WORKING TORWARDS SUSTAINABLE INDUSTRIAL DEVELOPMENT - LESOTHO By Vuyani Mabatuang Tshabalala, Department of Water Affairs, PO. Box 772, Maseru, Lesotho, +266 22318048 wpc@ilesotho.com Abstract Lesotho had an agricultural based economy with wool, mohair and muscle power being the major exports. Diamonds were also being exported on a smaller scale. However this trend started changing in the late 1980’s. Water has always been Lesotho’s major resource. Presently water is the back bone of Lesotho’s economy. Lesotho is currently exporting to South Africa through the Lesotho Highland Development Water Project. Lesotho through Africa Opportunities Act was able to develop an extensive wet industrial base. The rapid industrial development provided much needed jobs and boosted the countries GDP, however the industrial activity posed a threat on the same resource that was fuelling them: water. Industrial wastewater was indiscriminately discharged into water resources; this prompted the country into action. A number of initiatives were taken; legislature formulations, recycling and reuse measures were instituted. This paper will highlight all the initiatives taken by Lesotho to ensure sustainable economic development within the country with emphasis on water conservation and integrated water resource management. Key words: wastewater pretreatment, intergraded water resource management, water conservation INTRODUCTION Water is viewed as the back bone of Lesotho’s economy. Lesotho is currently earning revenue through the export of high quality water to South Africa through the Lesotho Highland Development Water Project. The industrial development in Lesotho has been in the textile manufacturing sector, this is considered as a “wet industry” due to its large water requirements. The existing “wet” industries in Lesotho, are placing pressure on the country’s water. The wet industries currently use a significant portion of the readily available fresh water. It is estimated that in the Maseru area up to 20% of the water supply is utilised by industry. Industrial activity in Lesotho can be broadly divided into: an agricultural primary sector with wool, mohair as the major exports, a manufacturing secondary sector, comprising mainly textiles and electronic products, and the service industry as the tertiary sector. Government of Lesotho is actively promoting industrial development as a means of creating employment and enhancing economic growth. Since 1980’s contributions to the economy by the manufacturing sector has been steadily growing. There is foreign investment in this sector as a result of Lesotho’s accreditation under the African Growth Opportunities Act of 2000, promulgated by the USA. The textile industry has recently expanded to include newly established denim mills, which supply woven denim fabric to other denim textile industries within Lesotho. Both the denim mill and the sprawling textile industries are termed wet industries due to their high water demands of around 1200 kilo litres per day. The high water demand textile industries are located in the lowlands of Lesotho. The lowlands are also areas of rapidly expanding urban population, population densities are at their highest. The high population densities and the wet industries have put a huge stress on existing water services in the lowlands. The major challenges facing water resources in the lowlands, with regard to industrial development especially textile industries of Lesotho are demand and associated water resource pollution, from indiscriminate disposal of wastewater. Industrial development in Lesotho posed major environmental issues. The industrial wastewater and associated solid waste emanating from the textile industries posed a major water resource management threat that could potentially affect the number of jobs in the garment industry (Chakela 2000, Schoeman 1999). There are two types of wastes produced by the textile industries. The wastewater resulting form the dyeing and washing processes. There are also solid wastes produced from textile industries, these include: pumice stones, materials off cuts, waste cotton, packaging material including plastics. Wastewater production per textile manufacturing industry is estimated at 960 kiloliters per day (Schoeman, 1999, PHD, 2001). There are about six textile industries in Maseru alone. Solid waste production is not easily quantifiable: however the one denim mill in Lesotho produces 14 00 kilograms of cotton waste per day (PHD, 2001). The textiles industries produce huge volumes of waste both water and solid waste. Mohokare River offered a convenient disposal site for most wastewater effluents due to its close proximity to industrial estates. The indigo blue raw effluent posed an environmental threat to receiving water resources both surface and groundwater resources. The solid wastes also were indiscriminately discarded and they made their way into receiving water bodies. The possible environmental pollution, especially water resources, both at national and regional level cannot be over emphasized. Mohokare is an international border between Lesotho and RSA. The management of this shared watercourse is a joint effort between the two countries. This is as per the regional cooperation these two have signed. It was therefore important that Lesotho enhances its wastewater management practices to secure the harmonious bilateral cooperation these two countries have shared over the years. Also to ensure long-term survival of textile industries in Lesotho and overall sustainable development as per Agenda 21 and other international obligations that Lesotho is signatory to. Working towards sustainable development Government had to reinforce their commitment to ensuring sustainable development in the textile industry sector. Lesotho worked towards this through integration of social, economic and environmental factors into planning, implementation and decision-making processes. Legislature governing water resources in Lesotho was recognised as one of the tools of sustainable development. The legislative framework was reviewed and updated to address existing gaps. Water and Wastewater Services Legislative Framework Prior to 2002 a gap was identified in existing legislature governing water resources management. The previously existing legislative framework made provision for actions against polluters; the level of enforcement was limited, the penalties against polluters were minimal. The small penalties and lack of enforcement had minimised any incentive for the industries to maintain standards and adhere to regulations. Government of Lesotho embarked on a Policy formulation exercise. The Industrial wastewater management policy (2002) was drafted through a consultative process involving NGO’s, Industries, Government and other major stakeholders. Within the framework of implementation accompanying this policy, the roles of all these different role players in the water sector are clearly defined: these roles range from planning, implementation and decision-making processes. Currently Lesotho has comprehensive legislative instruments governing water resources management these are: Water Resources Act (Act No. 22 of 1978) provides for the use, control, protection and conservation of water resources. Lesotho Water and Sewerage Authority Order (Order No. 29 