DRAFT v1a 30/11/03 PARTICULATES Characterisation of Exhaust Particulate Emissions from Road Vehicles Deliverable 15: Relevance of current PM emission standards and further aspects of particulate properties to be taken into account Urban’s comments 2003-12-07 Neville, I rely on you to correct my English. Thanks! Version 1 – 12/2003 A project sponsored by: I EUROPEAN COMMISSION Directorate General Transport and Environment In the framework of: Fifth Framework Programme Competitive and Sustainable Growth Sustainable Mobility and Intermodality Contractors LAT/AUTh: CONCAWE: VOLVO: AVL: EMPA: MTC: TUT: TUG: IFP: AEAT: JRC: REGIENOV: INRETS: DEKATI: SU: DHEUAMS: INERIS: LWA: TRL: VKA: VTT Aristotle University of Thessaloniki, Laboratory of Applied Thermodynamics - EL CONCAWE, the oil companies' European organisation for environment, health and safety - B AB Volvo - S AVL List GmbH - A Swiss Federal Laboratories for Material Testing and Research - CH MTC AB - S Tampere University of Technology - FIN Institute for Internal Combustion Engines and Thermodynamics, Tech. University Graz - A Institut Français du Pétrole - F AEA Technology plc - UK European Commission – Joint Research Centre - NL REGIENOV - RENAULT Recherche Innovation - F Institut National de Recherche sur les Transports et leur Securité - F DEKATI Oy - FIN Department of Analytical Chemistry, Stockholm University - S Department of Hygiene and Epidemiology, University of Athens Medical School EL Institut National de l’ Environment Industriel et des Risques - F Les White Associates - UK Transport Research Laboratory - UK Institute for Internal Combustion Engines, Aachen University of Technology – D VTT ENERGY – Engine Technology and Energy in Transportation - FI II Publication data form 1. Framework Programme 2. Contract No European Commission – DG TrEn, 5th Framework Programme Competitive and Sustainable Growth Sustainable Mobility and Intermodality 3. Project Title 2000-RD.11091 4. Coordinator Characterisation of Exhaust Particulate Emissions from Road Vehicles (PARTICULATES) 5. Deliverable Title LAT/AUTh 6. Deliverable No Relevance of current PM emission standards and further aspects of particulate properties to be taken into account 7. Deliverable Responsible 8. Language CONCAWE/Volvo English 14 9. Publication Date {December 2003} 10. Author(s) 11. Affiliation N Thompson, U Wass CONCAWE, Volvo 12. Summary {See report summary}. 13. Notes {Version Notes}. 14. Internet reference {http://} 15. Key Words 16. Distribution statement FREE 17. No of Pages 18. Price 19. Declassification date FREE {DATE} III 20. Bibliography NO Summary and Key Messages Tremendous improvements in automotive particulate emissions control have been demonstrated for advanced vehicle technologies, in particular those with Diesel Particulate Filters, when operating on low sulphur fuels o Greater than 95% reduction in particulate mass o Several orders of magnitude reduction in particle number Particle mass measurement appears to still have potential to be used for the next step in regulatory emissions control and would provide continuity with previous data. Particle number measurement techniques offer the potential for greater measurement sensitivity and discrimination, and are of particular value for further research and development into cleaner vehicles and fuels. There is some evidence that the number of “solid” particles emitted does not always correlate with PM mass. However, further methodology development, including definition of suitable instrument calibration procedures and standards and multi-lab validation exercises would be required prior to use of “solid” particle number standards in regulation. Further research is needed on the health relevance of measurements of volatile “nucleation” mode particles, their chemical composition and their fate in the atmosphere. We propose the term “nanodroplets” for such particles because they seem to be composed predominately of droplets of sulphuric acid or heavy hydrocarbons 4 Introduction Health effects of particulate emissions from road transport have been of concern for many years. To date, particulate emissions from vehicles have been controlled via legislation based on particulate mass. Recent studies have however suggested that adverse health effects may not only correlate with be dependent on total particulate mass, but also with on other metrics including size, number and surface area. Smaller particles have been claimed by some to cause more adverse effects per mass unit than