UTILIZATION OF THE REGIONAL WOOD BIOMASS RESOURCES FOR THE CLEAN HEAT ENERGY PRODUCTION BY CO-FIRING THE WOOD BIOMASS WITH GASEOUS FOSSIL FUELS Data of Project: Funding Number and Title of Priority Number and Title of Activity Number of Project Start Date Finish Date Total Cost of Project, LVL Funding of ERAF, LVL European Regional Development Funding 2. Promotion of innovation and business 2.5.1. Financial Support of Applied Research in the State Research Institutions VPD1/ERAF/CFLA/05/APK/2.5.1./000001/001 07.07.2006 30.07.2008 91833.11 68874.83 Recipient of Finance: Title of Leading Organization Number of Registration Address Number of Fax Phone Manager E-mail Institute of Physics, University of Latvia LV90002112199 Salaspils-1, Miera Street 32, LV-2169, Latvia +3717901214 +371 7945838 Dr phys. Maija Zake mzfi@sal.lv Abstract The main aim of a project – provide a more effective utilization of the Latvian local energy resources (wood biomass) for the clean, controllable and stable heat energy production with application to district heating by co-firing a wood biomass (up to 75%) with fossil fuel propane, natural gas (up to 25%) that allows to combust wet wood biomass faster and more completely. In fact, the heat and electric power production is responsible for about one third of greenhouse CO2 emitted to the atmosphere due to the burning of fossil fuels that results in the global warming and climate change on the Earth. Since the climate change is a key priority in the Sixth Environment Action Programme of the European Community, different solutions of this problem are presented. Among them, the co-firing technology of fossil fuel with renewable is considered to be a very effective way to mitigate the global warming and reduce harmful emissions along with saving the fossil fuel resources, since the wood biomass is considered as the CO2- neutral fuel and a release of the greenhouse CO2 emissions at 25% co-fire is limited by 18%. Hence, the predominant release of CO2 during the burnout of the wood biomass refers to carbon-neutral emission. The project activities: 1. Experimental study of co-firing the wood biomass with fossil gaseous fuel and optimization of the heat production in dependence on moisture content and structure of wood waste. 2. Calculation and project of a small - scale district heating boiler (10-50kW), providing the clean, controllable and stable heat energy production by co-firing a wood biomass (up to 75%) with fossil fuel - propane, natural gas (up to 25%). 3. Experimental control and regulation of the working conditions of a boiler (40kW). Activity Nr.1. The experimental investigations of co-firing the renewable with fossil fuel were managed using a small-scale pilot device (Fig.1), designed for co-firing of the discrete portions of different types of the wet wood biomass pellets with propane flame flow. The pilot device is composed of the wood fuel gasificator (1) and sectioned water-cooled combustor (3) with primary air supply below the wood fuel to initiate the wood fuel gasification and secondary swirling air supply above the wood biomass that enhances the mixing of the flame compounds downstream of combustor. The total volume of the gasificator can be varied by varying number of the sections and, hence, can be charged by different total mass of the wet wood pellets (180 g or 500g), providing the variation of the moisture content in the pellets from 7% up to 30%. Testo 10 11 9 8 PC-20 7 3 6 2 5 1 12 5 4 Fig.1. The digital image and schematic view of the experimental set-up: 1- gasifier, charged by the wood granules; 2- swirling propane/air burner; 3- water-cooled channel sections; 4- primary and secondary swirling air supply; 5- airflow meters; 6, 7- cooling water flow inlets and outlets; 8- data recording plate PC-20; 9- computers; 10- gas sampling probe; 11. – gas analyzer TESTO-350XL; 12.