Proper Handling of Automotive
Airbag Modules
REMEMBER
• ALWAYS USE THE REQUIRED PPE
• Airbag modules are explosive. Improper
handling can lead to serious injury.
• An airbag deployment or activation ejects
chemicals which can be harmful.
• Material Safety Data Sheets (MSDS) for the
airbag modules currently in use at this facility are
located _____________________.
• This presentation is intended to show you how to
properly handle the airbag modules used here.
Styles of Airbag modules in use at
this facility
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Driver/Passenger trim style (side curtain)
Instrument Panel (IP)
Knee position airbag
Steering Wheel Chassis model
Driver/Passenger Trim model
Instrument Panel (IP) model
Never lift or carry by the wires,
connectors, or harness!
Use BOTH hands!
Opening pointing
AWAY from you!
Knee position model
Front – Away from you
Rear – toward you
Positioned in Kit Tote
Steering Wheel Chassis mount
Always use two hands!
Proper handling and storage
• NEVER connect ANY electrical device to the
module or the cable harness
• DO NOT install a damaged module. Notify your
supervisor immediately if you discover a
damaged module
• DO NOT attempt to repair a module. Notify your
supervisor immediately if you discover a
damaged module.
• NEVER carry airbags or components by wires,
connectors or harnesses
Proper handling and storage
NEVER
• Never heat the module
• Never drill the module
• Never weld or solder the module
• Never cut or machine the module
Or any of the parts
Proper handling and storage
• Always carry with the opening pointing away
from you.
• Always place or set the airbag with the
opening pointing up.
• Treat airbag modules carefully and gently. Use
two hands – be careful not to drop them.
• If an airbag is dropped, DO NOT USE THE
AIRBAG!
• Always store airbags securely in designated
storage area.
In the event of airbag deployment
• Contact the Supervisor immediately.
• Contact _______________ for plant
safety/security. Report your location and request
airbag cleanup.
• Stay away from the deployed airbag!
Treat every airbag as LIVE.
• Check for injured workers. Injuries may include
burns, and/or chilled or frostbitten body parts.
• Contact emergency services if appropriate.
In the event of airbag deployment
• DO NOT ATTEMPT CLEANUP! Only
trained personnel are qualified for cleanup.
Contact ______________ plant
safety/security.
• Powder residue on skin – Wash with soap
and plenty of water.
• If there is contact with eyes, flush eyes
with clean water for 15 minutes. Consult a
doctor.
Personal Protective Equipment (PPE)
• No special equipment is required.
• Gloves and Safety Glasses are always a
good idea.