Using Statistical Innovation to Impact Regulatory Thinking Harry Yang, Ph.D. Senior Director, Head of Non-Clinical Biostatistics MedImmune, LLC 2014 Nonclinical Biostatistics Conference What Roles Are We Playing in Regulatory Affairs? 2 What Roles Are We Playing in Regulatory Affairs? To think? 3 What Roles Are We Playing in Regulatory Affairs? To rule the world? 4 What Roles Are We Playing in Regulatory Affairs? Or to influence? 5 The Answer Is… TO INFLUENCE! 6 How Do We Influence Regulatory Thinking? 7 An Old Tried and True Method Throw statisticians at the deep end of regulatory interactions 8 An Old Tried and True Method (Cont’d) Throw statisticians at the deep end of regulatory interactions – Low success rate – Lost potential/opportunities 9 A More Effective Approach to Influencing Regulatory Thinking Identify opportunities Opportunities Understand our own strengths Influence thru collaboration 10 Areas Where Statistics Is Value-added Design of experiment (DOE) 11 Statistical Designs Completely randomized designs Randomized complete block designs Split-plot designs Cross-over designs Latin square designs Factorial designs Analysis of variance designs 12 Too Many to Choose 13 How to Reduce Variability? 14 Should You Use Control? 15 Should You Be Blinded? To reduce evaluator’s bias 16 Should You Randomize? 17 How to Minimize Chance of False Claim? 18 How to Maximize Probability of Success? 19 Did You Use the Right Sample Size N? A small N may miss biologically important effects A large N wastes animals 20 Facts Science “A collection of facts is no more a science than a heap of stones is a house.” Henri Poincare (1854 – 1912) 21 How To Analyze Data with High Accuracy, Precision and Confidence? 22 Which Model to Choose? Analysis of variance (ANOVA) Regression analysis Repeated measurement analysis Survival analysis Meta-analysis Mixed effect modeling Non-parametric analysis 23 Help Overcome Regulatory Hurdles 24 Be Bold and Innovative 25 Four Case Examples Widening specification after OOS Bridging assays as opposed to clinical studies Acceptable limits of residual host cell DNA Risk-based pre-filtration bio-burden limits 26 27 04/14/2008 – 6:00pm Bridging FFA and TCID50 Assays CRL Question: FFA and TCID50 are different assays but both used for clinical trial material release Theoretical mean difference 28 Acceptable Residual DNA Limits: The Problem The product under evaluation contains a significant amount of residual host cell DNA greater than 500 bp in length. This may increase the risks of oncogenicity and infectivity of host cell DNA. Regulatory guidance requires the median size of residual DNA be 200 bp or smaller Our process can only achieve a median size of 450 bp Anxiety Attack The Scream, by Edvard Munch, 1893 Safety Factor Safety factor (Pedan, et al., 2006) – Number of doses taken to induce an oncogenic or infective event SF Om : I0 : m: M: E[U]: Om . m I0 E[U ] M Amount of oncogenes to induce an event Number of oncogenes in host genome Average oncogene size Host genome size Expected amount of residual host DNA/dose Safety Factor per FDA-recommended Method If cellular DNA contained an active oncogene it would take 11.6 billion doses to cause an oncogenic event – If 250 million doses of vaccines are used annually, in less than 46.4 years one oncogenic event may be observed Om (ng) OS GS I0 hcDNA (ng) Safety Factor 9400* 1950 2.41E+09 1 1 1.16E+10 * Oncogenic dose derived from mouse Oncogenic risk is overstated The denominator includes amount of fragmented oncogene DNA Safety Factor Om (OS / GS) I 0 (hcDNA) Amount of oncogene DNA in final dose = Amount of unfragmented oncogene DNA in final dose + Amount of fragmented oncogene DNA in final dose DNA Inactivation Enzymatic Degradation Inactivates DNA Benzonase and other ingredients Hope This finding gives us hope that with median residual DNA size of 450 bp (albeit not quite up to the regulatory bar of 200 bp) perhaps the oncogenicity and infectivity risks are already reduced to an acceptable level. Negotiation with FDA Standard method overestimates risk If DNA inactivation step is incorporated in the calculation, the risk might be adequately mitigated Burden of Proof How to Incorporate DNA Inactivation in the Risk Assessment? Enzymatic degradation of DNA Source: http://1.bp.blogspot.com/_vgEA7CHGLe8/SzIAZHWs-vI/AAAAAAAAAVc/vZcmDlRlxSY/s320/miracle.gif DNA Inactivation 40 Model of DNA Inactivation Process Safety Factor Based on Probabilistic Modeling (Yang et al., 2010) Safety factor Amount of oncogenes required for inducing an oncogenic event SF Om I0 i 1 (1 p) mi 1 mi E[U ] M . Expected amount of unfragmented oncogenes in a dose Proof of the Theoretical Result Trust me! How to estimate enzyme cutting