Meldrum Academy Science Faculty Higher Chemistry Unit3 Part 1 The Chemical Industry Name____________ a) The chemical industry ? X The chemical industry The UK chemical industry is a major contributor to both the quality of our life and our national economy. Stages in the manufacture of a new product can include research, pilot study, scaling-up, production and review. A chemical manufacturing process usually involves a sequence of steps. A feedstock is a reactant from which other chemicals can be extracted or synthesised. The major raw materials in the chemical industry are fossil fuels, metallic ores and minerals, air and water. Chemical manufacturing may be organised as a batch or as a continuous process. Process conditions are chosen to maximise economic efficiency. Manufacturing costs include capital costs, fixed costs and variable costs. The UK chemical industry is, by and large, capital rather than labour intensive. Safety and environmental issues are of major importance to the chemical industry. Both historical and practical factors affect the location of chemical industries. The efficient use of energy is significant in most chemical processes. Factors influencing the choice of a particular route include cost, availability and suitability of feedstock(s), yield of product(s), opportunities for the recycling of reactants and marketability of byproducts. The UK chemical industry is a major contributor to both the quality of our life and our national economy. 2 ? X ? X ? X The chemical industry (cont) Stages in the manufacture of a new product can include research, pilot study, scaling-up, production and review. A chemical manufacturing process usually involves a sequence of steps. A feedstock is a reactant from which other chemicals can be extracted or synthesised. The major raw materials in the chemical industry are fossil fuels, metallic ores and minerals, air and water. Chemical manufacturing may be organised as a batch or as a continuous process. Process conditions are chosen to maximise economic efficiency. Manufacturing costs include capital costs, fixed costs and variable costs. The UK chemical industry is, by and large, capital rather than labour intensive. Safety and environmental issues are of major importance to the chemical industry. Both historical and practical factors affect the location of chemical industries. The efficient use of energy is significant in most chemical processes. Factors influencing the choice of a particular route include cost, availability and suitability of feedstock(s), yield of product(s), opportunities for the recycling of reactants and marketability of byproducts. 3 ? X ? X A - The Chemical industry – Introduction 1) Read the introduction p122-123. Name 3 everyday products produced by the chemical industry. 2) Outline the 4 stages in the production of a new chemical and describe briefly what happens at each stage. B -Raw Materials and Feedstocks 1) What is meant by the term “Raw Material”? 2) Give 8 examples of raw materials 3) What is meant by the term “feedstock”? 4) In the industrial production of plastics name the a) raw material b) feedstock 4 5) Give another example where crude oil acts as a raw material. 6) In the industrial production of aluminium name a) a raw material b) a feedstock 6) Air is a raw material. Name 2 feedstocks which can be obtained from air and describe how these feestocks are used commercially. 7) Describe a process in which water is used as a raw material. C - Choosing a manufacturing route ( ref p126) 1) List 7 factors which are considered when choosing a manufacturing route. 5 2) List the advantages and disadvantages of producing ethanoic acid by a) Direct oxidation of naptha b) from methanol D - Batch or continuous process ( ref p 126) 1) Describe the difference between a batch and a continuous process. 2) List some advantages of a batch process 3)List some advantages of a continuous process. 6 E – Economic aspects 1) The costs involved in the manufacture of chemicals can be split into 3 catagories. What are they? 2) Copy table 3 p128 3) List 4 ways which chemical companies try to reduce their energy costs. F – The location of Chemical Industry (ref p129) 1) Give 5 reasons why the chemical plant at Grangemouth is in a suitable location. G – Environmental Considerations ( ref p132) 1) Give examples of how chemical companies are committing to protecting the environment. 7 GLOSSARY/WORDBANK Word Definition/description 8