large particles. This has led to revision of the particulates Air Quality Standard in the U.S.A to include measurement of finer particulates (PM10 PM2.5) and to further evaluation of the best metric for air quality standards worldwide. In Europe, further tightening of controls on particulate mass emissions from vehicles is being implemented through the Euro-3 and Euro-4 standards for light duty (LD) vehicles and Euro3, 4, and 5 standards for heavy duty (HD) engines [1,2], with discussions already started on potentially even stricter limits for Euro-5 LD and Euro-6 HD. Since health effect studies on particulate emissions remain unclear on the causal factors [3-7] (one could perhaps also refer to a recent WHO report here), the Particulates Consortium investigated a range of measures of automotive particle emissions, in particular focusing on: mass, size, number and surface area. The results for a wide range of vehicles, fuels and test cycles, were reported in Deliverables 10-14. The following section summarises the main findings with regard to the relevance of current automotive particulate emissions measurement and future aspects to be considered, illustrated by examples of the data from the Consortium Deliverables. Relevance of current automotive particulate emissions measurement and future aspects to be considered Regulated Particulate Mass The current regulated PM mass method has been shown to be capable of repeatable measurements even at very low emission levels down to those seen from DPF-equipped diesel vehicles (Figures 1 and 2). Continued use of this method has advantages for continuity of data and to provide a link with the existing air quality database, which is also based on mass measurement. The relative standard deviation will, however, increase by decreasing PM mass and the precision of the method may have to be improved for low mass determinations. 5 Figure 1. Regulated particulate mass - NEDC (CONCAWE) Euro 3 limit 0.05 PM, g/km 0.04 0.03 Golf Euro 4 limit Peugeot 0.02 0.01 0 D2 D3 D4 D5 D6 D7 Fuel Code Note: Car A without DPF, Car B with DPF (Change “Golf” to A etc. in the figure, explain what the error bars represent, sd or standard error?) Figure 2. Regulated particulate mass ESC (AVL). Euro 3 limit 0.1 PM, g/kWh 0.08 Engine 0.06 Euro3 Euro4 Euro5 0.04 Euro 4 & Euro 5 limit 0.02 0 D2 D3 D4 D5 D6 D7 Fuel Code Note: Euro 4 engine with EGR & CRT Euro 5 engine with SCR/urea, without DPF Note: Figs 1 and 2 could be replaced with Figs with all Consortium data, as in the proposed SAE paper – but for this purpose, linear scale would best illustrate the situation. 6 Particulate Size / Number Distribution Automotive particle emissions have been shown to reside mainly at the (very low end???) lower end of the PM10 size range currently used for Air Quality measurements. A bi-modal distribution of solid “accumulation mode” and volatile “nucleation mode” particles, as shown in Figure 3, is often observed. Figure 3 Typical Size distributions in automotive Particulate emissions Typical Diesel Particle Size Distributions Number, Surface Area, and Mass Weightings Particulates dealt with both separately Normalized Concentration,dC/Ctotal /dlogDp 0.25 0.2 Nuclei Mode - Usually consists of particles formed from volatile precursors as exhaust mixes with air during dilution Fine Particles Dp < 2.5 m Nanoparticles Dp < 50 nm PM10 Dp < 10 m 0.15 Ultrafine Particles Dp < 100 nm 0.1 Accumulation Mode- Usually consists mainly of carbonaceous agglomerates that have survived the combustion process Coarse Mode- Usually consists of re-entrained particles, crankcase fumes 0.05 0 0.001 0.010 0.100 1.000 10.000 Diameter ( m) Mass Weighting Number Weighting Surface Weighting Source: D.Kittelson The Particulates Consortium took up the difficult challenge to measure both types of automotive particle emissions, solid “accumulation mode” and volatile “nucleation mode”. To this end, a detailed sampling and measurement protocol was developed, which included both a “wet” and a “dry” branch [8]. Using this protocol, a wide range of vehicles and fuels were tested. It has been shown that detailed measurements based on particle size and number are possible and can offer improved sensitivity and discrimination over the current regulated mass method. Under well controlled laboratory conditions, repeatable particle number measurements were demonstrated (Figures 4-6). However, further development would be needed if such methods were to be considered for certification testing, in particular especially with regard to calibration issues and complexity of the sampling and measurement methodologies. At this stage, the main value of particle number measurements is for further research into vehicle and fuel effects. (just a question: what is meant by “discrimination” here?) ELPI counts are approximately the same as the CPC counts. Do we need to comment this? No nucleation during these conditions?? 