GAUTENG DEPARTMENT OF AGRICULTURE CONSERVATION AND ENVIRONMENT GAUTENG PROVINCIAL BUILDING AND DEMOLITION WASTE GUIDELINES MARCH 2009 1 TABLE OF CONTENT GLOSSARY OF TERMS DEFINITIONS EXECUTIVE SUMMARY 1. INTRODUCTION 1.1 Background 1.2 Methodology followed in the Development of these Guidelines 2. VISION AND MISSION 2.1 Vision 2.2 Mission Statement 3. AIM AND OBJECTIVES OF THESE GUIDELINES 4. WHAT IS WASTE, BUILDING & DEMILITION WASTE AND INTEGRATED WASTE MANAGEMENT 4.1 What is waste? 4.2 What is Building and Demolition Waste? 4.3 What is Integrated Waste Management? 5. PRINCIPLES, POLICY & LEGISLATION 5.1 White Paper on Integrated Pollution and Waste Management 5.2 National Waste Management Strategy 5.3 National Environmental Management Act 107 of 1998 5.4 Polokwane Declaration on Waste Management 5.5 Gauteng Integrated Waste Management Policy 2006 5.6 Gauteng Waste Minimisation Plan 6. SOURCES OF BUILDING AND DEMOLITION WASTE 7. GUIDELINE FOR THE MINIMISATION OF BUILDING AND DEMOLITION WASTE 7.1 Introduction 7.2 Minimisation of Building and Demolition Waste through Reduction 7.2.1 Benefits of Reduction 7.3 Minimisation of Building and Demolition Waste through Deconstruction 7.3.1 Benefits of Deconstruction 7.3.2 Limiting Factors for the Deconstruction of Waste to Reduce Building and Demolition Waste 7.4 Minimisation of Building and Demolition Waste through Reuse and Recycling 7.4.1 Benefits of the Recycling Building and Demolition Waste 7.4.2 Limiting Factors for the Reuse and Recycling Building and Demolition Waste 7.5 Steps to Consider 7.6 The Building and Demolition Waste Minimisation Guideline Chart 7.7 Further Explanatory Notes on Recycling Options 7.7.1 Purchasing to Prevent Building and Demolition Waste 7.7.2 Planning Departments 7.7.3 The Use of Longer Lasting Materials and Cost Implications 7.7.4 Timber and Wood 7.7.5 Asphalt 7.7.6 Bricks 7.7.7 Concrete 7.7.8 Metals (Ferrous and Non-ferrous) 7.7.9 Glass 7 11 11 13 15 15 15 16 17 17 18 18 21 21 21 21 21 21 21 24 26 26 27 27 28 28 29 29 30 30 32 34 39 40 41 41 43 45 47 48 49 51 2 7.7.10 Paper and Cardboard 7.7.11 Plastics 7.7.12 Drywalling 7.7.13 Building Disassembly 7.8 General Principles 8. REFERENCES 9. ACKNOWLEDGEMENTS 53 55 56 57 59 60 61 LIST OF FIGURES Figure 4-1: Waste Hierarchy inherent to Integrated Waste Management 20 LIST OF TABLES Table 8-1: Steps to be taken in the Minimisation of Building and Demolition Waste Table 8-2: The Building and Demolition Waste Minimisation Chart Table 8-3: Potential Uses of Building – Related Recycled Materials 32 34 41 APPENDICES APPENDIX 1 ADDITIONAL BUILDING AND DEMOLITION WASTE STREAM DEFINITIONS CONTAINED IN LOCAL AUTHORITY BYLAWS APPENDIX 2 REGULATIONS UNDER SECTION 24(5) OF THE NATIONAL ENVIRONMENTAL MANAGEMENT ACT 107 OF 1998: ENVIRONMENTAL IMPACT ASSESSMENT REGULATIONS & IDENTIFICATION OF ACTIVITIES AND COMPETENT AUTHORITIES UNDER SECTION 24 OF THE ACT 3 GLOSSARY OF TERMS B&D CFL CIPR CoJ COLTO CSIR DEAT DWAF ECA EMP EPS GDACE GGBFS GPG HDPE IP&WM IWM LDPE NEMA NWMS PET PP PPVC RAP RBP SoER UPVC Building and Demolition Compact Fluorescent Lamp Cold In-place Recycling City of Johannesburg Committee of Land and Transport Officials Council for Scientific and Industrial Research Department of Environmental Affairs and Tourism Department of Water Affairs and Forestry Environment Conservation Act 73 of 1989 Environmental Management Plan Expanded Polystyrene Gauteng Department of Agriculture, Conservation and Environment Ground Granulated Blast Furnace Slag Gauteng Provincial Government High Density Polyethylene Integrated Pollution and Waste Management Integrated Waste Management Low Density Polyethylene National Environmental Management Act 107 of 1998 National Waste Management Strategy Polyethylene Terephthalate Polypropylene Plasticised Polyvinyl Chloride Recycled Asphalt Pavements Reclaimed Bituminous Pavement State of the Environment Report Unplasticised Polyvinyl Chloride 4 DEFINITIONS Asphalt A black tarlike substance used in road-surfacing and roofing material Building and The excess material produced during construction, renovation, alteration, repair or demolition of buildings and structures. Demolition Waste This waste excludes hazardous waste, produced during the construction, alteration, demolition and repair of any structure, and includes rubble, earth, rock and wood displaced during that construction, alteration, repair or demolition. Deconstruction The careful harvesting or removal of building materials from a structure in the reverse order in which it was constructed as material salvage for reuse. General Waste ‘‘general waste’’ means waste that does not pose an immediate hazard or threat to health or to the environment, and includes (a) domestic waste; (b) building and demolition waste; (c) business waste; and (d) inert waste; (Waste Management Bill , 2008) Hazardous Waste Means any waste that contains organic or inorganic elements of compounds that may, owing to the inherent physical, chemical or toxicological characteristics of that waste, have a detrimental impact on health and the environment; (Waste Management Bill , 2008) Landfill site / Means any site or premise used for the accumulation of waste Waste Disposal with the purpose of disposing of that waste at that site or on that Facility premise; (Waste Management Bill , 2008) Minimisation Recycle A process where waste is reclaimed for further use, and includes the separation of waste from a waste stream for further use and the processing of that separated material as a product or raw material. Reuse To utilize articles from the waste stream again for a similar or different purpose without changing the form or properties of the articles. Waste Means any substance, whether or not that substance can be reduced, re-used, recycled and recovered (a) that is surplus, unwanted, rejected, discarded, abandoned or disposed of; (b) where the generator has no further use of for the purposes of production, (c) reprocessing or consumption; 5 (d) that must be treated or disposed of; or (e) that is identified as a waste by the Minister, but - (i) a by-product is not considered waste; and Waste Avoidance (ii) any portion of waste, once re-used, recycled and recovered, ceases to be waste; (Waste Management Bill, 2008) The prevention and avoidance of the production of waste. Waste Disposal The environmentally safe and legal deposit or placing of waste onto land. Waste Minimisation The reduction of the quantity, (e.g. volume and or mass) of waste generated and disposed. Waste Recycling A process where waste is reclaimed for further use, and includes the separation of a waste from a waste stream for further use and the processing of that separated material as a product or a raw material. Means reducing, removing and keeping materials out of a waste stream so that the amount of waste needing disposal is reduced and the amount of waste reused or recycled is increased. Means to utilise articles from the waste stream again for a similar or different purpose without changing the form or properties of the article The total flow of waste falling under a particular waste category from activity areas, businesses units, and operations that is recovered, recycled, reused, or disposed of in landfills e.g. domestic waste, hydrocarbon waste, etc. (GDACE, 2006) Waste Reduction Waste Re-use , Waste Stream Waste Treatment This is designed to minimise the impact of waste on the environment and is done prior to further use or disposal of the waste. 6 EXECUTIVE SUMMARY The aim of these guidelines is to provide waste minimisation options as well as alternative uses for building and demolition waste. The Guideline Document has been developed to: a) Assist in the identification of the component of the building and demolition waste stream subject to the minimisation initiative to be undertaken, b) Guide the user in the selection of an appropriate building and demolition waste minimisation option, c) Assist in making a conscious selection of the appropriate intervention stage in the life-cycle of a property/structure (i.e. design, construction, maintenance and demolition), d) Assist in the identification of potential cost implications and the level of technology intervention required, and e) Inform the user of generally accepted waste management principles that can be applied to building and demolition waste. The 2004 Gauteng Provincial State of the Environment Report identified building and demolition waste as contributing up to 25% towards the rapid loss of air space within the Gauteng Province’s landfill sites. Consequently, the Gauteng Provincial Government, through the Department of Agriculture Conservation and Environment initiated a General Waste Minimisation Plan (GWMP) for the province. The GWMP identified in its report, entitled “General Waste Minimisation Plan Status Quo Report” that on average, 20 % of builders and in the Gauteng province was due to building and demolition waste. That plan has emanated into the development of this Guideline Document which is meant to be practical and easy to use. The Guideline Document is targeted at the broad spectrum of waste management practitioners and other stakeholders involved in the generation, conveyancing and disposal of building and demolition waste including; a) Landfill operators and managers b) Municipal managers c) Design engineers and architects d) Construction engineers and managers 7 e) Property owners and developers f) Building and demolition contractors, and g) Other professionals involved in the design, construction, maintenance and demolition cycle of buildings and infrastructure The development of the Guideline Document involved scanning process to review best practice in the Gauteng Province, South Africa and elsewhere particularly first world countries with geo-socio-physical conditions similar to South Africa. This was done in parallel with a stakeholder consultation process which culminated in a Stakeholder Workshop carried in Johannesburg (March 2008) where interim findings were presented. Subsequent exchanges of two drafts were produced wherein stakeholder input was further sought resulting in this final document. The principle of Integrated Waste Management (IWM) has been regarded as central to the development and implementation of this Guideline Document. IWM is a holistic and integrated course of action that incorporates waste avoidance, the minimisation of the generation of waste at source, through reduction and/or cleaner production;, recycling, reuse; waste collection and transportation; waste treatment and/or waste disposal, as a last resort. The overall objective of IWM is to optimise and maximise the efficiency of waste management whilst minimising any negative impacts to the environment. The use of this Guideline Document does not exempt the holder of waste (any person who imports, generates, stores, accumulates, transports, processes, treats, or exports waste or disposes of waste) from complying with Section 2 of the National Environmental Management Act 107 of 1998 and Regulations No. R. 385, 386 and 387 of 21 April 20061 and any amendments thereto (refer to Appendix 2), and National Environmental Management: Waste Act 59 of 2008 (Waste Act, 2008) and any amendments thereof, and any other National, Provincial and Local authority legislation that may be applicable to the activity to be undertaken. A stakeholders’ workshop was published in national media out in order to facilitate input on the content of the Guidelines Document. Participants in the preparation of this document 1 Environmental Impact Assessment Regulations promulgated in terms of Chapter 5 of the National Environmental Management Act 107 of 1998 and the List of Activities and Competent Authorities identified in terms of Section 24 of the National Environmental Management Act 107 of 1998. 