- ash container. Basic characteristics of the propane/air mixture: The rate of stoichiometric propane supply is varied from 0,5 to 0,85 l/min. The additional heat released rate from the propane combustion is varied from 770 to 1400 J/s The additional heat energy supply by the propane flame flow into the wood biomass is limited by 25% of the total heat amount produced during the co-fire of wood pellets with propane. Total heat output of system is varied from 2,7 up to 5 kWh. The mass flow rates of the primary and secondary swirling airflow are varied in a range from 40 up to 120 l/min. The diagnostic tools of the experimental study: The measurements of radial and axial temperature distributions in the flame are carried out using the Pt/Pt-Rh(10%) thermocouples and computer data collecting and recording system PC-20TR; The local measurements effect of the swirling flame velocity compounds are carried out by using Pitot tube; The effect of swirling flame dynamics on the processes of heat/mass transfer and propane combustion is estimated from the calorimetric measurements of the water-cooled of channel sections by using PC-20TR; The local on-line measurements of the combustion efficiency, temperatures and composition of combustion products (NOx, CO2, CO, O2, NO2) is registered by the gas analyzer Testo 350 XL. The main results of activity Nr.1 a) The effect of propane co-fire on combustion characteristics of the wet wood fuel The complex measurements of combustion characteristics have shown that the effect of a rate of propane co-fire on combustion characteristics of the wet wood fuel is quite different at different stages of the wood fuel burnout. The most pronounced effect of propane co-fire is detected during the primary stage of unsteady heating and gasification (t<1000s), when increasing the rate of propane co-fire initiates faster and more intensive wood fuel drying, gasification and ignition of the volatiles with rapid increase of the flame temperature and heat production rate up to the peak values (Fig.2). The regression analysis has shown that the mathematical approximation of the relation between the peak heat production rate during the propane co-fire (Qsum.max) of the wet wood pellets (MCw), rate of propane co-fire (Qco-fire) and peak rate of heat production (Qwood.max) during the burnout of the wet wood fuel pellets can be expressed as: Q sum. max (1 MC w / 100)Q co fire Q wood. max Temperature,K a 1200 700 200 0 1000 T2;L=190mm; prop.0 prop.890 J/s Heat production rate,J/s 1700 Volume fraction,% Mass fraction,ppm 1000 CO2;prop.0 prop.890J/s 2000 time,s 3000 prop.770J/s prop.1100J/s 1000 time,s 2000 3000 prop.770 J/s prop.1100 J/s 140 c 0 1000 Qsum.;prop.0 prop.890 J/s 21 3 2000 0 prop.770 J/s prop.1100 J/s 9 b 0 time,s 2000 3000 15 3000 d 105 70 35 0 0 1000 2000 time,s 3000 NOx;prop.0 prop.770J/s prop.890J/s prop.1100J/s Fig.2. The effect of propane co-fire on the time-dependent variations of the flame temperature (a), heat production rates (b), volume fraction of CO2 (c) and mass fraction of NOx (d) during the burnout of the wet wood fuel (moisture 21%) The time-dependent measurements of the products composition indicate that the propane cofire provides complete burnout of the volatiles, increasing the volume fraction of CO2 in the products (Fig.2-c), while decreases the mass fraction of CO and H2. Moreover, the results show that at the 20-30% of propane co-fire about 85-90% of carbon CO2 emissions are produced due to the burnout of renewable wood fuel and must be related to the carbonneutral emissions with respect to the greenhouse effect. The effect of propane co-fire on NOx emissions (Fig. 2-d) indicate that for the stoichiometric combustion conditions in the propane flame flow the enhanced burnout of the volatiles with an increased rate of heat production promotes increasing of the flame temperature with correlating increase of the rate of temperature-sensitive thermal NOx production downstream the flame flow and mass fraction of NOx emissions in the products- at 30% of propane co-fire the mass fraction of NOx increases from 65-70 ppm with no co-fire up to 85-90% for the conditions of propane co-fire. b) The effect of duration time of additional heat input on combustion characteristics With the aim to improve combustion characteristics of the wet wood fuel, there is essential so to consider usefulness of propane co-fire duration over the all