7 Figure 4 duplicate?? LD Vehicle data (LAT – Total Dry Particle Number, ELPI) Lag D4 in ELPI N Stages 1-7 - Cold NEDC Euro II Diesel Euro III Diesel 1.0E+15 1.0E+14 Euro III Gas 1.0E+13 Euro I Diesel Euro I Gas 1.0E+12 1.0E+11 1.0E+10 km-1 1.0E+09 1.0E+08 1.0E+07 1.0E+06 1.0E+05 1.0E+04 1.0E+03 1.0E+02 1.0E+01 1.0E+00 Lag D2 Lag D3 Lag D4 Lag D5 Cor G3 Cor G1 BMW G1 BMW G3 Golf Cat Golf Cat Golf Cat Golf D2 Lag trp1 Lag trp1 Lag D4 Lag trp2 D4 D3 D2 D4 D3 D4 Euro III Diesel + trap Figure 5 duplicate?? LD Vehicle data (LAT – Total Particle Number, CPC) Lag D4 in Euro III Diesel 1.0E+15 Euro II Diesel Euro I Diesel CPC Total N - Cold NEDC Euro III G as Euro I G as 1.0E+14 1.0E+13 1.0E+12 1.0E+11 1.0E+10 km-1 1.0E+09 1.0E+08 1.0E+07 1.0E+06 1.0E+05 1.0E+04 1.0E+03 1.0E+02 1.0E+01 1.0E+00 Lag D2 Lag D3 Lag D4 Lag D5 Cor G3 Cor G1 BMW G1 8 BMW G3 Euro III Diesel + trap Golf Cat Golf Cat Golf Cat Golf D2 Lag trp1 Lag trp1 Lag D4 Lag trp2 D4 D3 D2 D4 D3 D4 Figure 6 LD Vehicle data (LAT – Active Surface Area, ASMO) Active Surface Area - Cold NEDC 1.0E+06 Euro II Diesel Euro III Diesel Euro I Diesel 1.0E+05 cm2 km-1 1.0E+04 Euro III Gas Euro I Gas 1.0E+03 1.0E+02 1.0E+01 1.0E+00 Lag D2 Lag D3 Lag D4 Lag D5 Cor G3 Cor G1 BMW G1 BMW Golf Cat Golf Cat Golf Cat Golf D2 Lag trp1 Lag trp1 Lag D4 Lag trp2 G3 D4 D3 D2 D4 D3 D4 While sensitivity and discrimination is one issue, there is also some evidence that the number of “solid” particles emitted does not always correlate with PM mass. Comparison of Figure 7 with Figure 2 shows that while a Euro-4 (DPF-equipped system) and a Euro-5 (SCR/urea system without DPF) both substantially reduced regulated particulate mass versus a Euro-3 engine, the DPF system gave much lower dry particle number emissions. Comparison of Figure 7 with Figure 2 shows that while a Euro-4 (DPF-equipped system) and a Euro-5 (SCR/urea system without DPF) emitted similar amounts of regulated particulate mass (both substantially reduced versus a Euro-3 engine), the DPF system showed two orders of magnitude lower dry particle number emissions than the SCR/urea system without DPF. 9 Figure 7. Total count ELPI stages 1-7 (30-1000nm) + thermodenuder, ESC (AVL). HD engine test results (ESC) (geometric means) ELPI stages 1-7, Total N, kWh-1 (ESC) 1.00E+13 ELPI stages 1-7, Total N, kWh-1 1.00E+12 EURO3 EURO4 EURO5 1.00E+11 1.00E+10 1.00E+09 D2 D3 D4 D5 D6 D7 Fuel There is therefore merit in a measurement method, which covers the number/size distribution of “solid” particles. The current programme included only limited measurements of dry particles (ELPI + thermodenuder). If such methodologies were to be considered for future regulation, much more work would be needed to agree on the most suitable sampling and measurement methods, and to define suitable calibration standards and procedures. Further work in this direction is currently taken up by the UN-ECE PMP group [7]. As described above, the programme demonstrated the ability to measure both ‘wet’ and ‘dry’ particles through suitable choice of the sampling conditions. However, it also confirmed that the volatile “nucleation” mode is very sensitive to the exhaust sampling conditions (Figure 8). 10 Figure 8 Nucleation mode highly sensitive to dilution conditions [9}. The temperature of the dilution air was changed while residence time and air humidity were kept constant. Despite the above uncertainties, the PARTICULATES programme has demonstrated that under well controlled laboratory operation, the main effects of fuel sulphur, vehicle technology and operating conditions/history on emissions of nano-particles can be clearly distinguished. When there is potential to form nucleation mode particles, the PARTICULATES sampling and measurement system generally finds them. We really don’t know this, do we? On light duty vehicles, nucleation mode particles are mainly emitted under high speed/load (high temperature) operation, which is where fuel sulphur effects become most apparent. In this work, the effects were most obvious at constant 120 km/h operation and on the Artemis Motorway driving cycle. Other