Chapter 17 Allocation of Support Activity Costs and Joint Costs McGraw-Hill/Irwin Copyright © 2009 by The McGraw-Hill Companies, Inc. All rights reserved. Learning Objective 1 McGraw-Hill/Irwin Copyright © 2009 by The McGraw-Hill Companies, Inc. All rights reserved. Service Department Cost Allocation How are service department costs charged to production departments? First, we identify the factor that drives costs in the service department. This cost driver is called the allocation base. 17-3 Service Department Cost Allocation Service Departments Provide support that facilitates the activities of production departments. support Production Departments Carry out the central purposes of an organization. 17-4 Service Department Cost Allocation How are service department costs charged to production departments? Well, we measure the consumption of the allocation base in the production departments. 17-5 Service Department Cost Allocation How are service department costs charged to production departments? Third, we allocate the service department cost based on the relative amount of the allocation base consumed in each production department. 17-6 Service Department Cost Allocation What happens to service department costs after they are allocated to production departments? Allocated service department costs become a part of the manufacturing overhead in each production department. 17-7 Service Department Cost Allocation I get it. They become a part of the overhead that is applied to products with a predetermined overhead rate. Allocated service department costs become a part of the manufacturing overhead in each production department. 17-8 Service Department Cost Allocation So, the costs become a part of the finished product via the application of the predetermined factory overhead rate. Exactly. Take a look at this flow chart. I think it will summarize our discussion of the allocation process. 17-9 Service Department Cost Allocation Service Department (Cafeteria) Service Department (Accounting) Service Department (Personnel) First Stage Allocations Service department costs are allocated to production departments. Production Department (Machining) Production Department (Assembly) The Product Second Stage Allocations Production department overhead costs, plus allocated service department costs, are applied to products using departmental predetermined overhead rates.17-10 17-10 Selecting Allocation Bases Personnel: Number of employees Typical Allocation Bases Receiving: Units handled Security: Square footage Custodial: Square footage Cafeteria: Number of employees Accounting: Staff hours Power: Kilowatt hours 17-11 Selecting Allocation Bases Personnel: Number of employees Receiving: Units handled Security: Square footage Criteria for selection Simplicity Availability of space or equipment Benefits received by the production department Accounting: Staff hours Custodial: Square footage Cafeteria: Number of employees Power: Kilowatt hours 17-12 Interdepartmental Services Service Department (Cafeteria) Production Department (Machining) POWER DEPARTMENT Service Department (Custodial) Production Department (Assembly) 17-13 Interdepartmental Services Problem Allocating costs when service departments provide services to each other Solutions Direct Method Step Method 17-14 Direct Method Cost of services between service departments are ignored and all costs are allocated directly to production departments. Service Department (Cafeteria) Production Department (Machining) Service Department (Custodial) Production Department (Assembly) For an example please see the textbook. 17-15 Step Method Service department costs are allocated to other service departments and to production departments, usually starting with the service department that serves the largest number of other service departments. Service Department (Cafeteria) Production Department (Machining) Service Department (Custodial) Production Department (Assembly) 17-16 Step Method Once a service department’s costs are allocated, other service departments’ costs are not allocated back to it. Service Department (Cafeteria) Production Department (Machining) Service Department (Custodial) Production Department (Assembly) 17-17 Step Method Custodial will have a new total to allocate to production departments: its own costs plus those costs allocated from the cafeteria. Service Department (Cafeteria) Production Department (Machining) Service Department (Custodial) Production Department (Assembly) For an example please see the textbook. 17-18 Learning Objective 2 McGraw-Hill/Irwin Copyright © 2009 by The McGraw-Hill Companies, Inc. All rights reserved. Fixed Versus Variable Costs Problem Allocating common fixed costs using a variable activity allocation base Result When one department decreases activity to reduce allocations, all departments are penalized because the charge per use increases. Remember, total fixed costs do not change as activity changes. 17-20 Fixed Versus Variable Costs Problem Allocating common fixed costs using a variable activity allocation base Solution Use dual allocation method, allocating fixed and variable costs separately. 17-21 Dual Cost Allocation Variable Costs Fixed Costs Charge to production departments at a budgeted rate times actual short-run usage of the allocation base. Allocate budgeted amounts to operating departments in proportion to the long-run average usage of the allocation base. Budgeted costs should be allocated to avoid passing on inefficiencies from the service departments. 