8 included representatives from government, local and metropolitan municipalities, private waste management companies as well as some non governmental organisations. 9 SECTION 1 BACKGROUND AND THEORETICAL ASPECTS 10 1 1.1 INTRODUCTION Background The Gauteng Provincial Government (GPG), through the Department of Agriculture Conservation and Environment (GDACE), initiated a General Waste Minimisation Plan (GWMP) for the province. The GWMP identified in its report, entitled “General Waste Minimisation Plan Status Quo Report” that on average, 20 % of builders and in the Gauteng province was due to building and demolition waste. The 2004 Gauteng Provincial State of the Environment Report (SoER) has identified building and demolition waste, as a major contributor to the rapid loss of air space within the Gauteng Province’s landfill sites. Gauteng, as the Province with the greatest industrial and population density, inherently generates the greatest amount of waste (approximately 42% of the waste generated in South Africa is produced in Gauteng Province). It states inter alia that approximately 25% of waste entering landfills are building and demolition waste. The GPG has therefore concluded that building and demolition waste is a major contributor to the rapid loss of air space within the Province’s landfills. It is, therefore, taking appropriate steps to address this problem, amongst which is the development and publication of this document. This Guidelines Document has been developed by the GPG to assist you and all other role players to minimise and/or divert the building and demolition waste away from landfills for other potential and practical re-use options which also make economic sense for the user. The environmental costs associated with the disposal of building and demolition waste, a potentially recyclable material, include: a) Loss of land for housing development; b) Potential loss of habitat for indigenous species when large tracts of land are utilised for landfill space; c) Increased extraction of raw materials for inter alia new construction products; d) Social costs such as loss of available land for recreation facilities; and e) Increase in illegal dumping and the accompanying clean up costs. 11 The scale and extent of the problem demands a comprehensive solution, especially since the majority of the building and demolition waste can be recovered, reused and / or recycled and can serve as a resource to limit the amount of non-renewable natural resources utilised. The GDACE has therefore targeted this area for strategic intervention, in order to minimise unnecessary disposal of building and demolition waste on landfills. This document aims to facilitate Gauteng Provincial waste minimisation processes through practical guidelines to assist the construction and demolition industry. It is based on the use of best practice, where applicable, for waste reduction in building and demolition projects at all scales of operation. It also aims to promote better waste management practises for a wide range of stakeholders including developers, design professionals, suppliers, waste contractors, and collectors. The purpose of this Building and Demolishing Waste Guideline Document is to encourage efficient waste minimisation, good environmental citizenship and resource recovery from building and demolition waste. Role-players targeted for the use of this Guideline Document include (but are not restricted to): a) Landfill operators and managers, b) Municipal managers, c) Design engineers and architects, d) Construction engineers and managers, e) Property owners and developers, f) Building and demolition contractors, and g) Other professionals involved in the design, construction, maintenance and demolition cycle of buildings and infrastructure. The use of this Guideline Document does not exempt the holder of waste (any person who imports, generates, stores, accumulates, transports, processes, treats, or exports waste or disposes of waste) from complying with Section 2 of the National Environmental Management Act 107 of 1998 and Regulations No. R. 385, 386 and 387 of 21 April 20062 and any amendments thereto (refer to Appendix 2), and National Environmental 2 Environmental Impact Assessment Regulations promulgated in terms of Chapter 5 of the National Environmental Management Act 107 of 1998 and the List of Activities and Competent Authorities identified in terms of Section 24 of the National Environmental Management Act 107 of 1998. 12 Management: Wasted Act 2008 and any amendments thereof, and any other National, Provincial and local authority legislation that may be applicable to the activity to be undertaken. 1.2 Methodology Followed in the Development of these Guidelines This Guideline Document is an amalgamation of: a) results obtained from a literature review of best practice in the building and demolition sector in first world countries with geo-socio-physical conditions similar to South Africa such as the United States and Australia as well as best practice in other European countries; and b) a stakeholder consultation process which was carried out in the greater Gauteng area to establish “on the ground” views about practical initiatives that need development in order to facilitate the minimisation of building and demolition waste. The stakeholder consultation process involved discussions with representatives of the largest building and demolition waste processors in the Gauteng Province, such as the Cities of Johannesburg (CoJ), Mogale City, Tshwane and Ekurhuleni Metropolitan Municipalities. Views were also obtained from Pikitup Johannesburg (Pty) Ltd (Pikitup), which operates waste management services on behalf of CoJ, independent views from small waste operators, the Council for Scientific and Industrial Research (CSIR) and the Cape Town Metropolitan Municipality for independent technical input, as well as other participants in the sector. The consultation process, whilst intended to be as broadly participative as possible, had to make a practical shortlist of stakeholders to consult within timeframes and budget limitations available. A stakeholders’ workshop was published in national media out in order to facilitate input on the content of the Guidelines Document. Participants in the preparation of this document included representatives from government, local and metropolitan municipalities, private waste management companies as well as some non governmental organisations. Upon completion of the stakeholders’ workshop, a draft guidelines document was compiled and later disseminated for comment to all stakeholders who had either; 13 a) Attended the workshop; b) Had registered interest in the project after having seen adverts in national media; or c) Had been referred to the project team by a participating stakeholder. Once the receipt of comments period had lapsed, comments that waere practical, relevant and fell within the scope of the project was assimilated into the Guidelines Document. The document was then disseminated in a second and final round of comments period. This document then is the product of the research and consultations process described above. 14 2 VISION AND MISSION STATEMENT It is important to note that the development and use of the Guideline Document contributes towards the Vision and Mission of the GDACE, as outlined below: 2.1 Vision Leaders in natural resource management. 2.2 Mission Statement Provide an integrated Provincial management system for the sustainable utilisation of natural resources towards the quality of life for all. 15 3 AIM AND OBJECTIVES OF THESE GUIDELINES The aim of this document is to provide guidelines for waste minimisation options as well as alternative uses for building and demolition waste. The minimisation of building and demolition waste generation at source and alternative use, reuse and recycling options are also reviewed in partial fulfilment of that aim. The objectives of the Guidelines Document are: a) To identify best practicable environmental options for building and demolition waste minimization at source, b) To give guidance on the recovery, reuse and recycling of building and demolition waste, c) To implement the following objectives of the Gauteng Provincial Integrated Waste Management Policy of 2006: i. Objective 8: Avoidance and Substitution ii. Objective 9: Waste Reduction and Minimisation iii. Objective 10: Waste Recovery and Recycling iv. Objective 12: Waste Processing v. Objective 13: Waste Treatment and Disposal d) To implement the goal of the Gauteng General Waste Minimisation Plan, and that goal is to stabilise waste generation by 2014 and reduce waste disposal by a margin of 1% per annum over the next 5 years, i.e. 2009 to 2014. e) To give effect to the Gauteng Strategy for Sustainable Development as it relates to waste minimisation, 16 4 4.1 WHAT IS WASTE, BUILDING & DEMOLITION WASTE AND INTEGRATED WASTE MANAGEMENT? What is Waste? The Waste Act defines was as “any substance, whether or not that substance can be reduced, reused, recycled and recovered – (a) that is surplus, unwanted, rejected, discarded, abandoned or disposed of; (b) where the generator has no further use of for the purposes of production, reprocessing or consumption; (c) that must be treated or disposed of; or (d) that is identified as waste by the Minister”; but (i) a by-product is not considered waste; and (ii) any portion of waste, once re-used, recycled and recovered, ceases to