Wastewater flow characterization at selected points of the Harare sewerage system M.P. Meki* and Z. Hoko University of Zimbabwe, Department of Civil Engineering, Box MP 167, Mt Pleasant Harare , Zimbabwe ABSTRACT Some models and theories on the flow variation of sewage in sewers as well as infiltration appear to exist in some developed countries. There is little published information on the variation of flow in sewers as well as the amount of infiltration for most developing countries including Zimbabwe. These aspects are critical for the proper design of sewerage reticulations, sewage pump stations, flow equalization facilities and sewage treatment works. A study was carried out in the period February to May 2009 to investigate the flow characteristics and infiltration at selected points on the sewerage network of Harare, Zimbabwe’s capital. Sewage flow was measured at 2 selected points on the network at pre-determined time intervals. The depth of flow was measured by a calibrated plate and flows computed using the modified Colebrook-White formula taking a roughness coefficient of 1.5 mm as suggested in most literature. It was found out that for a 225 mm diameter pipe the ratio of the minimum flow to average flow ranged from 0.4 - 0.7 during the study period while the ratio of maximum flow to average flow was 1.4 - 1.9. The ratios of minimum to average and maximum to average were 0.5-0.7 and 1.5-1.7 for a 525 mm pipe. Infiltration estimated from the minimum night flows was found to be 51% to 70% for all points studied and appeared independent of the pipe diameter when expressed as a percentage of the average flow. It was concluded that flow variation was highest in the smaller pipe (225mm) compared to the larger pipe (525mm) and that infiltration expressed as a percentage of the average flow appeared independent of the pipe size. The effect of the pipe age and reticulation length on flow variation and infiltration need to be investigated in future studies. Strategies for reduction of infiltration such as lining of pipes and replacement of old pipes should be considered. Keywords: flow variation, infiltration, minimum night flows, sewage, sewerage 1 Introduction An estimated 40% of the population lacks access to sanitation facilities with approximately 6000 children, most of them from developing countries, dying every day of diseases related to inadequate sanitation and a lack of access to drinking water (Rosenquist, 2005). Furthermore 14% of the sewage in Latin America is treated before being discharged in waterways and in Europe merely 79 major cities out of 542 are estimated to have full treatment of their sewage. In Europe merely 30% of all the waterborne sewage functions are in a sustainable manner (Rosenquist, 2005). Municipal sanitary sewage collection systems (pumping stations, force mains, manholes and treatment plants) play a critical role in protecting our cities and towns and the performance of these systems can significantly influence the performance of the wastewater treatment plants (EPA, 2008). Accurate reliable measurement of flows in municipal sewer systems is essential for effective routine wastewater operations as well as infrastructure planning and regulatory compliance Trivedi and Walkowiak, (2005). Flows important for the designs of sanitary sewers are daily minimum and maximum, daily average and peak flow (ASCE, 1982). Peak flows estimated for the end of the design period usually determine the desired hydraulic capacities of sanitary sewers, pumps and some treatment conduits * corresponding author : muxias.meki7@gmail.com / mukiluc@yahoo.co.uk : telephone;+263 11 77 47 67 (ASCE, 1982). Therefore reliable information on existing and projected flows must be available if these facilities are to be designed properly (Escritt, 1960). . However reliable information is scarce and data available reflect a wide range which is not easily rationalised in practical terms thus typical sewage flows are estimated (IWPC, 1973). According to Hoko (2005) Harare has problems of accurately quantifying sewage flows, thus lack of data in Zimbabwe makes the selection of the appropriate factor difficult. Relatively little research has been undertaken on the quantity and quality of wastewater discharges from domestic households Butler et al. (1995). The majority of the data collected has been collected at the inlet of wastewater treatment plants (Metcalf and Eddy Inc., 1991). Knowledge of the quantity and quality of sewage at both ends of the sewer network might give an indication of the effects on sewer such as dilution, sedimentation, erosion and biochemical transformations (Butler et al., 1995). In general Southern African sewerage systems are on a separate basis on measures being taken to prevent as far as possible the inflow of stormwater into the foul sewers (IWPC, 1973). The two documents currently used in