CHAPTER III RESEARCH METHODOLOGY 3.1 Introduction For the purpose of this study 6 different type of material was sampled for laboratory compaction test and a total of 65 numbers of field compaction tests using the sand replacement method and nuclear densometer method was carried out, the methodology as in the flow chart was adopted. The samples were collected at various locations in the “Electrified Double Track Project from Rawang to Ipoh”. All the samples was marked and taken to the soil laboratory to carry out the necessary laboratory tests as described in Table 3.1. During the actual embankment construction work, field compaction test was carried out using the Nuclear Densometer followed by Sand Replacement approximately 0.15m away. The bulk density from the Sand Replacement was known, and dry density was computed after the sample is oven dried and moisture content known whereas the bulk density, dry density and moisture content was immediately known using the Nuclear Densometer. The research methodology is shown in the flow chart in section 3.1.1. 3.1.1 Flow Chart for Research Methodology Correlation of Nuclear Density & Sand Replacement Method Lab Testing Calibration of Equipments Proctor Tests Conclusion Field Test Sand Replacement Nuclear Density Compile Results Analyze Conclusion 3.2 Laboratory Tests In the soil laboratory the following tests in Table 3.1 was carried out. Table 3.1: Summary of Laboratory tests. No Type of Test Standards used 1 Modified Proctor Test B.S 1377 : Part 4 : 1990 2 Sand Density B.S 1377 : Part 9 : 1990 3 Calibration of Sand Cone B.S 1377 : Part 9 : 1990 3.2.1 Modified Proctor Test The series is begun with 5kg of the soil in a damp condition somewhat below the probable optimum moisture content, approximately 5% of the sample weight. After the first sample was compacted in 5 equal layers in the mold using a 4.5kg hammer at a drop of 450mm, its wet unit weight was taken and a portion of the sample was placed in a drying oven. When the sample is completely dry, it is weighed again. The difference between the wet and dry weight yields is the moisture content that is expressed as a percent of the dry weight. A second sample with increased moisture content is compared and the weighing and drying process is repeated. Additional samples with increasing moisture content are processed until the wet unit weight decreases or the soil becomes too wet to work. The dry density and moisture content values for each sample were then plotted and a smooth curve is formed. The highest point on the curve represents the maximum dry density and the optimum soil moisture content for that sample. In other words, that is the absolute laboratory compaction for the amount of compactive effort used on this particular soil (B.S 1377 : Part 4 : 1990). All the six samples collected was tested in the same manner and results recorded in standard test format as in APPENDIX A. The summary of proctor tests are as tabulated in Table 3.2. Table 3.2: Summary of Proctor Test results 3.2.2 Sample Identification Dry Density Mg/m3) Optimum Moisture Content(%) Silty Clay 1 1.608 23 Silty Clay 2 1.672 18.8 Silty Clay 3 1.692 21.62 Silty Clay 4 1.886 16.5 Sand 1.924 12.5 Crusher-run 2.330 5.1 Calibration of Replacement Sand The replacement sand used was a clean closely graded silica sand. The grading of the sand was such that 100 % passed the 600 μm test sieve and 100 % retained on the 63 μm test sieve. In addition the sand was free from flakey particles, silt, clay and organic matter. Before the sand was used it was oven dried and stored in a loosely covered container. A cylinder of known volume was used to calibrate the replacement sand’s density. The cylinder was filled with the sand and leveled to the top. The weight was recorded, this was repeated several times and since the volume of cylinder is known the density was easily computed (B.S 1377: Part 9 : 1990). The test data is attached in APPENDIX B. 3.2.3 Calibration of Sand Cone The volume of sand in cone of the pouring cylinder is calibrated using sand which was calibrated earlier. The pouring cylinder was placed concentrically on the top of the calibrating container and filled with constant mass of sand. The shutter on the pouring cylinder was kept closed during this operation. The shutter was opened and sand allowed to run out, when no further movement of sand of sand takes place in the cylinder, the shutter was closed. The pouring cylinder was removed with the remaining sand in it and the mass of sand was weighed and recorded. The measurements was repeated three times and the mean was taken for computation (B.S 1377: Part 9 : 1990). The calibration data is attached in APPENDIX C. . 3.3 Field Tests In the field the following tests as in Table 3.3 was carried out. Table 3.3: Summary of Field Tests No Type of Test Standards Used 1 Sand Replacement method B.S 1377 : Part 9 : 1990 2 Nuclear Densometer B.S 1377 : Part 9 : 1990 3.3.1 Field Density using Nuclear Densometer Site preparation was carried out using the scraper plate to smooth out the test surface. The scraper plate was placed on the test surface, the drill rod was put through the extractor tool, then through the scrapper plate guide. Securing the scraper plate with one foot, hammer was used to drive the drill rod into ground approximately 0.3m (Figure 3.1). The rod was removed from the ground using the extractor tool with the remaining foot on the plate. The corners of the plate was marked using the drill rod. The scrapper plate was then removed and the gauge was positioned within the outline of the scraper plate. The trigger in the handle was then released and the source rod lowered to the desired depth. The gauge was pulled in the direction of the keypad to ensure that the source rod is snug against the wall of hole. One minute after the start button is pressed the moisture content, bulk density and dry density is obtained. The field result for all the 65 number of test recorded in the standard format as in APPENDIX D. Figure 3.1: Drill rod driven into ground. Figure 3.2: Lowering of source rod. 3.3.2 Field Density using Sand Replacement method The unit’s base plate is laid on the compacted surface and material is excavated through the hole in the plate to a depth of about 150 mm (Figure 3.3). This wet material is weighed, dried in an oven and weighed again to determine the moisture content. The volume of the hole is measured by filling it with dry, free-flowing sand from a special sand-cone cylinder (Figure 3.4).Since the density of the sand is known, the volume of the hole was calculated. The density (wet unit weight) of the compacted sample is found by dividing the weight of the material by the volume of the hole. Dry unit weight was found by dividing the wet unit weight by one plus the moisture content expressed as a decimal. The field result for all the 65 number of test recorded in the standard format as in APPENDIX E. Figure 3.3: Material excavated through hole in base plate. Figure 3.4: Sand in the pouring cylinder being released. 3.4 Analyzing of Results The field density results obtained will be analyzed using the mathematical (statistical) and graphical method. The field compaction density Nuclear Densometer method is recorded as Xi and the field compaction density obtained using sand replacement method at the same location is recorded as Yi. The results of Xi and Yi is entered on the standard format and computed is as in APPENDIX F. The following data is computed:- i. The sum of Xi (∑X), sum of Xi2 (X2), sum of Yi (∑Y), sum of Yi2 (Y2), and the sum of XiYi (∑XY). ii. The average in place density by Nuclear Densometer ( X )is calculated . X= X (3.1) n where n = number of tests iii. The average in place density by Sand Replacement method ( Y ) is calculated. Y= iv. Y (3.2) n The regression coefficient is calculated (r). r= Sxy Sxx Syy where Sxy = Syy = i. (3.3) XY X Y n , Sxx = X X Y Y 2 2 2 2 n The Adjusted Nuclear Density (Y). Y= b Xi + a (3.4) n , where b = Sxy , a = Y bX Sxx The value of the coefficient of correlation r shall always lie between +1 and -1. When r = +1, then there is perfect positive correlation between the variables. When r = -1, then there is a perfect negative correlation. Preferably if the value lies above + 0.8, hence a high degree of correlation exists between the two variables.