be waste (Waste Act, 2008). General waste is further defined as waste that does not pose an immediate hazard or threat to health or to the environment, and includes building and demolition waste. Therefore, waste emanating from building activities will still be considered to be a general waste stream (unless contaminated by a hazardous constituent such as oil, asbestos, etc.) and will be handled as such unless alternatives for the disposal thereof are found. Hazardous waste means any waste that contains organic or inorganic elements or compounds that may, owing to the inherent physical, chemical or toxicological characteristics of that waste, have a detrimental impact on health and the environment (Waste Act, 2008) In addition to the above, and of relevance to this Guidelines Document, definitions are provided for recycle and reuse, as follows: a) Recycle means a process where waste is reclaimed for further use, and includes the separation of waste from a waste stream for further use and the processing of that separated material as a product or raw material; and 17 b) Reuse means to utilize articles from the waste stream again for a similar or different purpose without changing the form or properties of the articles. For the first time, the recovery, reuse and recycling of waste will be regulated, once the Act is promulgated. This Guidelines Document is intended to support the principles and objectives of the Bill and the provisions contained therein. The latest definition of waste as per the Waste Act and its regulations will for the purposes of legal interpretation, prevail for the use of this guideline document. 4.2 What is Building and Demolition Waste? The Waste Act defines ‘building and demolition waste’ as waste produced during the construction, alteration, repair or demolition of any structure and includes concrete, earth, rock and wood that is displaced during that construction, alteration, repair or demolition. Additional definitions of building-related waste have been included in various local authority bylaws, as outlined in Appendix 1. The basic tenets of all the definitions are that it is waste that is generated through demolition, excavation and building activities. Building activities can be regarded as including construction, alteration and repair of buildings. This report adopts the definition of building and demolition waste as contained in the National Environmental Management: Waste Bill, for the development and implementation of the Guidelines Document. 4.3 What is Integrated Waste Management? The principle of Integrated Waste Management (IWM) must be regarded as central to the development and implementation of this Guideline Document. As waste management issues gain public awareness, concern has risen about the appropriateness of various disposal methods. IWM is a holistic and integrated course of action that incorporates waste avoidance, the minimisation of the generation of waste at source, through reduction and/or cleaner production; recycling, reuse; waste collection and transportation; waste treatment and/or waste disposal, as a last resort. The overall objective being to optimise and maximise 18 the efficiency of waste management whilst minimising any negative impacts on the environment. One of the environmental management principles outlined in Section 2 of the National Environmental Management Act 107 of 1998 (NEMA), the framework statute governing the environment in South Africa, underpins the philosophy of IWM. It holds that sustainable development requires that “waste is avoided, or where is cannot be altogether avoided, minimised and reused or recycled where possible and otherwise disposed of in a responsible manner3. . Thus, IWM requires the following processes to be considered when managing waste, listed in order of preference: a) Waste Avoidance, i.e., the prevention and avoidance of the production of waste; b) Minimisation, i.e., when used in relation to waste, means the avoidance of the amount and toxicity of waste that is generated and, in the event where waste is generated, the reduction of the amount and toxicity of waste that is disposed of; c) Waste Recycling, i.e., a process where waste is reclaimed for further use, and includes the separation of a waste stream for further use and the processing of that separated material as a product or a raw material; d) Re-use, i.e., means to utilise articles from the waste stream again for a similar or different purpose without changing the form or properties of the article; e) Waste Treatment, i.e., means any method, technique or process that is designed to i. change the physical, biological or chemical character or composition of a waste; or ii. remove, separate, concentrate or recover a hazardous or toxic component of a waste; or iii. destroy or reduce the toxicity of a waste, in order to minimise the impact of the waste on the environment prior to further use or disposal;; and f) Waste Disposal, i.e., the environmentally safe and legal deposit or placing of waste onto land. 3 Section 2(4)(a)(iv). 19 Essentially, IWM involves the reduction of the amount and environmental impact of waste generated, and can be achieved by inter alia reducing the quantities of materials used (and therefore potential for wastage) or by reusing existing materials. Ideally, prevention of waste is the target, but this is not always realistic, nor achievable. Waste prevention, also called source reduction, involves the reduction of the amount or toxicity of the relevant waste streams. Figure 4-3 Waste Hierarchy inherent to Integrated Waste Management 20 5 PRINCIPLES, POLICY & LEGISLATIVE INSTRUMENTS The following policies and legislative instruments are applicable to this guideline document: 5.1 5.2 5.3 5.4 White Paper on Integrated Pollution & Waste Management for South Africa National Waste Management Strategy National Environmental Management Act 107 of 1998 Polokwane Declaration on Waste Management 5.5 Gauteng Provincial Integrated Waste Management Policy (September 2006) The stated goal of the IWM Policy is to “set out the vision, principles and strategic goals and objectives that the GPG will apply to achieve integrated and environmentally sustainable waste management in the Province, thereby ensuring that its obligations and duties in terms of the South African Constitution are other relevant requirements are effected”. The particular objectives of the for IWM Policy that apply to this guideline document are: a) Objective 8: Avoidance and Substitution b) Objective 9: Waste Reduction and Minimisation c) Objective 10: Waste Recovery and Recycling d) Objective 12: Waste Processing e) Objective 13: Waste Treatment and Disposal 5.6 Gauteng General Waste Minimisation Plan The Gauteng Department of Agriculture, Conservation and Environmental Affairs (GDACE) has begun a process towards the development of a general waste-minimisation plan, in an attempt to reduce and better manage growing volumes of waste being generated and disposed of in the province. The aim of the general waste minimisation plan is to investigate and develop technological options and to draft plans to minimise waste problems in the province. This is in an attempt to curb the trend of growing volumes of waste that is generated and disposed of in the province. As articulated earlier in this document, the increased waste problem has been attributed to population growth, fuelled by the large influx of people into the province as well as a surging economy. Currently, the national Department of Environmental Affairs and Tourism (DEAT), in collaboration with provincial authorities, is also drafting a waste-management strategy to 21 tackle the construction waste generated by preparations for the 2010 soccer World Cup® event. Another issue being tackled is the need for an integrated waste-management regulation plan, which will define the relationship between local and provincial authorities on waste management. This is because there is currently no legislation to regulate the relationship between local and provincial authorities on the issue. The integrated waste-management plan, which will require accountability between local and national authorities, including review and monitoring on a continual basis, will form part of the integrated development plan. Gauteng Provincial Government is also working on developing standards for general waste collection. Government’s draft Waste Management Bill, which was approved by Cabinet in December 2006, is currently in the public consultation process. The Bill, targeting waste minimisation by promoting avoidance, recovery, reuse and recycling, and using disposal of waste as a last resort, sets out measures for the storage, collection, transportation, recovery, re-use, recycling, treatment, disposal of waste, a greater producer responsibility and contaminated land rehabilitation. At the time of publication of this Document, Deat expected the Bill to be presented to Cabinet and tabled to Parliament over the second half of 2008. 22 SECTION 2 GUIDELINE AND BEST PRACTICE 23 6 SOURCES OF BUILDING & DEMOLITION WASTE Gauteng as the economic hub of South Africa is undergoing rapid development and construction. This invariably leads to generation of excess building and demolition waste. Building and demolition waste is the excess material produced during construction, renovation, and demolition of buildings and structures. Building and demolition waste is generated when new structures have to be erected to replace existing ones, when there are alterations to be made to structures, or when existing structures collapse due to natural causes such as ground movement or unnatural causes such as explosions. Fittings such as partitions, frames, light fittings, ceilings, etc, are included in the classification of building and demolition waste, as is the soil aggregate displaced from building foundations and tunnelling activities. Building and demolition waste streams include the following: a) aluminum, b) asbestos c) asphalt, d) brick, e) concrete, f) corrugated cardboard, g) drywall (interior wall panelling), h) glass, i) lumber (or timber), j) insulation, k) masonry, l) plastics, m) rocks, n) roofing materials, o) soil, p) steel, etc An increasing component nowadays is building and demolition waste from the maintenance of roadways. This is made of asphalt and reinforced concrete. Although it mainly finds its 24 way to landfills, enterprising entrepreneurs are increasingly re-processing it for use again in roadways construction and maintenance. 