stages of the wood fuel burnout (tco-fire). The effect of duration of propane co-fire on the time-dependent variations of the flame temperature and heat production rates at different stages of the wood fuel co-fire is illustrated in Figure 3. As one can see, decreasing duration of propane co-fire at constant rate of co-fire results in pronounced ignition delay with intensive heat consumption from the propane flame flow and correlating decrease of the flame temperature during the primary stage of the thermal decomposition of the wet wood fuel. Hence, the time-dependent variations of the flame temperature and rate of the heat production have shown that, not only enough heat production rate during the propane co-fire, but also enough duration of propane co-fire must be provided to prevent an ignition delay. As a consequence of resulting effect of these two main factors on the rate of wood fuel gasification and ignition of the volatiles, an ignition time of the volatiles can be decreased by increasing duration of propane co-fire, as well increasing the rate of propane. 1800 1800 Heat production rate,J/s Temperature, K a 1300 800 300 0 1000 time,s T2;L=190mm;tco-fire-2000s tco-fire-300s tco-fire-220s tco-fire-170s 2000 b 1200 600 0 0 1000 time,s 2000 Qsum; tco-fire-2000s tco-fire-300s tco-fire=220s tco-fire-170s Fig.3. The effect of duration of propane co-fire on the time-dependent variations of the flame temperature (a) and the heat production rate (b) at constant rate of propane co-fire ( Q co fire =1,1 kJ/s). The time-dependent measurements of combustion and emission characteristics have shown that by limiting duration of propane co-fire and switching out the propane co-fire during the active burnout stage of the wood fuel promotes the formation of combustion instability, resulting in the intensive pulsations of the flame temperature, rate of the heat production and rate of the formation of main product. In contrary, increasing duration of propane co-fire and the total heat input during the propane co-fire promotes an increase of the average volume fraction of carbon neutral CO2 in the products (Fig.4-a) with correlating decrease of the average mass fraction of the flammable volatiles (CO, H2) below 100ppm (Fig. 4-b), so decreasing the volume fraction of free oxygen and the air excess (Fig. 4-c) in the products, indicating that increasing duration of propane co-fire is quite desirable to provide cleaner and more effective burnout of the volatiles. Finally, it should be noticed that the very important problem of wood biomass co-firing for the stoichiometric combustion conditions of the propane flame (α=1) is an increased rate of thermal NO production with relative high mass fraction of NOx emissions in the products (Fig. 4-d). To solve this problem, an excess of propane supply with α<1 in propane flame is used to promote reburn reactions between unburned hydrocarbons (CxHy) and NO with correlating decrease of NOx in the products (Fig.4-d). 1000 a Mass fraction ,ppm Volume fraction CO2,% 10 9 8 7 b 750 500 250 0 6 0 0 0,2 0,4 Total additional heat input.,MJ CO,ppm H2 100 Mass fraction NOx, ppm 500 c Air excess,% 0,2 0,4 Total additional heat input, MJ 400 300 200 100 d 90 αprop=1 80 70 αprop=0,8 60 0 0,2 0,4 Total additional heat input,MJ 0 0,15 0,3 0,45 Total additional heat input,MJ Fig. 4. The effect of total additional heat input on the emission characteristics by co-firing the wet wood pellets with propane c) The effects of wet wood fuel of different size and structure co-fire with propane on the combustion and emission characteristics The experimental research presents results of the co-firing the wet wood fuel of different size and structure (wood chips, pellets and logs) (Fig.5) with fossil gaseous fuel by enhancing the wood fuel gasification and completing the burnout of the volatiles with an additional heat input, when co-firing of the wood fuel with propane flame flow. a b c d Fig. 5. The shapes and sizes of the wood pellets (a), woodchips (b), logs (c) and lignin-hydrolyzed residues (d). The raw lignocellulosic non-hydrolized residues are quite different hereupon their