global monitoring: the paradigm for asset management in the smart

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GLOBAL MONITORING: THE

PARADIGM FOR ASSET

MANAGEMENT IN THE SMART GRID

FRAMEWORK

G. C. Montanari, A. Cavallini

Dip. Ingegneria Elettrica, University of Bologna viale Risorgimento 2, 40136 Bologna, Italy giancarlo.montanari@unibo.it

andrea.cavallini@unibo.it

M. Tozzi

TechImp HQ Srl via Toscana 11/c, 40069 Zola Predosa, Italy mtozzi@techimp.com

GLOBAL MONITORING IN SMART GRID

ENVIROMENTS

Making MV-HV grids ready to be smart

Diagnostic quantities

Global Monitoring approach

A case study

2

Smart Grids: what do they generally mean?

• Smart grid = smart metering + renewables ( distributed power generation)

• Low, sometimes medium, voltage

• Only this, indeed?

3

Smart Grid the E.U. vision

• E.U. vision: by far the most complete vision of SG

4

Are Electrical apparatus/assets Smart?

Smart Grids (EU)

• Reliability and quality

• Innovation and competitiveness

• Nature and wildlife preservation

• Low prices and efficiency

Electrical

Apparatus/Assets

• Monitoring Diagnostics

• Remote Control of

Assets and CBM

• Reliable (smart)

Insulation Systems

• Recyclable and New

Materials (nano)

5

Smart Grid the E.U. vision

• Let us review some basic concepts of power system asset management to see how they are related intimately to electrical appartus/insulation system monitoring

• The goal is to demonstrate that advanced monitoring tools can become the key for smart grid management

6

Asset management time frames

Long-term AM (LTAM, yearly and beyond): Strategic planning, decide which assets need to be replaced (using which technologies) and grid expansion.

– Improved Materials & Manufacturing Techs

– Permanent diagnostics, operating conditions

Mid-term AM (MTAM, from monthly to yearly):

Maintenance management: optimal maintenance strategy and optimal outage plan.

– Bulk diagnostic techniques (tand, pol/depol, dielectric spectroscopy, DGA) and local diag. techniques (PD) (on line)

7

Asset management time frames

Short-term AM (STAM, from real-time to months/year): Operational management: secure and reliable operation of the system, system monitoring and control, fault restoration.

– Local degradation diagnostic techniques

(PD, hot spots; on line/off line), recording operational conditions.

8

The vision set forth: our contribution to smarter grids

• With improved monitoring tools, the apparatus will be a source of information as, for instance:

– Apparatus condition

– Apparatus optimum operation

– Synchro-phasors

– Power Quality at the apparatus node

• Advanced communication tools will enable this info to be available to a broad number of operators for Operational management, Reliability evaluation, Security assessment,

Stability analysis, Load flow calculations, Power quality assessment

• This is smartening the grid

9

GLOBAL MONITORING IN SMART GRID

ENVIROMENTS

Making MV-HV grids ready to be smart

Diagnostic quantities

Global Monitoring approach

A case study

10

Diagnostic properties (Insulation Systems)

Two families of diagnostic quantities:

-Local quantities, related to defects (e.g. Partial Discharges, Hot spots)

-Global quantities, related to bulk degradation

EFFECTIVE DIAGNOSTIC TOOL (for localized defects)

Which properties to choose?

1) Those bringing the fastest ageing rate

2) Those providing info on the global state of an electrical apparatus decision on the most appropriate maintenance action

11

PD as an effective diagnostic tool

Partial discharges are at the same time CAUSE and CONSEQUENCE of insulation system degradation and provide often the fastest ageing mechanism (on organic materials)

EFFECTIVE DIAGNOSTIC TOOL (for localized defects)

Partial discharges occur when there are defects within the insulation system

PD = CONSEQUENCE

System degradation increases under Partial

Discharges action

PD = CAUSE

12

PD definition (IEC 60270)

Partial discharge (PD): localized electrical discharge that only partially bridges the insulation between conductors and which can or can not occur adjacent to a conductor

PD normally develop in air gaps or on insulation surfaces

13

Insulation Degradation

Partial Discharge activity

Insulation material erosion

Partial Discharge

Electrical tree in HV cable joint insulation

Complete Discharge:

Breakdown

HV electrode

Epoxy slab

Formation of treeing channels in a point-to-plane specimen

LV electrode

14

Diagnostic quantities and CBM

Effective maintenance: only at the right moment

DGA

Tandelta

Global

Diagnostics

Vibrations

Partial Discharge Analysis

Insulation condition

Insulation ageing

15

Sensors

• For on-line monitoring, sensors are a key issue for: -) reliability -) sensitivity -) effectiveness of measurements and cost

• it is possible to design appropriate sensors for each apparatus and diagnostic quantity

• Regarding PD, it is possible to design the detector in order to use just one detector for all sensors (bandwidth).