25 7 7.1 GUIDELINES FOR THE MINIMISATION OF BUILDING AND DEMOLITION WASTE Introduction It is widely acknowledged that the construction industry has a major impact on the environment, both in terms of the resources it consumes and the waste it produces. The industry produces significant building and demolition waste that ends up in landfills or at times illegally dumped. The reality though is that the construction industry, is crucial to the development required in all countries including South Africa and the Gauteng Province. It is also responsible for producing a wide range of waste products, the amount and type of which depend on factors such as the stage of construction, the type of construction work being undertaken and the practices adopted on the construction site. As the majority of building and demolition waste is being disposed of either illegally or to landfill, the actual and/or potential environmental impact of such practices includes: a) Piles of building and demolition waste found on open spaces which aesthetically degrade the landscape and invite further dumping. The fines imposed in terms of local bylaws for illegal dumping are generally not considered adequate to act as a deterrent to this practice but the new Waste Act is likely to change this; b) Seepage from building and demolition waste that contains hazardous materials can transport hazardous substances which has the potential to contaminate the soil and as well as pollute groundwater; c) Failure to recycle building- and demolition-related waste directly affects the volume of natural resources depleted. Using recycled aggregates reduces the amount of natural resources needed; d) Landfilling of building and demolition waste uses up expensive land and continuance of this practice in place of reusing or recycling will put a heavy burden on scarce land resources. Worldwide, the problem of building and demolition waste is being addressed by comprehensive strategies to reduce waste through more efficient planning and use of new materials, while promoting reuse and recycling of building and demolition waste, thus adhering to and promoting the principles of IWM. In some cases, these strategies are being 26 developed through partnerships amongst Government, the construction industry, project planners and architects. The following, based in part on the waste management hierarchy, illustrates basic strategies for dealing with waste in which the management and minimisation of building and demolition waste should be based; a) Reduction, b) Deconstruction for reuse, and c) Recycling. A chart of options and specific guidelines for dealing with individual waste streams is presented in Section 7.8 in later text. 7.2 Minimisation of Building and Demolition Waste through Reduction In terms of the Waste Management Hierarchy depicted at Figure 4-3, waste prevention is the ideal, and this can be addressed firstly by identifying possible waste streams earleir on in the build process by planning and designing for waste minimisation. Many waste reduction issues are addressed prior to the commencement of construction activities. In planning, components and quantities of waste stream are typically projected, goals will be set and methods and recycling markets identified. The design stage will provide plans and specify materials that are prefabricated, recyclable, recycled-content and/or nonhazardous, when feasible. Education to contractors also contributes to waste reduction and therefore minimisation. 7.2.1 Benefits of Reduction Reduction is the most important waste minimisation option. It keeps materials out of the waste stream. Methods to reduce waste include changing packaging, substituting disposable items for reusable ones and developing products that are more durable or at least repairable, for example, long life light bulbs as opposed to traditional incandescent light bulbs, longer lasting washable paints etc. A change in packaging might be the removal of 27 unnecessary packaging for example cement bags for certain applications, or a complete switch to biodegradable packaging. The benefits of minimising waste through reduction include; a) Reducing demand for landfill space, b) Saving resources and energy, c) Reducing pollution increasing the efficiency of production, and d) Reduction in illegal dumping 7.3 Minimisation of Building and Demolition Waste through Deconstruction Deconstruction is a process of building disassembly and material salvage, for reuse, as per the Waste Management Hierarchy. This process is not new but has increased in popularity overseas due to the benefits that it offers. Deconstruction literally means taking apart a building and removing some or all of the contents for recovery. Materials such as equipment and appliances, metals, wood timber and flooring, architectural features such as mouldings, masonry, and more may be salvaged from a building. Depending on the nature and condition of the materials, deconstruction may be a small part of the demolition process or may replace the demolition activities entirely. With careful planning, deconstruction projects can be cost competitive and have shown valuable returns. However, the work is labour intensive, but generally does not require specialized technology as many tools used in the deconstruction process are the same as those used in the construction of the building. Deconstruction has the potential to provide benefits to the Gauteng market, particularly in respect of the need for low income housing. The extent or magnitude the practice occurs in Gauteng has not been quantified. 7.3.1 Benefits of Deconstruction Overall, the advantages and benefits of the deconstruction as a means of minimising building and demolition waste, present great opportunities for job creation and economic development in Gauteng, these include: 28 a) The stimulation of growth in a local economy by creating of businesses to support both the actual deconstruction of structures and the marketing of the recovered materials. b) Opportunities to increase the skill level of the local workforce by training workers for jobs in construction. Internationally, project managers work alongside nonprofit organizations dedicated for training the local workforce to reduce the cost of the deconstruction and to support the local economy. c) A higher cost for deconstruction is perceived because of the longer time and care required. 7.3.2 Limiting Factors for the Deconstruction of Waste to Reduce Building and Demolition Waste Dismantling a building takes considerably longer than demolition. Additionally, materials that are bound for reuse require more care in storing and processing than those bound for recycling or disposal. Items also need to be carefully evaluated and separated so they can be properly matched with markets. 7.4 Minimisation of Building and Demolition Waste through Reuse and Recycling The reuse and recycling of building and demolition waste are practicable options and a large portion of the waste stream can be reused within the building industry. The capacity for recycling the majority of the waste stream has been proven in many countries. Recycling, as a minimisation strategy generally, requires more technological innovation than those of reduction and reuse through deconstruction, as the process typically requires the modification of materials through remanufacture (Leigh and Patterson, 2004). Some materials can be recycled directly into the same product for re-use, as discussed in 7.3 above. Others can be reconstituted into other usable products. Standard building and demolition waste recycling generally involves three types of recycling, namely: a) Direct use of materials, as discussed above. b) Physical alteration of materials, e.g. the use of crushed concrete for granular subbase layers in road pavement construction or drainage and excavation fill applications. Crushed brick and concrete may be used as fill on construction site 29 c) Remanufacture of products, e.g. recycled wood can be used to produce composite lumber and plastic, glass can be transformed into fibreglass or extruded into glass beads. Internationally, and to a certain extent locally, the reuse and recycling of building and demolition waste has a long tradition in the construction industry. A high proportion of conventional building and demolition waste, and particularly the component derived from materials such as concrete, bricks and tiles are well suited to being crushed and recycled as a substitute for newly quarried aggregates in certain lower grade applications, such as engineering fill and road sub-base. It is important to note, however, that with entrepreneurial activity, the number and types of construction materials provide the potential for more reuse and recycling of the waste stream. 7.4.1 Benefits of the Recycling of Building and Demolition Waste Overall, the advantages and benefits of the recycling of building and demolition waste, through international experience have been identified as including: a) Recycling of building and demolition waste reduces the illegal and unauthorised dumping of materials, b) Costs associated with the transportation of waste, disposal fees and wastage of materials can be recovered when the building and demolition waste is recycled or reused, c) The recycling of materials ensures that waste materials are returned into the materials recycle, thereby contributing to the conservation of natural resources, d) Reduction of waste disposed at landfill sites thereby elongating landfill life span, e) The amount of energy needed to produce recycled materials is less than the energy used to produce virgin materials, and f) Recycling activities can translate into employment and business creation opportunities for communities. 