structure, composition and energy content (Tab.1). Table 1. Composition of non –hydrolyzed residues Raw material Type of hydrolysis Softwood LHR AH LHR SHF-1 LHR SHF-2 LHR SSF-1 LHR SSF-2 LHR SSF-3 Dilute acid Enzymatic SHF Enzymatic SHF Enzymatic SSF Enzymatic SSF Enzymatic SSF Lignin Klasson content, % 28.8 51.7 48.9 54.5 58.2 67.5 71.9 C 49.12 59.4 55.03 57.68 57.96 59.74 60.92 Element content, % H N S-total 5.72 5.95 6.16 6.02 5.86 5.86 5.93 0.326 0.192 0.417 0.396 0.557 0.802 1.13 0.140 0.212 0.220 0.211 0.229 0.200 0.439 S comb. 0.016 0.040 0.032 0.049 0.129 0.130 0.213 The time-dependent variations of the heat production rate and variations of the composition of the products at different stages of the burnout of wood logs and lignin-hydrolyzed residues (LHR) indicate that by analogy with effect of propane co-fire on gasification of the wood pellets and burnout of the volatiles, co-firing of the wood logs and LHRs promotes an increase of the rate of wood fuel gasification, rate of heat production and peak values of the flame temperature and produced heat, indicating that propane co-fire completes the burnout of the volatiles. The enhanced wood fuel gasification promotes faster ignition of the volatiles, increasing a rate of heat production and flame temperature up to the peak values with an intensive consumption of free oxygen during the burnout of the volatiles, indicating that propane co-fire enhances the burnout of the volatiles (Fig.6-a-d). Moreover, the enhanced burnout of the volatiles with an increase of the rate of heat production and temperature downstream of the flame reaction zone results in an increase of the rate of NOx formation and peak mass fraction of NOx in the products. To restrict such increase in a rate of NOx production during the burnout of the wood fuel fuel-rich conditions of propane flame flow (<1) are recommendable. 12 Heat production rate, J/s Heat power, kW a 8 4 0 0 40 21 O2,%-logs+prop. 0 0 time,min 300 600 time,s 900 Qsum-SHF-2,tprop.=1500s 220s 120s 20s 21 7 40 1000 logs 14 0 2000 time,min 80 c 0 b 3000 Volume fraction O2,% Volume fraction O2,% P,kW, logs+prop. 4000 80 O2,%-logs d 14 7 0 0 300 600 time,s 900 O2-SHF-2, tprop.=1500s 220s 120s 20s Fig. 6. The effect of propane co-fire on the rate of heat production and the volume fraction of free oxygen by co-firing of wood logs and LHR SSF-2 The main results of activity Nr.2 The results of experimental research of the wood biomass (pellets, logs, chips u. c.) co-fire with a small amount of propane (up to 20-25% from the total heat production) are used and analyzed to develop a small-scale boiler with application to private house heating systems for the clean and effective heat energy production, promoting stabilization of combustion and emission characteristics during the burnout of wood fuel at different moisture content and structure. The main parts of a boiler AK-005S with simultaneous use of renewable wood and fossil gaseous (propane) fuels for the heat energy production are: a furnace with heat surface, a gas burner “BENTON”, and an air supply fan CAL-120-2T and a wood fuel storage tank KAPB-100. The boiler is supplied with control panel for automatic wood fuel, propane and air feeding into a furnace (Fig.7). Fig.7. The digital image of the heat and hot water boiler AK-005S Technical data of the heat and hot water boiler AK-005S: Characteristics Parameters 1. Capacity 2. Fuels 40 kW Wood/propane 3. Heating surface 2,3 m3 4. Water capacity 147 l 5. Maximal water temperature 95oC 6. Water pressure 1bar 7. Cross-section surface of chimney 525 cm2 8. Weigh of boiler 300 kg 9. Boiler efficiency 80% 10. Gas burner “BENTON” BG100 7 – 41 kW Activity Nr.3 1. Testing and approbation of the small-scale boiler 2. Approbation and testing of the boiler heat production stability and combustion efficiency 3. Ecological control of the heat production by co-firing the wood biomass with gaseous fuel (propane) The main results of activity Nr3: In accordance with the aims of activity Nr.3 the testing and approbation of the small-scale boiler is carried out by co-firing the wood biomass with gaseous fuel (propane) The results of the boiler approbation have shown: 1. In accordance with the aims of activity Nr3 the heat production power of the boiler by co-firing the wood biomass with propane at the rate of propane co-fire 25-30% has achieved 50-60kW. 2. Combustion efficiency at the peak rate of heat approaches to 70-75%. 