Zimbabwe for the design of sewerage reticulations are silent on the details of flow variation and infiltration1. Infiltration and inflows are a major source of sanitary overflows that release sewage into lakes, streams, streets and basements Chamberline, (2008). However historic data from several sources suggest that under peak wastewater conditions as much as 75% of wastewater flow is generated from infiltration and inflow as some surveys indicated that 50% to 70% of these infiltration and inflow is from private property sources (WEF, 1999). Infiltration and inflow on water treatment facilities results in increased operating expenses (GWI, 2007). According to Nhapi et al. (2002) the eutrophication in Lake Chivero is mainly due to discharge of poorly treated effluent into rivers. Furthermore Lake Chivero the major potable water source for Harare, Zimbabwe’s capital is seriously polluted as a result mainly of poor wastewater management in the catchments. The deterioration of the water quality of the inflow rivers into Lake Chivero greatly affects water treatment rendering it more sophisticated and expensive (Nhapi and Tirivarombo, 2004). Furthermore overloading of the reticulation and pumping stations, which is partly attributed to inaccurate information on flows and levels of service, is also a major problem which has resulted in spillages of raw sewage into streams and consequently pollution of river sources (Hoko, 2005). The study was carried out in Newlands and Belvedere, which are low-density suburbs in Harare. The study investigated the variation of sewage flow and the level of infiltration at two selected points (one in each of the suburbs). 2 Background theory 2.1 Wastewater generation Sewage is generated from such water sources as the water closet, water from the kitchen sink, bath water (Butler et al., 1995). About 70 % of domestic consumption may be expected to reach the sewer but this percentage will be higher where from dwellings where there are no gardens (IWPC, 1973). Based on a research from Mufakose (Hoko 1999, Gumbo 2000) a typical high density suburb in Harare, 85 % of water consumption is retained as sewage. According to O’Brien and Gere (2004), water consumption which returns to sewer ranges from 80% to 90%. Some 85% of average daily water demand returns to the sewer generally in Zimbabwe (SALA, 1990). Santosh (1996) and Metcalf and Eddy (1991) suggest that water consumption is affected by metered services, cost and availability of water, quality of water supplied, climate, population, and economics, density of community and water conservation. Flow is estimated using average wastewater generation figures to establish 1. 1 2. BCHOD(Brian Colquhoun, O’Donnell and Partners), HDS(Housing Development Services), 1982. Design Approach to Water and Sewerage Problems related to Urban (Predominantly High Density) and Rural Communities in Zimbabwe. Ministry of Local Government and Housing. Government of Zimbabwe. Harare. Swedish Association of Local Authorities, 1990. Sanitation Manual Design Procedures (Manual No.5) SALA 2 average flow and peak factors related to position in the network using population served or the average flow rate at a particular point (WFPC, 1970) therefore the peak factor varying with the size of flow. 2.2 Flow variation Hourly variations in water consumption affect wastewater flows, with the first peak generally occurring in the late morning and other peaks during lunch time and late in the evening depending on the distance from the point of generation (Metcalf and Eddy Inc, 1991). These fluctuations are less pronounced downstream as they are damped because of storage space and time required to reach the gauging point, as such peak factors (expressed as the number of times of the average values) will be much greater in lateral (collector) sewers compared to main sewers (Santosh, 1996). According to literature (Metcalf and Eddy Inc, 1991; DWSD, 2003; Raju, 2003) factors are expressed as a ratio of maximum flow to average flow. Santosh (1996) and Metcalf and Eddy (1991) suggest that the ratio of peak hour flow to average daily flow is 1.5. Minimum flows, both for initial and final conditions are critical directly to the design of sewers to insure proper cleansing velocity and protection against sulphide corrosion (WPCF, 1970). 