efficiency p? Modeling Length of DNA Segment After enzyme digestion, any DNA segment takes the form B1cB2c...cBX Length X, random variable Let p denote the probability for enzyme to cleave bond c. Thus X has properties – Represents number of trials until the first cut – Follows a geometric distribution with parameter p, • Prob[X=k]=(1-p)k-1p • Median = log 2 log(1 p) Safety Factor If cellular DNA contained an active oncogene it would take 234 billion doses to deliver the oncogenic dose used in the mouse studies – If 250 million doses of vaccines are used annually, it will take approximately 883 years for one oncogenic event to occur Om (ng) Oncogene size MDCK genome size Median hcDNA (ng) 9400 1950 2.41E+09 450 1 Safety Factor 2.34E+11 Oncogenic Risk Comparison FDA method overestimates oncogenic risk by 19-fold Reducing residual DNA with median size of 450 bp is adequate to mitigate oncogenic risk Our Method FDA Method Om (ng) Oncogene size MDCK genome size I0 hcDNA (ng) Safety Factor 9400* 1950 2.41E+09 1 1 1.16E+10 Om (ng) Oncogene size MDCK genome size Median hcDNA (ng) Safety Factor 9400 1950 2.41E+09 450 1 2.34E+11 Establishing Pre-filtration Bioburden Test Limit 48 Manufacture of a Sterile Drug Product Microbial control during manufacturing is critical for ensuring product quality and safety. Sterile biologic drug products (finished dosage forms) are typically manufactured by sterile filtration followed by aseptic filling and processing. Control of microbial load at the sterile filtration step is an essential and required component of the overall microbial control strategy. 49 Measures to Mitigate Bioburden Risk Pre-filtration testing Filtration Minimization of manufacturing hold times between process steps Utilization of refrigerated storage for intermediates 50 51 52 Potential Limitations of EMA-Recommended Bioburden Limit, 10 CFU/100 mL The limit has no scientific and statistical justifications It protects neither consumer’s nor producer’s risk – Probability of rejecting a batch with 9 CFU/100 mL = 33.4% – Probability of accepting a batch with 11 CFU/100 mL = 50% 53 Additional Limitations of 10 CFU/100 mL Bioburden Limit It does not take into account assay variability and the fact that microorganisms are not homogeneously distributed Meeting or failing 10 CFU/100 mL acceptance limit may not provide adequate assurance that the true biobruden level is below or above 10 CFU/100 mL 54 A Risk-based Approach to Development of Bioburden Control and Pre-filtration Testing Strategy Driven by product and process knowledge Identification of types of risks, their associations with testing method and process parameters Development of control strategy 55 Two Types of Risk Associated with Sterile Filtration Process Drug solution with an unacceptable bioburden level passes the prefiltration test Breakthrough of bioburden through the final sterile filter Both types of risk can be characterized thru probabilities of occurrence 56 Risk Associated with Three Different Test Schemes 5% 20 CFU 63 CFU 32 CFU 57 Mitigating Risk of Larger Number of Bioburden thru Sterial Filtration 58 Sterile Filtration FDA guidance requires that filters used for the final filtration should be validated to reproducibly remove microorganisms from a carrier solution containing bioburden of a high concentration of at least 107 CFU/cm2 of effective filter area (EFA) 59 Upper Bound of Probability p0 for a CFU to Go Thru Sterile Filter (Yang, et al., 2013) 60 Upper Bound of Probability of Having at least 1 CFU in Final Filtered Solution It’s a function of batch size S, pre-filtration test volume V, and the maximum bioburden level D0 of the pre-filtration solution By choosing the batch size, this probability can be bounded by a pre-specified small number δ. 61 Risk of Bio-burden Breakthrough in Final Solution 62 Determination of Pre-filtration Sample Volume and Batch Size 63 Maximum Batch Sizes Based on Risks and Prefiltration Test Schemes 64 A Few Additional Thoughts 65 Actively Involve in Standard Setting Originally USP <111> and EP 5.3 <111> was split into two chapters, USP <1032> Design and Development of Biological Assays and USP <1034> Analysis of Biological Assays <1033> Biological Assay Validation added to the suite “Roadmap” chapter (to include glossary) 66 66 Form Consortiums to Develop White/Concept Papers A-Mab: a Case Study in Bioprocess Development A-Vax: Applying Quality by Design to Vaccines 67 Conduct Innovative Statistical Research on Regulatory Issues Solutions based on published methods are more likely accepted by regulatory agencies 68 Take a Good Statistical Lead in Resolving Regulatory Issues 69 Regularly Communicate with Regulatory Authorities 70 Conduct Joint Training 71 Q&A 72