3. At the rate of propane co-fire 25% GHG carbon emission is about 10-12% from the total amount of carbon (CO2) emission, while the total amount of CO un NOx emissions refers to the Latvian standards. Publications 1. I. Barmina, A. Desņickis, A. Meijere, M. Zaķe, Development of Biomass and Gas Cofiring Technology to Reduce Greenhouse Gaseous Emissions, Springer- NATO publishing, 2007, pp. 1-10. 2. M. Zaķe, I. Barmina, A. Meijere, A. Desņickis, Control of Pollutant Emissions by Cofiring the Renewable with Fossil Fuel, 17th International Congress of Chemical and Process Engineering, Praha, Czech Republic, CHISA 2006, CD-ROM of Full Texts, Nr.0699, pp.1-15; Summaries 4, System Engineering, p. 5.095. 3. M. Zaķe, I. Barmina, A. Desņickis, Electric Control of Combustion Dynamics and Polluting Emissions from the Swirl Stabilized Premixed Combustion" 7th International Congress of Chemical and Process Engineering, Praha, Czech Republic, CHISA 2006, CD-ROM of Full Texts, Nr.0727, pp.1-13; Summaries 4, System Engineering, p. 5.096. 4. I. Barmina, A. Desnickis, M. Gedrovics, M. Zaķe, Experimental study of Combustion Dynamics by Cofiring the Renewable with Fossil Fuel, RTU, In: Power and Electrical Engineering, International Scientific Conference, Vol.17, N4, 2006, pp.174-187. 5. M. Zaķe, I. Barmina, M. Gedrovičs, A. Desņickis, Effective Technique of Wood and Gaseous Fuel Co-firing for Clean Energy Production, LFTZ, 2007, N2, pp. 41-56. 6. I. Barmina, A. Desnickis, M. Gedrovics, M. Zake, Co-firing of Renewable with Fossil Fuel for the Cleaner Heat Energy Production, 10th Biennial Conference on Environmental Science and Technology (CEST -2007), Greece, pp. B44-B51. 7. I. Barmina, A. Desnickis, M. Zake, The effect of Combustion Dynamics on the Formation of Pollutant Emissions by Co-firing the Wood Biomass with Gaseous Fuel, Proceedings of 5-BHTC, Sankt-Peterburg, 2007, 589-597. 8. A. Arshanitsa, I Barmina, G Telysheva, M. Zake, Combustion and emission characteristics of the wood fuel pellets, “World Bioenergy-2008”, Jonkoping, Sweden, pp.244-248. 9. I. Barmina, M. Zake, Wood biomass co-firing for the clean heat energy production, “World Bioenergy-2008”, Jonkoping, Sweden, pp.249-253. 10. I. Barmina, M. Zaķe, M. Purmals, The effect of wood biomass co-firing with fossil gaseous fuel on the combustion and emission characteristics, Rīga, 2008, 5th UEAA General Assembly and the associated Workshop on “Renewable Energy Resources, Production and Technologies”, Zinātne, 2008, pp.54-62. 11. A.Arshanitsa, I. Barmina, T. Dizhbite, G. Telisheva, M. Zake, Combustion of Granulated Plant Biofuel, Rīga, 2008, 5th UEAA General Assembly and the associated Workshop on “Renewable Energy Resources, Production and Technologies”, Zinātne, 2008, pp.37-46. 12. I. Barmina, A. Desņickis, M. Gedrovičs, M. Purmals, M. Zake, "Experimental study of multi-fuel firing for effective and environmentally friendly heat production" paper 49. International RTU conference "Environmental protection and heating systems”, RTU "Enerģētika un Elektrotehnika" Vol. 4., Nr. 21, pp. 11.-18., Rīga 13. M. Gedrovičs "The characteristic values of wood fuel, natural gas and propane-butane" referāts 49. International RTU conference”Environmental protection and heating systems” In: "Enerģētika un Elektrotehnika" Vol. 4., Nr. 21, pp. 63.-69., Rīga 14. A. Arshanitsa, I Barmina, T.Dizhbite, G Telysheva, M. Zake, J.Rizhikov, Combustion and emission characteristics of the plant biofuel pellets 2008, Spain, Valencia, pp. 10. 15. I. Barmina, M.Gedrovičs, P. Meija, A. Meijere-Līckrastiņa, M. Purmals, M. Zaķe, Atjaunojamā kurināmā un gāzveida kurināmā vienlaicīgas sadedzināšanas apkures katlspatent announcement, 2008, pp.1-16. 16. M. Zaķe, Co-firing of renewable with fossil fuel for the clean and effective heat energy production, "High Tech in Latvia", 2008, pp. 31.