the grease interceptor set onto the floor. In Culinary Art Lab, install the grease interceptor under each sink; drainage pipe from two sinks can be manifolded into one pipe and drain into one grease interceptor. INSTALLATION OF TRAP PRIMER VALVES A. 8 NYCSCA Install for floor drains located at the main entrance to the building, on the corner of the mechanical room, and other locations where the drain’s trap seal is subject to loss by evaporation where shown on the Drawings, where drain traps are indicated to be primed, or where required by the NYC Plumbing Code. Install on cold water supply. Connect primer line at the top of a horizontal cold water line and install the trap primer valve in an accessible location using copper tubing. Unit shall be DRAINAGE 15415 - 24 09/30/15 DESIGN NO. _____ installed on cold fresh water lines of 1½" diameter or less. 3.17 B. For every 20 feet of floor drain trap make-up water line the primer must be a minimum of one foot elevation from the finished floor. C. A pressure drop of 5 to 10 P.S.I.G. is required to activate the priming valve D. The priming valve must have a minimum elevation of 12 inches above the finished floor. INSTALLATION OF ACID NEUTRALIZING TUBES A. Neutralizing tubes must be secured to floor mounting bases. Make drainage connection of acidic condensate with CPVC piping. Place running trap downstream of the neutralizing tube. B. Condensate from exhaust flue pipe and that from boilers may not be combined. END OF SECTION HC/SK/BN/MM/HC 05/15/15 Note to Specifier (Delete from Specification) 1. Engineer shall verify the thickness of the insulation for this project to determine the height of the extension. 2. Project Engineer shall verify that the drawings include the proper acid tank size. Acid tank selection shall be per the table, pH Neutralization Requirements, established by DEP. The tank capacity is calculated without any limestone, and one third (1/3) of the tank volume is filled with limestone chips. 3. Edit as required. If necessary, provide drain accessories such as underdeck clamp or sump receiver as shown on the relevant SCA Standard Details. 4. Engineer shall ensure that acid waste riser diagram shows placement of local acid neutralizing tank within the science lab cabinet 5. Engineer shall verify the location of the grease interceptor and shall include NYCSCA Standard Details 1541520a. NYCSCA DRAINAGE 15415 - 25 09/30/15 6. DESIGN NO. _____ Sub-sections 15415.2.03.E.11 (Type L), E.12 (Type M), E.13 (Type N), E.14 (Type O), E.15 (Type P) shall be revised to include ADA compliant floor drain. Engineer shall verify the required free area of ADA compliant floor drains. The model number for these drains will be the same as specified in the relevant sub-sections and shall end with the suffix “ADA”, except that drains manufactured by MIFAB shall end with the suffix “HP”. No change is required for drains manufactured by Zurn. The floor drain shall be as specified in the relevant sub-section, except for the grate. For example, in sub-section 15415.2.03.E.11, the model number for the drain shall be edited as follows: Type L, Smith Fig. 2253-U-2-ADA, or Zurn Z543-81-VP-ADA or JOsam 34720-Q503-X—ADA or Wade 1710-A-NY-ADA or MIFAB F 1370CY-5-6HP or Watts Drainage Products FD360-Y-SET-5-6-ADA 7. For neutralization of the acidic condensate from condensing boilers and the exhaust flue pipe that connect to these boilers, use a neutralizer tube for each boiler. Make neutralizer selection based on tube manufacturer’s sizing chart and on the expected condensing rate of boilers as published by the boiler manufacturer 8. A trap primer valve is required for interior drains that will likely go dry due to lack of a regular source of water and are connected directly to the sanitary or storm system. Trap primers are not required where there will likely be a regular source of water. For example, bathrooms, kitchens, etc that are regularly washed down or have a regular source of water would not require a trap primer since water regularly enters the drain. This also may include certain mechanical spaces such as those with RPZ’s that will have regular discharges of water. Drains that feed into a sump pit would not require a trap primer since they are not connected directly to the storm or sanitary lines. Drains near entrances in the building, fan rooms, condensing boiler rooms, etc. will not likely have a regular source of water year round and thus will require a trap primer. The designer must decide based on location and potential regular water source which drains are to have a trap primer and the drawing shall clearly indicate those drains that are to have a trap primer valve. If a project does not have a drain type requiring a trap primer, delete those applicable paragraphs. When a trap primer valve is required for a drain type not so indicated, the option shall be added to the drain model number. For example, in sub-section 15415.2.03 E, the NYCSCA DRAINAGE 15415 - 26 09/30/15 DESIGN NO. _____ model number for the drain shall be edited and the following suffix added at the end of the drain model number: Smith Fig P050, Zurn -P, Josam -50, MIFAB -7 or Watts Drainage Products -7. No change is required for drains manufactured by Wade, as they come with a 1/2” trap primer tapping that are plugged if not required. 9. Designer is to ensure that Type B is selected for use under the mobile counters in the server area. Also, the condensate waste pipe or tube outlet from the mobile counters is to discharge indirectly into this drain. 10. Designer is to ensure that the Type R floor drain basin is only used under kitchen sinks and at a worktable with sinks in the server area. This drain is not to be used under the mobile counters. * * * NYCSCA DRAINAGE 15415 - 27 09/30/15 DESIGN NO. _____ LIST OF SUBMITTALS SUBMITTAL DATE SUBMITTED DATE APPROVED ______________ _____________ Product Data: 1. Mfr's product data 2. Installation Inst. Shop Drawings: 1. Drains ____________ ______________ 2. Roof Drains ____________ _______________ 3. Grease Interceptors ____________ _______________ 4. Acid Neutralizing System ____________ _______________ 5. Flashing Sleeves ____________ _______________ 6. Trap Seal Primer Valve ____________ _______________ _____________ _______________ Maintenance/ Materials 1. Special Tools Manuals 1. Operation & maintenance Manuals, including logs: grease interceptors and acid neutralization ______________ _____________ * * * NYCSCA DRAINAGE 15415 - 28