BLOCK PLANE SAFETY A plane is a tool for shaping wood. Planes are used to flatten, reduce the thickness of, and impart a smooth surface to a rough piece of lumber. Special types of planes are designed to cut joints or decorative mouldings. Hand planes are generally the combination of a cutting edge, such as a sharpened metal plate, attached to a firm body, that when moved over a wood surface, take up relatively uniform shavings, by nature of the body riding on the 'high spots' in the wood, and also by providing a relatively constant angle to the cutting edge, render the planed surface very smooth. A cutter which extends below the bottom surface, or sole, of the plane slices off shavings of wood. A large, flat sole on a plane guides the cutter to remove only the highest parts of an imperfect surface, until, after several passes, the surface is flat and smooth. Hand planes are ancient, originating thousands of years ago. Early planes were made from wood with a rectangular slot or mortise cut across the center of the body. Planes of this type have been found in excavations of old sites as well as drawings of woodworking from medieval Europe and Asia. Roman planes found at Pompeii are largely similar to planes in use today. In fact wooden planes can still be bought from modern plane makers. As time went on, though, some people began to make plane bodies out of cast iron or even bronze. Though most planes are pushed across a piece of wood, holding it with one or both hands, Japanese planes are pulled toward the body, not pushed away. Woodworking machinery that perform the same function as hand planes include the jointer and the thickness planer. BLOCK PLANE SAFETY Parts of a Plane Parts of a plane Two styles of plane are shown with some parts labeled. The top of the image is a bench plane; the bottom is a block plane. A: The Mouth is an opening in the bottom of the plane down through which the blade extends, and up through which wood shavings pass. B: The Iron is a plate of steel with a sharpened edge which cuts the wood. C: The Lever cap holds the blade down firmly to the body of the plane. D: The Depth adjustment knob controls how far the blade extends through the mouth. E: The Knob is a handle on the front of the plane. BLOCK PLANE SAFETY F: The Chipbreaker or Cap iron serves to make the blade more rigid and to curl and break apart wood shavings as they pass through the mouth. G: The Lateral adjustment lever is used to adjust the iron so that the depth of cut is uniform across the mouth. H: The Tote is a handle on the rear of the plane I: The Finger rest knob Block planes are held in the palm of the hand the tip of the user's index finger rests in the indentation on top of the knob. J: The Frog is a sliding iron wedge that holds the plane Iron at the proper angle. It slides to adjust the gap between the cutting edge and the front of the mouth. The frog is screwed down to the inside of the sole through two parallel slots and on many planes is only adjustable with a screwdriver when the plane iron is removed. Some planes, such as the Stanley Bedrock line and the bench planes made by Lie-Nielsen have a screw mechanism that allows the frog to be adjusted without removing the blade. BLOCK PLANE SAFETY Planing With the Grain Grain direction can be determined by looking at the edge or side of the work piece. Wood fibers can be seen running out to the surface that is being planed. When the fibers meet the work surface it looks like the point of an arrow that indicates the direction. When planing "with the grain", thin shavings rise above the surface of the wood as the edge of the plane iron is pushed forward, leaving a smooth surface. Planing wood should result in thin shavings rising above the surface of the wood as the edge of the plan iron is pushed forward, leaving a smooth surface. But sometimes splintering occurs. This is largely a matter of cutting with the grain or against the grain, respectively. The grain referred to in these phrases is the side grain of the piece of wood being worked. BLOCK PLANE SAFETY Planing Against the Grain When planing "against the grain", the wood fibers are lifted by the plane iron, resulting in a jagged surface. When planing against the grain, the wood fibers are lifted by the plane iron, resulting in a jagged finish, called tearout. Note that these diagrams and phrases apply to planing the wide face (flat grain) and/or long side (side grain) of a typical piece of lumber, which is cut so its wide face is along the grain. In other words, as part of the tree, the wide face was parallel to the pith and thus along (or parallel to) the direction of the dominant cells, or grain. Because of the nature of wood, planing the end grain of the board is physically different from planing the wide face or the long side. BLOCK PLANE SAFETY Plane Safety Tips Use the appropriate plane for the work at hand. Use Bench planes for stock removal, smoothing rough surfaces, truing, and fine finishing. Use Jack Planes or longer planes for longer length planing (i.e. doors) to produce a straight line. Use block or trimming planes for end grain, where single handed working is required, and to dress up short work. For optimal cutting performance, place cutters in bench planes bevel side down and cutters for block planes bevel side up. Always keep the blade sharp. Lightly oil the working surfaces after use. Rest the plane on its side when not in use. Store the plane with its cutter retracted to avoid premature edge wear. EXAMPLES OF PLANES WOOD BLOCK PLANE: Although this is a very old design they are still used today to remove a large amount of wood. This is due to the fact that they are lighter than steel planes and therefore they can be used comfortably for longer periods. JACK PLANE: This is the steel equivalent of the wooden block plane. It has a steel body and because it is heavier than the wood block plane it is easier to hold down on the surface of the wood being planed. It is used to plane longer pieces of wood. SMALL BLOCK PLANE: This is a small version of a wood block plane and it is used for light work such as producing 'chamfers'. It is normally held and used in one hand. Disclaimer: This product was funded by a grant awarded under the President’s High Growth Job Training Initiative as implemented by the U.S. Department of Labor’s Employment & Training Administration. The information contained in this product was created by a grantee organization and does not necessarily reflect the official position of the U.S. Department of Labor. 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