emissions, e.g. NOx emissions, were also increased on the Artemis motorway cycle versus the standard NEDC cycle; the relevance of the test cycle is another issue to be reviewed with regard to future legislation. This will be considered further under the sister project, ARTEMIS. Figure 9 illustrates 120 km/h data for two cars, one with and one without a DPF, and shows the large benefits that can be achieved with a DPF-equipped vehicle operating on low sulphur fuels - around 4 orders of magnitude (10,000 times) lower particle number emissions versus the Euro-3 non-DPF vehicle / 300 ppm sulphur fuel case. Figure 9 also confirms that the full benefits of the DPF are only achieved with the low sulphur fuels. Present a list of the fuels somewhere in the text (in the beginning?) so that people can find out what D2, D3, D4 etc. are. 11 Figure 9 LD Vehicles, SMPS data N<30 nm and N>30 nm @ 120 km/h LD vehicle test results (120 km/h) (geometric means) SMPS, N, km-1 (120 km/h) 1.00E+16 1.00E+15 SMPS, N, km-1 1.00E+14 D2 D3 D4 D5 D6 D7 1.00E+13 1.00E+12 1.00E+11 1.00E+10 1.00E+09 1.00E+08 N ≥ 30nm N < 30nm N ≥ 30nm N < 30nm GOLF PEUGEOT Engine The main effects of diesel fuel sulphur reduction and particle traps are already in the process of being implemented and as described above will bring large reductions in automotive particulate emissions across the size range. However, the health implications of volatile nucleation mode particles remain largely unknown. One could perhaps introduce the term “nanodroplets” for such particles because they seem to be composed mainly of sulphuric acid or heavy hydrocarbons. Further research is needed on the health relevance of measurements of such nanodroplets nucleation mode particles, their chemical composition and their fate in the atmosphere. Inclusion of such measures in regulations is inappropriate until the air quality and health implications are understood. As an example of the uncertainties involved, it can be mentioned that particle number (or surface area) may not necessarily be an issue for nanodroplets depositing in lungs. The droplets may be dissolved in the lung lining fluid (a film of surfactants covering the airways) and thus cease to exist as individual particles. Nevertheless, continued development of measurement methods for small particles is important for on-going research into vehicle and fuel effects. 12 On gasoline vehicles, particulate emissions from the current generation of direct injection gasoline vehicles have been confirmed to be increased versus conventional MPI gasoline vehicles. The particulate emissions remain far below the current Euro 4 diesel PM emissions standard, but are higher than the DPF-equipped diesel case. Figure 10 illustrates this effect based on total solid particle number count measured on the “dry” branch with the ELPI. Figure 10. Total solid Particle Number over NEDC, ELPI data (explain the abbreviations used) 1,E+15 NEDC Solid particle emission rate [km-1] D 1,E+14 DISI 1,E+13 1,E+12 1,E+11 DPF G 1,E+10 D2 D3 D4 D5 G1 13 G2 G3 1. References 1. EU (1998) Directive 98/69/EC of the European Parliament and of the Council of 13 October 1998 relating to measures to be taken against air pollution by emissions from motor vehicles and amending Council Directive 70/220/EEC. Official Journal of the European Communities No. L 350/1, 28.12.98 2. EU (1999) Directive 1999/96/EC of the European Parliament and of the Council of 13 December 1999 on the approximation of the laws of the Member States relating to measures to be taken against the emission of gaseous and particulate pollutants from compression ignition engines for use in vehicles, and amending Council Directive 88/77/EEC. Official Journal of the European Communities No. L044, 16.02.2000 3. DG TREN PARTICULATES Consortium. Characterisation of exhaust particulate emissions from road vehicles. Deliverable 2, April 2000. Vehicle exhaust particulates characterisation, properties, instrumentation and sampling requirements 4. INERIS report for PARTICULATES 5. CRC International Workshop on PM. October 2002 San Diego 6. UNICE letter responding to Commission’s Draft Particulates Position Paper, October 2003. 7. Report of the GRPE Particle Measurement Programme (PMP) Government Sponsored Work Programmes. July 2003 8. D3. PARTICULATES WP 300 report, part II: Relevant protocol for exhaust particulates characterisation 9. D3. PARTICULATES WP 300 report, part I: Investigations for the definition of sampling conditions for the defined instrumentation 14