7.4.2 Limiting Factors for the Reuse and Recycling of Building and Demolition Waste Although there are more materials emanating from the building and demolition industry than those listed in Section 6 above that are suitable for recycling, there are external factors that 30 influence the spread of such recycling. These include the value of recycled and salvaged goods in the market place, the labour costs for the removal, sorting and processing of such materials and the relative disposal costs. It is imperative that recycled and salvaged goods are price competitive. Incentives (such as tax or rebates), subsidies and market demand all impact on pricing. In addition, the minimisation and recycling of the waste stream is limited by the following factors: a) Technology is quickly developing for recycling of materials into reconstituted building materials. However, this technology is not readily available locally and requires initial capital / financial investment; b) There are currently no incentives to recycle. This coupled with the relartively low disposal costs reduces the incentive to invest in recycling initiatives; c) Lack of industry standards and acceptance of recycling of building materials, coupled with a lack of testing to ensure recycled content construction materials meet the strict performance specifications demanded in the construction industry; d) The more complex processes, i.e. remanufacturing processes, require more labour and capital; e) The space, cost, timing and training required for separation of materials on site; f) lWhen not sorted on site, special facilities are required for the separation and processing of the material. Such facilities are not widely accessible in many markets, and in order to develop and invest in them, investors will require certain market conditions; g) Many countries, including South Africa, have immature recycling markets; h) Inadequate information on safety and acceptable use limit the recyclability of some building and demolition waste. Those building and demolition associated businesses that are operating generally demonstrate that the innovators are either using government support and/or private entrepreneurship to use the material, rather than sending it to landfill; and i) Lack of markets for a wide variety of products and a lack of guaranteed supply of recovered building (and demolition) materials, coupled with the difficulty in breaking into established markets dominated by virgin materials. 31 This Guidelines Document is intended to be a guideline only and should be read in conjunction with Section 4 earlier in the document which details integrated waste management principles and planning as well as Section 5 which lays out the current existing principles, policy and legislative instruments in South Africa. 7.5 Steps to Consider The guidelines towards minimising building waste are presented in more detail in the Waste Minimisation Chart of the next Section 7.8. The waste minimisation guidelines chart has been developed to provide a broad framework and overview on how to guide a building and demolition waste practitioner to identify their role within the life cycle of a construction project, identify waste streams being generated in their operation, determine available waste minimisation options and, thereafter, provide an indication of the cost and technological implications of the option chosen. In adopting an approach towards minimising building and demolition waste the reader will be required to take the following steps (this next table of steps should ideally be read in conjunction with chart in Section 7.6). Table 7-1: Steps to be taken in the Minimisation of Building and Demolition Waste Step 1 Action Comments Identify which role you play in the life cycle of a An architect, for instance, would apply the building project: i.e. Design, Construction, Guidelines at the design stage of a Maintenance or demolition development, a developer & contractor during construction / maintenance, etc. Step 2 If in the design field, assess the possibility for Other waste management practitioners may the inclusion of longer lasting materials or those skip this stage as not applicable. that require less maintenance Step 3 Identify the waste constituents to be dealt with E.g. wood, scrap metal, glass, appliances, etc. Step 4 Assess different options based on waste Preference should be to aim for reduction hierarchy (reduce, reuse, recycle) followed by reuse and recycling before opting Determine the relative cost of the intervention. for disposal at landfill This cost consideration will either be to set up Relative cost will be either, High, Medium, Low infrastructure to process a waste stream, to or a combination of these 32 store waste constituents, to dispose. Alternatively, it may be due to income to be obtained from waste merchants as proceeds from a particular waste stream Step 5 Determine the level of technology required for The level of technology may have to do with the intervention tooling and machinery required to process a waste stream. E.g. For deconstruction projects which may require carpentry and or bricklaying tools which are generally Low technology, but may be a combination that includes Medium/ High Step 6 Search for and establish markets for materials to be recycled (in terms of price, market location, transportation and logistics) Step 7 Decide on suitability for your circumstance 33 7.6 The Building and Demolition Waste Minimisation Guideline Chart Table 7-2: The Building and Demolition Waste Minimisation Chart Building Design Use of longer lasting materials to reduce maintenance frequency (and therefore generation of waste) e.g. paint, lighting, surfacing (e.g. screeds) X All Building Disassembly: Removal and salvage of components for re-use or recycling, such as windows, bricks, piping, tiles. Materials can be sold and used for low cost housing. Building Disassembly: Demolition firms given right disposal costs, labour rates, ready markets, and sufficient job time strip accessible re-cyclables & reusables. Designers and architects need to plan for this option at design stage Planning Departments Provincial and Local Authorities can make it a condition when authorising building X All All X Demolition Design All Maintenance Option Construction (Key: H-High, M-Medium, L-Low) Waste Stream X X X X Prevention/ Cost Level of Recovery (HML) Technology Category (HML) Prevention H/L H/L Prevention Re-use L L Re-use Recycle L L Prevention L L Re-use 34 Demolition Design Maintenance Option Construction Waste Stream and demolition of structures that materials are accounted for. All All Asphalt and surplus road building material Purchasing to prevent waste Excessive packaging and materials should be avoided. Packaging should be to prevent damage and waste. Estimating procedures should be continuously evaluated to eliminate excess material Registry for Waste Management Practitioners The establishment of a registry for all waste management practitioners should be established followed by a professional body that promotes members to uphold certain ethics and professional standards. Use of the following roadwork applications: Asphalt patch for roads (cold-mix) pavement, On-site processing into hot-mix for roads Road base or fill material Resurfacing, rehabilitation and reconstruction of roads produces surplus material such as RAP(Recycled asphalt Prevention/ Cost Level of Recovery (HML) Technology Category (HML) Recycle X X X Prevention L L Prevention L L Re-use Recycle X X X Re-use M/L M/L 35 Concrete Concrete Demolition Design Bricks pavements), base and sub-base which can be re-used Crush for the following landfill applications: Landfill cover material Berms in landfills to give structural strength to cells Cell cover once a cell is filled, and To provide paved and firm tipping or offloading zones, particularly during rainy conditions at landfill sites. Crush for the following construction site applications: Fill on construction sites Aggregate for new ready-mix (Aggregates are materials used in construction, including sand, gravel, crushed stone, slag, or recycled crushed concrete.) Crush for the following roadwork applications: granular sub-base layers in road pavement construction Drainage Excavation fill applications (on or off-site) Maintenance Option Construction Waste Stream X X X Prevention/ Cost Level of Recovery (HML) Technology Category Recycle (HML) L L/M M M M M Re-use Recycle X X X X Recycle Recycle 36 Drywalling Glass Metals Paper Cardboard Plastic Demolition Design Concrete Maintenance Option Construction Waste Stream Crush for the following; waterway applications; used as riprap, ie, large pieces of rock or other material used along the bank as foundation, geotechnical applications; permanent, erosion-resistant. ground cover of large, loose, angular stone with filter. fabric or geotextile underlining Soil amendment (gypsum), cement additive (gypsum) new drywall (gypsum) Reuse of windows and mirrors, inert granular material additive, fibreglass Window frames can be reused Sold to scrap metal dealers Roofing material can be re-used X & Reprocessed as new paper and packaging product Collected separately, and clean, can be recycled X X X X X X Prevention/ Cost Level of Recovery (HML) Technology Category (HML) Recycle L L X X Recycle L L X X Re-use L L L L Recycle L L Recycle L L Recycle X X X Re-use Recycle 37 and Wood Salvaged for the following uses: Wood fuel, Masonry Mulch Bulking agents for composting Manufactured wood products Alternative wood fibre-based materials \Masonry: Normally crushable to recycled masonry aggregate; For thermal insulation applications Also used as aggregate in traditional clay bricks Demolition Design Wood Maintenance Option Construction Waste Stream X X X Prevention/ Cost Level of Recovery (HML) Technology Category Re-use Recycling (HML) L L/M 38 7.7 Further Explanatory Notes on Recycling Options To further aid users of this Guideline Document in using the waste minimisation chart, the following explanatory notes have been drawn. They draw and expand on each of the waste minimisation options identified for building and demolition waste. In addition, they give guidance on the application stage for each option with respect to a building structure’s construction/demolition cycle. They also, where practicable, explain cost implications as well as technological considerations that a waste management practitioner would need to consider were they to opt for a particular option. It should be noted that that the costs quoted in this section are current as at March 2008, and are subject to fluctuation and change depending on market conditions. 39 7.7.1 Purchasing to Prevent Building and Demolition Waste Purchasing to Prevent Waste Options Excessively packaged waste and materials should be avoided. Packaging should be adequate to prevent damage and waste. The use of vinyl siding, flooring and countertop materials should be minimized by ordering only the quantity needed in building specific lengths. Estimating procedures need to be continuously evaluated to make sure that excess material is not delivered to site. Project managers overall, should be encouraged/ obliged to keep accurate project records of the costs and savings associated with Waste Prevention. These should be provided to the building owner and, if possible, cost savings should be estimated as well as the corresponding environmental impacts. Lastly, a list of suppliers and recycling contacts should be developed for easy reference and use in future projects. Phase of This waste minimisation option is applicable at project design stage. Development Cost Difficult to quantify. Implications Level of This is dependent on a case by case situation that includes the project Technology financial circumstances, the type of development in question, available materials supply scenario, the design engineer/architect/draughtsman as well as the project sponsors. 