2.3 Flow computation and measurement Largely in America and Great Britain the Manning’s formula is used but the coefficient of roughness should be accurately chosen (Escritt, 1960). However studies by hydraulicians recommended that the most accurate basis for hydraulic design which is shown by most experiments to be applicable to virtually any commercial surface and fluid over a wide range is the ColebrookWhite equation (Ackers, 1958). In addition SALA (1990) suggest that the Colebrook-White formula should be used for the calculation of velocity and discharge in sewers. Three methods can be used to measure flows, hydraulic structures, slope hydraulic radius and Area velocity Trivedi and Walkowiak, (2005). According to Hammer and Hammer, (1996) flow measurement in pipes can be done by the installation of flumes, measuring the flow depth. However Hoko, (2005) suggest that measurement at manholes can be done using a calibrated aluminium plate to measure the depth of flow and using the Colebrook White formula to calculate flow. This approach gives a deviation of 5% (Hoko, 2005) compared to the range for most meters of up to 21%. 2.4 Infiltration and inflow Infiltration is groundwater that enters sanitary sewer systems through joints and cracks in the sanitary sewer pipes (GWI, 2007). Exfiltration can occur when the sewer liquid level is above groundwater level introducing a serious environmental and health hazard (Stephenson and Barta, 2005).The problems of infiltration and inflow range from environmental and public health to increased costs to convey and treat peak flows of sewage (EPA,2002). According to GDSDS (2005) infiltration is calculated as a percentage of dry weather flow expressed as the ratio of minimum night flows to average dry weather flow. However (O’Brien and Gere, 2004) infiltration is also calculated from water consumption data where Average dry weather flow (ADWF) = Sanitary Base flow + Groundwater infiltration (GIW) Where ADWF = average flow from sanitary sewer on daily basis without reaction to rainfall; Sanitary Base flow = the amount of water consumption returned to sewer, GIW = allowance that is added to sanitary base flow to obtain dry weather flow. Karpf, (2007) suggest the use of Darcy’s law to calculate infiltration. Where Qin is the infiltration, k is pipe permeability (m3.m-2.s-1), dl is the mean distance, dh is the hydraulic slope and Agw is the wetted area. 3 Study area Figure 1 below shows the study area map of Harare, Zimbabwe 3 Fig. 1: Study area with black fills in the areas studied map The study area Harare has a population of 1 900 000 (CSO, 2002) with 106 560 houses in 15 high density suburbs. Reports from the Harare Municipality show that the sewerage reticulation’s pipes are predominantly concrete, asbestos cement and earthenware. According to Municipal by laws it is illegal to discharge stormwater into the sewer system (SALA, 1990) suggesting that Harare has a separate sewer system. Water consumption in Harare is 430,000 m3/d and 304 000m3/d (70% of it) is collected as wastewater with 23 800 m3/d of wastewater is treated on site and at two main wastewater treatment plants, Firle (capacity 144 000 m3/d) and Crowborough (45 000m3/d) (Nhapi, 2004). About 55% of the wastewater is treated in systems that are over loaded (Nhapi et al. 2006). Furthermore the current challenge in Harare is what to do with the increasing volumes of wastewater. According to the Harare Municipality Crowborough currently receives around 139 000 m3/d. Onsite systems like the bucket systems and pit latrines are not allowed in Zimbabwe (Taylor and Mugede, 1997). Smaller urban centers use mostly use septic tanks but few towns have vacuum cleaners and around 92 % of urban households are connected to the sewerage system (Nhapi, 2004).About 70% of the effluent is reused for pasture and irrigation whilst the rest is discharged into the Mukuvisi and Marimba Rivers (JICA, 1996). Because of poor management of water treatment plants effluent discharges runoff and seepage intrusions from pasture irrigation and other upstream point and non point sources of pollution in Lake Chivero (Mugadza, 1997). According to Hoko, (2005) Chitungwiza a town 20 km from Harare has problems of surcharging sewer lines and break down of pump stations. Chitungwiza Cholera outbreak was due to poor sewer reticulation systems and personal hygiene (OCHA, 2008). Newlands and Belvedere are low density residential areas in Harare, Zimbabwe as shown in figure 1. Newlands 525mm sewer pipeline serves 669 stands with a population of 8 697 and Belvedere 225mm sewer pipeline serving 130 stands with a population of 1 690 taking occupancy rates of 13 persons per stand according to (JICA, 1996) and design maps from the Harare City Council Department of Works. 