17-22 17-22 Dual Cost Allocation Example SimCo has a maintenance department and two production departments: cutting and assembly. Variable maintenance costs are budgeted at $0.60 per machine hour. Fixed maintenance costs are budgeted at $200,000 per year. Data relating to the current year are: Production Departments Cutting Assembly Total Long-run Maintenance Usage as a % of Total 60% 40% 100% Actual Hours Used 80,000 40,000 120,000 Allocate maintenance costs to the two operating departments. 17-23 Dual Cost Allocation Example Cutting Department Variable cost allocation: $0.60 × 80,000 hours used $0.60 × 40,000 hours used Fixed cost allocation 60% of $200,000 40% of $200,000 Total allocated cost $ Assembly Department 48,000 $ 24,000 $ 80,000 104,000 120,000 $ 168,000 Variable costs are allocated based on hours used. Fixed costs are allocated based long-run average usage. 17-24 A Behavioral Problem Problem Solution Department managers may underestimate long-run average usage to reduce fixed cost allocations. Reward managers for making accurate estimates of long-run average service department needs. 17-25 Learning Objective 3 McGraw-Hill/Irwin Copyright © 2009 by The McGraw-Hill Companies, Inc. All rights reserved. The New Manufacturing Environment More accurate cost tracing systems reduce the need for allocation of indirect costs. 17-27 The Rise of Activity-Based Costing Service Department (Cafeteria) Service Department (Accounting) Service Department (Personnel) First stage allocations are to activities, not departments. Activity One The Product Activity Two 17-28 Learning Objective 4 McGraw-Hill/Irwin Copyright © 2009 by The McGraw-Hill Companies, Inc. All rights reserved. Joint Product Cost Allocation Product Joint Product Costs Product Product 17-30 Joint Product Cost Allocation • Concept: – In some industries, a number of products are produced from a single raw material input. • Key terms: – Joint products – products resulting from a process with a common input. – Split-off point – the stage of processing where joint products are separated. – Joint product cost – costs of processing joint products prior to the split-off point. 17-31 Joint Product Cost Allocation Consider the following example of an oil refinery. We will assume only two products, gasoline and oil. 17-32 Joint Product Cost Allocation Joint Product Costs Joint Input Oil Joint Production Process Final Sale Separate Processing Costs Gasoline Split-Off Point Separate Processing Separate Processing Final Sale Separate Processing Costs 17-33 Learning Objective 5 McGraw-Hill/Irwin Copyright © 2009 by The McGraw-Hill Companies, Inc. All rights reserved. Allocating Joint Costs Physical-Units Method Joint Product Costs RelativeSales-Value Method Net-RealizableValue Method 17-35 Allocating Joint Costs Physical-Units Method Allocation based on a physical measure of the joint products at the split-off point. Relative-SalesValue Method Allocation based on the relative values of the products at the split-off point. Net-RealizableValue Method Allocation based on final sales values less separable processing costs. 17-36 Allocating Joint Costs Let’s look at an example illustrating the joint cost allocation methods. 17-37 Physical-Units Method Joint conversion cost = $225,000 Joint material cost = $275,000 Oil 240,000 gallons Gasoline 360,000 gallons Joint Production Process Split-Off Point 17-38 Physical-Units Method Product Oil Output quantities in gallons Proportionate share: 240,000 ÷ 600,000 360,000 ÷ 600,000 Allocated joint costs: $500,000 × 40% $500,000 × 60% 240,000 Gasoline 360,000 Total 600,000 40% 60% $ 200,000 $ 300,000 $225,000 joint conversion cost plus $275,000 joint material cost 17-39 Relative-Sales-Value Method Joint conversion cost = $225,000 Joint material cost = $275,000 Oil $200,000 sales value at split-off point Gasoline $600,000 sales value at split-off point Joint Production Process Split-Off Point 17-40 Relative-Sales-Value Method Product Oil Sales value at split-off point Proportionate share: $200,000 ÷ $800,000 $600,000 ÷ $800,000 Allocated joint costs: $500,000 × 25% $500,000 × 75% Gasoline Total $ 200,000 $ 600,000 $ 800,000 25% 75% $ 125,000 $ 375,000 $225,000 joint conversion cost plus $275,000 joint material cost 17-41 Net-Realizable-Value Method If products require further processing beyond the split-off point before they are marketable, it may be necessary to estimate the net realizable value (NRV) at the split-off point. Estimated NRV = Final Sales Value – Added Processing Costs 17-42 Net-Realizable-Value Method Joint conversion cost = $225,000 Joint material cost = $275,000 Oil Joint Production Process Separate Processing Costs $200,000 Gasoline Split-Off Point, Sales Value Unknown Sales Value $500,000 Separate Processing Separate Processing Sales Value $1,200,000 Separate Processing Costs $500,000 17-43 Net-Realizable-Value Method Product Oil Sales value Less additional processing costs Estimated NRV at split-off point Proportionate share: $300,000 ÷ $1,000,000 $700,000 ÷ $1,000,000 Allocated joint costs: $500,000 × 30% $500,000 × 70% Gasoline Total $ 500,000 $ 1,200,000 $ 1,700,000 200,000 500,000 700,000 $ 300,000 $ 700,000 $ 1,000,000 30% 70% $ 150,000 $ 350,000 17-44 By-Products Joint Costs Joint Input Joint Production Process Major Product Major Product By-products Relatively low value or quantity when compared to major products Split-Off Point 17-45 By-Products Two commonly used methods of accounting for by-products are . . . 1. By-product NRV is deducted from cost of joint process before allocation. 2. By-product NRV is deducted from cost of main product. 17-46 Learning Objective 6 McGraw-Hill/Irwin Copyright © 2009 by The McGraw-Hill Companies, Inc. All rights reserved. Reciprocal Services Method •Fully accounts for reciprocal services •More accurate •Can be combined with dual allocation 17-48 End of Chapter 17 17 17-49