40 7.7.2 Planning Departments Planning Departments Options Significant waste minimisation targets can also be realised through a conscious decision by municipal town planning departments to incorporate a stage in the approval process where a prospective developer or demolisher accounts for the disposal of all building and demolition waste materials. Phase of This intervention is suitable for the design stage in the building/ Development demolition process as the submission of design documents with the authorities would provide a good point to check, pin point and quantify waste to be generated from a construction/ demolition site. Cost of Cost implications for incorporating this intervention are Low but it may Implications introduce a small time delay in project implementation as a quantity surveyor may need to be introduced in the supply chain. Level of The level of technology in this intervention is Low as this is purely a Technology quantity surveyor and administrative function. 7.7.3 The Use of Longer Lasting Materials and Cost implications Table 7-3: Potential Uses of Building-Related Recycled Materials The Use of Longer Lasting Materials Options Phase Development Examples of longer lasting materials are; Durable oil paint coatings Long life light fixtures Tiles instead of carpeting Face brick instead of plaster and blocks of The use of longer lasting materials as a waste minimisation option needs to be incorporated at building design stage in order for a project to realize optimal cost benefits. It is also possible to make changes and incorporate such options at the maintenance stage. Cost The use of longer lasting materials ensures that the costs to up-keep and Implications maintain buildings and properties are greatly reduced. Compact Fluorescent Lamps (CFLs) have much longer life (up to 6X or 6000 hrs) 41 than ordinary incandescent bulbs. They exhibit all the performance characteristics of the incandescent lamp but, in addition, have an extremely long life and very low energy consumption with associated environmental benefits. A CFL lamp costs R40 – R70 (depending on the brand and power rating) as opposed to R5 for an incandescent lamp of equivalent light intensity. The use of a CFL lamp means that there will be a saving of 6 times the requirement to dispose of waste incandescent lamps at a landfill site. Similarly, cheap water-based paints will need to be maintained much more regularly than more expensive oil-based paint coatings. The current cost for building contractor’s paint is approximately R200 to R250 for 20 litres of water-based paints compared to R750 to R1000 for 20 litres of oil-based paints with the following characteristics that make it longer lasting; Flexibility, Washability and dirt resistance, UV and weather resistance. The cost of implementing these strategies can be Low to Medium Other interventions for introducing longer lasting construction materials include the use of face brick and/ or tiles. This option, can however, have a considerably increased (Medium) capital cost to the project. Level of The level of technology used to implement this waste minimisation option Technology can be classified as Low. The choice of material incorporated into a building design is influenced by style, cost and availability as opposed to technological considerations. Invariably, the same appliances are used for the different options. For instance, sockets fixtures are standard for both incandescent and fluorescent light bulbs; Oil based paints which last longer use the same brush equipment as water based paints; The same implements are used for face brick as standard cement blocks. 42 7.7.4 Timber and Wood Timber and Wood Options Undamaged wood can be re-used for the following applications: plank, beam, door, floorboard, rafter, balcony parapet and pile. In addition, a special lightweight concrete can also be produced from aggregate made from recycled small wood chunk. The energy value can also be recovered whereby the wood is used as a fuel for heating or power generation. In agriculture and gardening, mulch is a protective cover placed over the soil, primarily to modify the effects of the local climate. Mulch keeps weeds down and reduces the need for water. Mulch can essentially be used interchangeably with chip board and sawdust. Branches and trees from site clearing can be stored separately and chipped for use on the site as landscaping mulch. Clean sawdust should be set aside, in marked and designated containers, for use in compost piles or around planting areas. Phase of Wood can be salvaged at construction, maintenance and demolition Development stages of a project. At the construction stage, it is standard practice for formwork to be re-used over and over again. Care must be taken to store formwork and lumber appropriately (in dry conditions) to ensure that it does not warp out of shape. Also, during construction work, lumber and plywood/ oriented strand board (OSB) cut-offs can be used as fire blocking, spacers in header construction and in other ways. These should be set aside. During maintenance and demolition stages wood can also be deconstructed and re-used in other projects or as new product. Once treated and polished, its value frequently appreciates considerably as antique. Clean sawdust need to be set aside, in marked and designated containers, for use in compost piles or around planting areas. Sawdust that contains painted or treated wood needs to be avoided or be 43 bagged separately and sent to appropriate facilities. Care must be taken though to store formwork and lumber appropriately (in dry conditions) to ensure that it does not warp out of shape. Cost of Cost implications for re-using wood and timber are Low but will need to Implications be complemented with the use of skilled artisans. Prices paid by building and demolition waste merchants for wood vary depending on the condition and type of wood. The following are some prices quoted in the Gauteng Province for some wood types; South African pine <R2/m (38X38mm) Teak <R10/m Oregon pine <R10/m Level of Levels of technology interventions are Low/Medium depending on the Technology level of sophistication and automation of machinery to be used. Whole timber arising from building and demolition activities can be utilized easily and directly in other construction projects after cleaning, renailing and sizing. 44 7.7.5 Asphalt Asphalt Options Asphalt waste can be used for the production of new asphalt, containing 10-15% recycled asphalt. The remaining broken asphalt can be bonded with cement and used in place of sand or cement sub-bases. Old asphalt materials are crushed for recycling as asphalt aggregate, mixed with sand and binder. The binder can be either cement or a liquid in the form of a bituminous emulsion. For roadwork applications asphalt is re-used as either cold or hot mix for road base or as fill material. Old asphalt materials are crushed for recycling as asphalt aggregate, mixed with sand and binder. The binder can be either cement or a liquid in the form of a bituminous emulsion. Phase of The use of asphalt materials in South Africa is largely regulated by the Development COLTO (Road building specifications) and SABS 1200 (Standard specifications for road and bridge works) standards. Accepted recycled uses for asphalt include pavements (recycled asphalt pavements), base and sub-base. Whilst recyclers are keen to promote the use of asphalt in road construction, consulting engineers, are however, sceptical in specifying this material due to inconsistent quality control standards during presorting at demolition and regarding aggregate finally at crushing stage. Cost In roadwork applications the re-use of asphalt has Medium to High cost Implications implications; Medium when applied in the repair of road sections and very High when large sections of road are maintained or constructed and there is a need for crushing equipment. The net cost for a building or property demolisher to dispose of asphalt and or concrete based waste will vary from zero to a deficit amounting to approximately R100 per ton. This is because the building and demolition waste problem varies between different municipalities - some provide an incentive by accepting it for free (e.g. the City of Tshwane Metropolitan Municipality), while other municipalities such as City of Johannesburg Metropolitan Municipality, whose landfill airspace is at a premium, will 45 charge disposers a nominal fee in the region of about R100/ton to accept waste. Private waste management companies (e.g. Dumpit SA Waste Removals CC) that process and beneficiate the product to be re-sold as construction aggregate follow this cue and charge a similar amount. Level of For roadwork applications asphalt is re-used as either cold-mix or hot mix Technology for road base or as fill material. In roadwork applications the re-use of asphalt has Medium to High cost implications; Medium when applied in the repair of road sections and very High when large sections of road are maintained or constructed and there is a need for crushing equipment. The cold in-place recycling (CIPR) is a process where the existing bituminous pavement is recycled without application of heat. In the CIPR process, the scarified material from the existing pavement is crushed to the required gradation and binder in cold form (such as emulsion or cutback or foamed bitumen) is added. Externally acquired Reclaimed Bituminous Pavement (RBP) or fresh aggregates are also added depending on the requirement. The material is mixed in-situ, compacted, and left for curing. During this process, additives such as cement, quick lime and fly ash are also used. The depth of treatment is typically 75100mm. 46 7.7.6 Bricks Bricks Options Bricks provide valuable crush for the following applications e.g. : Reuse in buildings and paving As berms in the construction of landfill cells to give structural strength As landfill cover material, and As firm paving or track-way for trucks to travel, particularly during rainy days Phase of The use of bricks as construction material in landfills will generally avail Development as a waste minimisation option during either maintenance or demolition stages in a project life cycle. Cost Bricks arising from demolition may be contaminated with mortar, Implications rendering and plaster, and are often mixed with other materials such as timber and concrete. Separation of the potentially more valuable face bricks is usually difficult and requires hand sorting. Any significant contamination of the bricks will render their uses uneconomical, as cleanup costs by far outweigh the cost of natural brick. It is a generally Low cost option both from a demolition site manager’s point of view as the only costs associated are transport to disposal site and (in certain landfill sites) disposal costs, and a landfill operator’s view point as they need the material for maintaining structural integrity of landfill cells. The cost implications relating to the reuse of bricks are largely similar to asphalt – see discussion in section 7.9.3 above. In addition, paving, stock and face brick can be sold for reuse for up to R1 per brick. Level of As this is a well accepted practice in landfill management, most landfill Technology operators adopt their use in this application widely. It is a generally Low cost option. 