4 4 Materials and methods 4.1 Study Design The study area locations Belvedere shown below in fig. 1 and Newlands, fig.2 where lines with proper performance of sewage where there is smooth laminar flow Trivedi and Walkowiak, (2005). The selection of points of measurement was a straight channel with no connections to avoid hydraulic disturbances. The Colebrook White formula is regarded as the most basis for hydraulic design (Ackers 1958) which is recommended by most hydraulicians and SALA (1990) suggest the use of the Colebrook White formula. Novonty et al. (1989) suggest that use of coefficient of roughness, k = 1.5, regardless of the material since the coefficient of roughness is more a function of the sewer alignment Fig.2 and 3 below shows the location of points of measurement Fig 2: Study area location and catchment for Belvedere 5 Fig 3.: Study area location and catchment for Newlands 4.2 Methods of flow measurement and computation According to Hoko (2005) flow measurements at manholes can be conducted using a calibrated aluminium plate. The slope of the pipe line before and after the selected manhole can be determined using actual levels and distances as measured on site. The modified Colebrook-white formula given below (Casey, 1992) was used to calculate the velocity of flow. k 2.51v v 2 2DS . log 3.7D D 2 gDS ----------- (1) Where D – diameter of the sewer in (m) Fig. 4: Sewage flow in pipe. S – Slope (dimensionless or m/m) k – Roughness of pipe (m) 6 – Kinematic viscosity (m2/s) sin ------------------------------------ (2) 2 cos (1 2 d D) 1 is the angle subtended by the water surface at the centre of the pipe. d is taken as the depth of flow. A roughness (k) value of 1.5 can be used as suggested by Butler and Pinkerton, (1987) and Novonty et al. (1989). 4.3 Peak factors The most common method of determining peak factors is from the analysis of flow rate data (Metcalf and Eddy Inc., 1991).The resulting peaking factors for any average flow is plotted against the average daily flow to find a correlation so that the peaking factor for any average flow can be calculated (DWSD, 2003) and (Metcalf and Eddy Inc, 1991). 4.4 Infiltration According to GDSDS (2005) infiltration is calculated as a percentage of dry weather flow expressed as the ratio of minimum night flows to average dry weather flow. Furthermore Kratch, (2007) suggest that expressing infiltration to average wastewater discharge yields comparative values. 5 Results and discussion 5.1 Results 5.1.1 Results of flow measurement for Newlands The results for the flow measurements for Newlands are presented in Fig. 5 to Fig. 7. Fig 5 New lands flow Measurements manhole 1 08/04/2009-09/04/2009 7 Fig 5: New lands flow measurement results 29/04/2009-30/04/2009 Fig 6: New lands flow measurement results manhole 1 18/05/2009-19/05/2009 8 Fig 7.New lands flow measurement results manhole 1 21/05/2009-22/05/2009 (No water supply). Table 1: Summary of results for Newlands from 8 April to 21 May 2001 Day 1 Day 2 Day 3 Day4 08//04/200909/04/2009 29/04/200930/04/2009 18/05/200919/05/2009 21/05/200922/05/2009 Maximum flow 41.91 (l/s) 47.70 47.70 36.41 Minimum flow 13.96 (l/s) 21.83 21.83 13.96 Average (l/s) 32.23 32.45 23.26 0.7 0.7 0.6 Min/ave flow 24.98 0.6 9 Max/ave 1.7 1.5 1.5 1.6 % < 0.6m/s2 63 30 23 82 % Infiltration 56 68 67 60 5.1.2 Results of flow measurements for Belvedere The results of the flow measurements for Belvedere are as in Fig. 8 to Fig. 11. Fig 8: Belvedere flow measurement results manhole 1 10/04/2009-11/04/2009 2 Cleansing velocity for trunk sewers according to Swedish Association of Local Authorities, 1990. Sanitation Manual Design Procedures (Manual No.5) SALA 10 Fig 9: Belvedere flow measurement results 01/05/2009-11/05/2009 (public holiday). Fig 10: Belvedere flow measurement results manhole 2 15/05/2009-16/05/2009 Fig 11: Belvedere flow measurements results manhole 2 20/05/2009-21/05/2009 Table 2: Summary of results for Belvedere Day 1 10/04/2009- Day 2 01/05/2009- Day 3 15/05/2009- Day 4 20/05/200911/04/2009 02/05/2009 16/05/2009 21/05/2009 Maximum flow (l/s) 4.23 4.23 4.23 4.23 11 Minimum flow (l/s) 2.03 2.03 1.42 1.42 Average flow 3.02 (l/s) 2.91 2.78 2.78 Min/ave 0.7 0.7 0.4 0.4 Max/ave 1.4 1.5 1.9 1.9 % < 0.75m/s3 100 100 100 100 % Infiltration 67 70 51 51 5.2 Discussion 5.2.1 Flow variation The peak flows for Newlands 525mm pipeline were generally between 7.30am and 8.30am ranging from 36.41(l/s) – 47.7(l/s) and between 4pm and 5pm whilst minimum flows were between 11pm and 2am ranging from 13.96(l/s)-21.83(l/s). The peak flows for Belvedere 225 mm is generally between 6am -7am, 12.30pm-1pm,6pm and 8pm-9pm ranging 3.45 l/s to 4.23l/s whilst minimum flows are between 1am-3am and 10pm - 11.30pm ranging from 0.91 l/s to 2.03l/s. O’Brien and Brien, (2004) found peaks flows during the period 7am to 8am and 8pm to 9pm with low flows at early hours of the morning from 2am to 3am which is comparable to findings of this current study. Metcalf and Eddy suggest that generally three peaks appear in the morning, mid day or lunchtime and in the evenings. On 21 May 2009, Fig. 7, low flows were experienced due to lack of water supply and the variations had low flows twice in the late hours of the morning and in late hours of the morning (11pm to 12 pm and 4am to 5am) compared to other days. In Belvedere higher flows where experience on a public holiday with low flows between 9pm and 10pm.The peak flows for Belvedere are earlier than for Newlands because the point of gauging is nearer to households, 