of 1991) Empowers WASA the bulk water supply company in Lesotho to exercise its powers and perform its duties. Lesotho Water and Sewerage Authority Regulations (No. 173 of 1992) The regulations make provision for entering into agreements with industries regarding the standard of wastewater discharge. The Authority is empowered to charge a surcharge based on the characteristics of the wastewater. The Environment Act (No. 15 of 2001) The Act provides for the management of the environment and all natural resources. One of the environmental principles it subscribes to is to ensure that sustainable development is achieved through sound management of the environment. The Act requires Environmental Impact Assessments to be undertaken and approved by the Lesotho Environmental Authority before a licence to operate is issued. Prior to discharge of wastewater, the industry will have to apply for a licence from the authorities. The Industrial Wastewater management Policy (2002) this provides for incentives to the industry to minimise water consumption or to recycle, re-use or reclaim wastewater. The policy has a clearly defined implementation plan with the roles of all major stakeholders clearly defined. The policy has four With the legislative framework in place, Lesotho was still faced with high water demands to fuel the expanding industrial base whilst already coping with water shortages in the major urban areas. The NGO’s, Industries and Government looked into ways of ensuring wise use of the resource and dealing with mounting problem of waste form industries, both wastewater and solid waste. Efficient Water Use and Wastewater Treatment and Recycling The long-term survival of industries relies on a reliable source of water. With the droughts of 2003, Lesotho faced major water shortages especially in the lowlands. These together with government’s commitment to water resource conservation initiatives Industries were forced to, consider more efficient use and improved management of water and associated catchments. Cleaner technologies and practices, which are more efficient and less polluting, were introduced in the industrial sector. Wastewater pre treatment facilities were establishment in two major industries. All other adjacent factories connected their wastewater effluent to these two pre treatment works. These wastewater pre treatment facilities have greatly improved the quality of wastewater now discharged into Mohokare River while arrangements are under way for its discharge into sewer treatment works. Table 1 Impact of pre-treatment on wastewater quality Parameter Alkalinity mg/l Conductivity µS/cm pH BOD5 mg/l Nitrates mg/l NO3 - N Chromium mg/l Cr6+ Ammonia mg/l NH3 Colour (source, DWA 2005) National Effluent standards 1997 N/A 75 above intake 5.5 - 9.5 400 1.5 0.05 10 Pre treated effluent 206 1582 7.43 180 0.041 0.02 0.29 0.1 Raw effluent 3000 1126 5.62 246 0.048 0.13 16 348 From Table 1 the quality of the pre treatment effluent compared to raw effluent is now well within guideline limits. One of the major concerns about industrial wastewater was its indigo colour that was imparting a blue colour on the muddy waters of Mohokare. After treatment the colour has been totally removed. The pre-treatment facility also provided an opportunity for some of the wastewater to be reused. The pre treated industrial wastewater is recycled back into the industrial process. It is estimated that in the textile industries approximately 60% of the treated wastewater is recycled back into factory process, with the remainder discharged to sewer. This has lead to reduction in water needed by the textile industries. As a result of wastewater pre treatment, recycling and reuse the water consumption has been reduced while the water resources like Mohokare have been spared from eminent pollution. However solid waste disposal remained a challenge. Solid waste reuse In the lowlands of Lesotho it was common to observe heaps of material off cuts and other industrial solid waste dumped indiscriminately in and around major urban centres like Maseru, Mafeteng and Maputsoe. While Lesotho developed its industrial base, solid waste management became a mounting problem. A number of initiatives were instituted to address this problem. National Environment Secretariat coordinated a committee on Solid waste management. This multi stakeholder committee made up of relevant government departments, civil society and the private sector met on a regular basis to discuss and formulate national response to solid waste management within the country. One of the outcomes of this committee has been the designation of proposed sites for a new Maseru city landfill. Currently a feasibility study, as per Environment Act 2001, is being undertaken by Ministry of Local government to determine suitability of the different sites for a sanitary landfill. Corporate responsibility was not only limited to wastewater management initiatives, industries made initiatives to also minimise their solid waste production. The materials off cuts, the waste cotton are mixed with furnace oil to feed the boilers. The generated steam is being used to drive steam irons and tumble driers back in the factory floor. This saves energy while also reducing solid waste production. The initiative has gone beyond government and cooperate world, Basotho society at large came up with initiatives to make use of the solid waste from the textile industries. The material cut offs have found many uses among the urban poor. The larger materials off cuts are used in garment manufacture. This has lead to a number of small-scale material hawkers who intern supply other emerging small-scale tailors. The urban poor have found much needed jobs through this waste scavenging. The smaller materials off cuts are used as a source of fuel for home brewing and cooking. This has reduced pressure on trees and shrubs that ere used as a source of fuel. Over and above this has reduced energy costs for the urban poor. Despite these appropriate recycling initiatives to minimize these scrap material there are still places in Maputsoe, Mafeteng, and Maseru where scrap material are still found strewn around in villages. This poor waste management reduces the aesthetics value of most urban villages. Government in response to this has embarked on construction of a proper sanitary landfill. There were initiatives to raise awareness of the consequences of discharging poorly or untreated industrial wastewater on the receiving waterways and downstream water users. These awareness raising initiatives targeted: government, industry and civil society. The adopted strategy as a result of these awareness raising initiatives can best be described as an integrated and co-ordinated institutional approach with emphasis on wise use, recycling and overall environmental management. REFERENCE LAWS of Lesotho. 2004. Government Printing Works Ministry of Natural Resources. 2002. Industrial Wastewater Management Policy. NES. 1997. Wastewater or Industrial effluent Discharge Standards for Lesotho. PHD (Pulles Howard & Delang). 2001. Environment Project Brief for Nien Hsing Denim mill and garment factory. For Nieng Hsing International Lesotho. Schoeman 1999. An investigation into an integrated wastewater treatment management system for Maseru and Thetsane estates. Project JQ63600006Q01