47 7.7.7 Concrete Concrete Options Waste minimisation application considerations for concrete are similar to asphalt, in that it is widely used in the construction of landfill cells. This application of concrete helps in prolonging the life of landfills. Concrete based waste is also used as road construction aggregate (as "sub-base" gravel for new roads or maintenance projects). Sub-base gravel is used in the bottom layer of a road, designed to give the road its strength. Because the crushed material is still about 63 millimetres in size, this makes it unsuitable for use as the finished surface for the roads. Clean concrete chunks, old brick, broken blocks and other masonry building and demolition waste can also be used as backfill along foundation walls. Phase of The use of bricks as construction material in landfills will generally avail Development as a waste minimisation option during either maintenance or demolition stages in a project life cycle. Cost The use of concrete as re-processed road construction / maintenance Implications aggregate involves high capital costs to purchase crushing equipment (a minimum of R300 000 is anticipated). However, in the construction of landfill sites, there is no capital expenses required (other than standard landfill construction machinery). The cost implications relating to the reuse of concrete are largely similar to asphalt and brick – see discussion in section 7.9.3 above. Level of The most usual way to recycle concrete waste is referred to as bound Technology (natural aggregate replacement in new concrete) and unbound (road base, trench, etc). Although unbound use consumes most of the volumes of more than 90%, acceptable concrete qualities with aggregate replacement of more than 90% have been documented. Instances of acceptable concrete qualities with aggregate replacement up to 30% in new concrete have also been well documented. 48 7.7.8 Metals (Ferrous and Non-ferrous) Metals (Ferrous and Non-ferrous) Options There is a highly developed market for ferrous metal recycling worldwide. It is one of the most profitable and recyclable materials. Steel should preferably be reused directly. If it is unsuitable for direct reuse, it should be melted for the production of new steel. The main non-ferrous metals collected from building and demolition sites are aluminium, copper, lead and zinc. Once sorted, products can be sold to scrap metal merchants for recycling or directly to end-users for melting. Steel and iron are commonly reclaimed from car bodies and engines, disused household or industrial equipment and building materials. Most household steel scrap is in the form of human and pet food cans. Scrap metal dealers may take clean, de-labelled cans but may not be able to offer significant payment for them. Amongst waste streams prevailing at demolition sites, the non-ferrous metal waste metal stream is arguably the most lucrative for reclaimers of waste and waste recycle merchants. Aluminium A lot of energy is used to produce primary aluminium from bauxite. Once in metallic form, aluminium can be recycled indefinitely. Recycling aluminium uses only 5 percent of the energy needed to produce new aluminium. This saves coal in energy production in power stations and reduces atmospheric emissions. When aluminium is to be recycled, it is good practice to place it in a recycling bin, instead of wheelie bins. Foreign objects should be removed (e.g. straws) as they may ruin new aluminium. Lead, Copper and Brass Lead can be recycled from old car batteries. Copper can be extracted from hot water systems, copper pipes or old car radiators. Electric cabling and wiring contains copper and aluminium, which can be recycled. The plastic coating found on some wiring can be removed by 49 metal recyclers in a process called 'granulation'. Using this process, the plastic is removed and the copper, aluminium and any steel present are separated magnetically for recycling. Brass retrieved from old household fittings can be restored for use in houses. Phase of The disposal option avails itself generally at project demolition stages Development with small amounts being generated during maintenance stage. Cost Cost considerations for running a waste metal stream are very Low as Implications vendors will provide any equipment necessary to extract a required metal. Further, metal remains intact when “ripped” off other binding constituents. Amongst waste streams prevailing at demolition sites, the non-ferrous metal waste metal stream is arguably the most lucrative for reclaimers of waste and waste recycle merchants. In Gauteng, reused metal prices from scrap metal merchants are in the vicinity of; Level of Iron and stainless steel R1.80/kg Aluminium R12/kg Brass R30/kg Copper R40/kg Lead R12/kg The level of technology needed to operate is also very Low. Technology 50 7.7.9 Glass Glass Options Glass is 100 percent recyclable.. Glass is effectively reused in many countries by local beer brewing and bottling facilities and soft drink manufacturers. Glass beverage containers can only be reused a number of times and there is waste glass produced in other product packaging. Glass is one recyclable material for which recycling may only be marginal as a revenue raising exercise, but should be considered anyway as a means of minimising the requirements for disposal to landfill. Recycling glass has environmental benefits. Less energy is used and less air emissions are generated through recycling glass than manufacturing glass totally from new (virgin) materials. Other than reusing beer glass and soft drink bottles, these can be used for the manufacture of artworks from melted glass products as well as for crushing to gravel (in the US this is used as road construction aggregate). Glass pulverisers can also be used to crush glass into a gravel mix for such uses as gravel for pipe laying and sand in pre-mix concrete. Production of gravel from glass products is an alternative which should be given consideration due to the low economic return from glass recycling (and the relatively high cost of gravel). Glass collected for recycling needs to be carefully sorted as small amounts of contamination (even with other glass colours) can spoil large volumes of otherwise recyclable glass. Other contaminants such as ceramics china plates and cups can ruin a batch of glass because they melt at a different rate to glass and can weaken the recycled glass. Finally, contaminants such as lids, corks and caps should be removed whilst labels can remain. Phase of Glass will normally be recycled during the project maintenance and Development demolition stages. 51 Cost Glass is bought by reuse merchants in the Gauteng Province for Implications approximately R0.30/kg, preferably in a crushed and colour assorted state. Beverage glass is more desirable in the industry. Level of In the drive to divert waste materials from landfill, glass although not Technology biologically active is often an obvious choice for recycling as it is both bulky and heavy. It is also well established in the public mind as being recyclable. Yet in many instances the volumes generated are often very small and the consequential costs of collecting and transporting segregated glass can often be prohibitive and discouraging. The industry is well developed, sophisticated in re-processing and requires good ties with big industry in order to work. 52 7.7.10 Paper and Cardboard Paper and Cardboard Options Paper recycling involves de-inking, bleaching and re-pulping. Newspapers can be de-inked and used to make newsprint, box board, or moulded pulp products such as egg trays. For purposes of recycling, paper can be categorized as: · Broke Paper that has been discarded anywhere in the manufacturing process. It is usually returned to a re-pulping unit for reprocessing. · Corrugated paper Heavy paperboard, moulded into parallel ridges and grooves. · High-grade waste Waste paper that is the most valued in the market place. High-grade paper includes trimming and cuttings from converting plants, computer printouts, tabulating cards and desk-top paper. High-grade waste paper is often collected in offices. · Kraft Paper A comparatively coarse paper particularly noted for its strength and made primarily from wood pulp produced by the sulphate pulping process. · Mixed office papers Mixed waste paper that is generated in offices and has high recycling value. · Newsprint The kind of paper generally used for printing newspaper. · Waste Paper Discarded paper. This paper can be used again as a recyclable material if the grade of the paper is acceptable and if the paper enters the waste stream. Pulp Fibre material that is produced by chemical or mechanical means from fibrous cellulose raw material from which paper and paperboard are made. · Pulp substitutes A paper industry term that refers to a grade of recyclable paper that is 53 print free Phase of Paper reuse and application is suitable for all stages in project Development development; design, construction, maintenance and demolition. Cost Used paper currently retails for about R1.10/kg in the Gauteng Province. Implications Level of Reusing paper is a Low technology industry (for the building and Technology demolition site operator –this dramatically changes downstream of the value chain) and requires only the allocation of suitable containers at the appropriate location for paper generation such as printers in offices. The paper needs to preferably be packed according to type, e.g. cardboard, printer paper, etc. It needs compacting ideally into bales in order to minimize transport costs to re-processing mills. What are the costs of a baler, etc? Where can one sourced from – are these offered free by recycling companies? 