20 to 30 metres and 5 to 10 km respectively. However the 225mm pipeline has larger variations of flow than the 525 mm pipeline with the standard deviation of the flows ranging from 21% to 29% compared to 16% to 26% respectively expressed as a ratio of the average flow. 5.2.2 Velocity of flow The requirements for cleansing velocities for sewers in Zimbabwe are 0.6 m/s and 0.75 m/s for collector and, trunk and main sewers (SALA, 1990). The range of velocity flow for Newlands is between 0.52m/s and 0.70m/s. The 525mm trunk sewer pipeline for Newlands achieves cleansing velocity 20% to 80% over a 24 hrs. The Belvedere 225mm sewage pipeline does not achieve cleansing velocity in all measurements with velocity ranging from 0.15m/s to 0.25 m/s. According to Hammer and Hammer (1986) low flows in pipes a result in anaerobic reactions which corrode the crown of the pipe resulting in cracking of the pipe. The absence of vermines on opening the manhole and wearing and corrosion of the steel steps in the manhole shows the production of these reactions. According to Arthur et al. (2008) majority of pipe blockages are from diameter 225 mm or less and failure to meet self-cleansing criteria. However manholes in this study do not show any signs of overflows because there are several factors that contribute to blockages according to (Arthur et al., 2008). 3 Cleansing velocity for lateral sewers according to Swedish Association of Local Authorities, 1990. Sanitation Manual Design Procedures (Manual No.5) SALA 12 5.2.3 Infiltration Based on a method by White et al. (1996) and Ainger et al, (1998) for calculating infiltration a range of 56% to 68 % for Newlands and 51% to 70% for Belvedere was found and appear to be independent of pipe size. The percentage of infiltration is high compared to studies done in developed countries where GDSDS (2005) reported infiltration to be 30% of dry weather flow. In the UK infiltration ratios have been found to range from 15% to 50% of dry weather flow White et al. (1997). There is a decrease in infiltration as the average flow decreases which may be as a result of settling particles due to low flows thus settling solids blocking some points of leakage. 5.2.4 Peak factors The maximum to average flow range for Newlands was 1.5 to 1.7 and minimum to average flow was 0.6 to 0.7 and Belvedere had a ratio of 1.4 to 1.9 of maximum to average and 0.4 to 0.7 minimum to average flow. The range of peak factors for the 225mm (Belvedere) pipe was higher than that of the 525mm pipe (Newlands) due to a larger variation in water supply. The peak factors obtained for both areas studied were lower than the peak factor of 2 generally used for sewerage reticulation in Zimbabwe based on SALA, (1990). However the peak hour factors are close to a value suggested by Metcalf and Eddy Inc. (1991) of 1.5. Table 3 below shows the comparison of peak factors obtained from measured flow to estimated peak factors based on the French Model Harmon’s formula and (Little, 2004). Table 3: Comparison of estimated and actual peak factors. Area Day average of flow measurement [l/s] Belvedere 1 2 3 4 Newlands 1 2 3 4 3.02 2.91 2.78 2.78 24.98 32.23 32.45 23.26 Actual Peak factors 1.4 1.5 1.9 1.9 1.7 1.5 1.5 1.6 Estimated Factors (French Model) 2.9 3.0 3.0 3.0 2.0 1.9 1.9 2.0 Deviation Estimated Deviation [%] Factors [%] Harmon's Formula 110 1.3 -6 98 1.3 -13 58 1.3 -31 58 1.3 -31 18 1.1 -33 29 1.1 -24 29 1.1 -24 26 1.1 -29 The deviation from the actual peak factors (based on measured flow) of the French model is high and positive compared to that of the Harmon formula. However the deviation for the large pipe of the French Model reduces whilst the deviation of the Harmon Formula increases. Little (2004) suggest that the Harmon formula is more accurate for populations greater than 7000, however in this study it is more accurate for populations less than 7000. It was concluded that the Harmon formula is more accurate than the French model. 6 Conclusions. Belvedere has risk of blockage and backflows due its low flows that do not achieve cleansing velocity. Infiltration is generally too high in both (RC) pipe (AC) pipe and is independent of pipe size and age. The Harmon formula can be used estimate peak factors for flow range (2-35 l/s) found in this study. 13 7 Recommendations There is need for extensive collection of flow data on the Harare sewerage collection system over a number of years to determine an appropriate model for Zimbabwe. Further studies need to be done to relate pipe age to infiltration, soil texture and pipe material. Sealing deformed joints and open cut repairs are also required. New lining might be also required to prevent migration of infiltration to minor or non structural defects. This information is useful in management and decision making in wastewater management. 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