54 7.7.11 Plastics Plastics Options There are more than 60 types of recyclable plastics. The two types of plastic most commonly recycled are PET (polyethylene terephthalate) and HDPE (high density polyethylene). PET is commonly used for soft drink packaging and HDPE is used to make plastic milk and detergent bottles. There also exist high levels of reuse for polypropylene (PP), polystyrene (PS) and polyvinylchloride (PVC). These are possible for recycling if these materials are collected separately and clean. Recycling is difficult if plastic wastes are mixed with other plastics or contaminants. The scope for high level recycling is limited due to the deterioration in properties of old plastic. Virgin material has to be added for recycling.Other types of plastic can be recycled, but are not recycled in the same quantities. Different types of plastic must generally be kept separate for recycling. South African plastics recyclers generally prefer clear low density plastic as used in packaging and beverage bottles. The re-processing industry for high density plastics such as HDPE, uPVC, PP, etc, is still very specialized. Phase of Plastic reuse and application is suitable for all stages in project Development development; design, construction, maintenance and demolition. Cost Used plastic currently retails for about R1.30/kg in the Gauteng Province. Implications This price is applicable for clear plastic that can be baled or shredded. Level of Reusing plastic is a Low technology industry (for the building and Technology demolition site operator –this dramatically changes downstream of the value chain) and requires only the allocation of suitable containers at the appropriate location for paper generation such as printers in offices. The plastic needs to preferably be packed according to type, colour and density. It needs compacting ideally into bales in order to minimize transport costs to re-processing mills. See comment above for paper – applies here. 55 7.7.12 Drywalling Drywalling Options Drywall is made from a widespread colourless, white, or yellowish mineral, hydrous sulphate of lime, used in the manufacture of plaster of Paris, various plaster products, and fertilizers. Phase of Planning for the recovery and reuse of drywalling can be implemented at Development any stage of a project (design, construction, maintenance and demolition). To minimize waste, it should be ordered in optimal dimensions to ensure minimal cut-off waste. Drywall is available in different lengths, and designed dimensions should ideally correspond to standard sizes. Large drywall scraps can also be set aside, in marked designated areas, for use as filler pieces in small hidden areas. Where possible, it is a good idea to work with suppliers to reduce waste on products by buying back unused product. Cost In recovery and reuse, drywall requires Low cost inputs and is a Low Implications technology intervention that is dependent on the skills level of artisans working with the product. A partition wall in Johannesburg bought by a reuse merchant will cost approximately R30 (1.2 x 1.8m). Level of Drywall, alternately called, Gypsum Wallboard (GWB), Sheet rock and Technology Plasterboard is a very well mature technology in the construction industry. The reuse of drywall products is fairly easy and is dependant on the versatility (and experience) of artisans. They will typically rely on normal carpentry tools. The prevalence of proprietary products can speed up installation and makes the drywall industry stand its own in performance and installation efficiency. 56 7.7.13 Building Disassembly Building Disassembly Options Significant waste minimisation targets can also be realised through a conscious decision by draughtsmen, architects and designers to use construction components in a building that can be disassembled once a structure has reached its design lifetime. On the other hand, many progressive demolition firms, given the right disposal costs, labor rates, ready markets, and sufficient job time, have taken to stripping out highly accessible recyclables or re-usables before demolition. Demolition firms, contractors specializing in building salvage, and private/public property owners now disassembly and salvage common building materials such as brick, framing lumber, hardwood flooring, windows, doors, and other assorted fixtures. These materials can be sold and re-used, and in South Africa, in particular, the materials find ready application in low cost housing. Phase of Building disassembly considerations can be incorporated at project Development design stage, at project maintenance and finally, at demolition stage. Cost of Cost considerations are frequently classifiable as Low due to the Alternative modular construction nature of structures and the associated labour cost savings. Level of The level of technology intervention in building disassembly is generally Technology low. The artisan skill requirement, conversely, has to be relatively high. The prevalence of proprietary products can speed up installation and makes the drywall industry stand on its own in performance and installation efficiency. Secures and insures a flush application every time. This design allows a clean finish around the device. 57 7.7.14 Registry for Waste Management Practitioners Registry for Waste Management Practitioners Options Significant waste minimisation targets can also be realised through a conscious decision by municipal managers and landfill managers to establish a registry for all persons that are engaged in or operate waste management services. Further, a professional body needs to be established for waste management practitioners. This would help to foster a culture of ethics and professionalism in the industry and would help improve the image of the industry to the public. Phase of This intervention is suitable for the demolition stage in the building/ Development demolition cycle as waste management companies generally deal with waste resulting from demolition processes. Cost of Cost implications for incorporating this intervention are Low but the start- Implications up period may take some time as either; a group of like minded people need to get together, set up common objectives and then start the process of advertising and consolidating respondents, or a driven authority needs to research how similar organisations have been set up, obtain buy-in from appropriate authorities and start setting up the body. Level of The level of technology in this intervention is Low as this is a peer driven Technology professional initiative. 58 7.8 General Principles Although beyond the scope of this document, it is important to mention that organizations/institutions wishing to initiate waste minimisation programs need to develop Waste Minimisation Plans. A Waste Minimisation Plan is a simple checklist that provides the institution’s management board with information about; a) the waste streams, b) respective volumes of waste generated, c) reuse and recycle options, d) disposal options, and e) ongoing treatment of building and demolition waste The Waste Management Plan should generally show that; a) The potential for waste is avoided, b) Where possible, waste is reduced on site, c) Waste that cannot be reused on site is separated and recycled, d) Waste with no reuse or recycling potential is disposed of at an authorised/ permitted landfill site. 59 8 REFERENCES 1. Department of Water Affairs and Forestry (1998) Minimum Requirements for the Handling, Classification and Disposal of Hazardous Waste, 2nd ed. 2. Department of Environmental Affairs, National Environmental Management: Waste Bill (Draft Document) 3. Gauteng Provincial Government (June 2004), Gauteng State of the Environment Report. 4. Gauteng Department of Agriculture, Conservation and Environmental Affairs (GDACE), (2006) Gauteng Provincial Integrated Waste Management Policy 5. Gauteng Department of Agriculture, Conservation and Environmental Affairs (GDACE),(2007) Gauteng Waste Minimization Strategy,2007 6. Gauteng Department of Agriculture, Conservation and Environmental Affairs (GDACE), Gauteng General Waste Collection Standards (Draft Document) 7. Horn, A (August 2000). Junk Architecture: Towards and Ecology of Recycling! 8. Leigh, N.G., and Patterson, L.M. (2004). Construction & Demolition Debris Recycling for Environmental Protection and Economic Development, Southeast Regional Environmental Finance Center, EPA Region 4, University of Louisville. 9. National Environmental Management: Waste Act 2008 (Act 59, 2008) 60 9 ACKNOWLEDGEMENTS The author(s) would like to gratefully extend acknowledgements to the following people/institutions (in no order of significance) who have contributed in the compilation of this guidelines document with insightful experience, comments, material resources and/or otherwise; Institution Representative Gauteng Department of Agriculture and Cecil Thenga; Environment Mukhari; Loyiso Lindokuhle Mkwana; Vilakazi; Juliet Zingisa Smale. City of Tshwane Frans Dekker Ekurhuleni Metropolitan Municipality Tony Pieterse CSIR Dr. Phil Page-Green Pikitup Neville Smith Dumpit Yusuf Hassim Randfontein Local Municipality Ms A Dreyer Bombela JVC Cyrus Kwani City of Johannesburg Palesa Mathibela Mogale City Wiseman Mzimba Including all delegates who attended the Building and Demolition Waste Guidelines Development Stakeholder Engagement Workshop held in Johannesburg on the 5th March 2008. 61 APPENDIX 1: ADDITIONAL BUILDING AND DEMOLITION WASTE STREAM DEFINITIONS CONTAINED IN LOCAL AUTHORITY BYLAWS Additional statutory definitions of building-related waste streams generally exist in terms of the following Gauteng Province local authority’s bylaws: In terms of the City of Johannesburg’s Waste Management Bylaws, building and demolition waste is defined as “all waste produced during the construction, alteration, repair or demolition of any structure, and includes concrete, earth, vegetation and rock displaced during such construction, alteration, repair or demolition”; The City of Tshwane defines builders waste as that “generated by demolition, excavation or building activities on premises”; and The Ekurhuleni Metropolitan Municipality defines builders refuse as “refuse generated by demolition, excavation or building activities on premises”; 62 APPENDIX 2: REGULATIONS UNDER SECTION 24(5) OF THE NATIONAL ENVIRONMENTAL MANAGEMENT ACT 107 OF 1998: ENVIRONMENTAL IMPACT ASSESSMENT REGULATIONS & IDENTIFICATION OF ACTIVITIES AND COMPETENT AUTHORITIES UNDER SECTION 24 OF THE ACT 63