16

Best Technical:

ONE detector FOR ALL

Assets.

The detector should be able to acquire PD data from all different sensors

• HF sensors

•Capacitive sensors

•Inductive sensors

•VHF sensors

•UHF sensors

•Acoustic sensors

17

Innovative approach to PD diagnosis:

Separation, Identification and Diagnosis (SID)

PD inference is the prerequisite for correct diagnosis

Separation Identification

S I

Diagnosis

D

• Noise rejection • Potential defect

• Source separation

..

harmfulness

..

(one source at a

..

• Maintenance program

..

time)

Life extension (trend of the weakest spots, .

time to end point)

18

Pulses coming form different points have different T/F characteristics

A

0.020

0.015

0.010

0.005

0.000

-0.005

-0.010

-0.015

Two PD pulses from sources at different distances from detection point

(broadband detection chain)

-0.020

0.0 100.0n

300.0n

500.0n

700.0n

900.0n

1.0u

Pulse Frequency Spectrum

5.5E-4

5.0E-4

4.5E-4

4.0E-4

3.5E-4

3.0E-4

2.5E-4

2.0E-4

1.5E-4

1.0E-4

5.0E-5

0.0E+0

0.0

5.0

10.0

15.0

20.0

25.0

30.0

Frequency [M Hz]

35.0

40.0

45.0

49.0

Pulses coming from close to the detection point:

Higher frequency content

B 0.010

0.008

0.006

0.004

0.002

0.000

-0.002

-0.004

-0.006

-0.008

-0.010

0.0 100.0n

300.0n

500.0n

700.0n

900.0n

1.0u

Pulse Frequency Spectrum

5.5E-4

5.0E-4

4.5E-4

4.0E-4

3.5E-4

3.0E-4

2.5E-4

2.0E-4

1.5E-4

1.0E-4

5.0E-5

0.0E+0

0.0

5.0

10.0

15.0

20.0

25.0

30.0

Frequency [M Hz]

35.0

40.0

45.0

49.0

Pulses coming far from the detection point:

Lower frequency content (due to attenuation)

19

Categorization induced by TF mapping

20

The concept of PD pattern

One PD event is a pulse having a large frequency content (from the

MHz to the GHz range)

0.020

0.015

0.010

0.005

0.000

-0.005

-0.010

-0.015

-0.020

0.0 100.0n

300.0n

500.0n

700.0n

900.0n

1.0u

During AC PD activity hundreds of pulses per second occur having different amplitude and phase !

Amplitude

40 ence

30

20

Freq

10

240

220

200

180

160

140

120

100

Magnit ude chan

80 nel

60

40

20

40

20

80

60

160

140

120

100

P

240

220

200

180 hase chan nel

Phase

•The PD pattern represents the density of discharges in the phase/magnitude plane.

•It is a 3-D histogram represented through color maps

Phase

21

SID

Separation, Identification and Diagnosis

Separation of pulse features

10

5

0

-5

-10

10

5

0

-5

-5

0

Feature #1

5

10

SEPARATION

MAP

ENTIRE ACQUISITION Feature #2

-10 -10

NOISE INTERNAL PD

22

Identification is the key

• Different defects lead to different degradation rate in the insulation system

• To assess insulation condition it is necessary to investigate each PD source separately

• Basing diagnostics on a general level of PD, without any identification, may be misleading, since just the predominant phenomena will be taken into consideration…and the biggest one may not be the most dangerous

23

Example in rotating machine:

Bar to Bar (B2B) PD can be significantly larger than Slot

PD, but degradation rate associated to the slots may be faster

24

How to identify different PD types?

PD sources of the same nature give rise to similar PRPD Patterns.

-Internal PD HV

- Surface PD

HV

- Corona PD HV

25

Automatic identification (1): Fuzzy logic at work

Statistical marker evaluation

Fuzzy inference engine

Mixed stress-grading PD and microvoid activity in mediumvoltage motor.

Fuzzy ident: 87% surf, 13% internal

Next comes the same phenomenon recorded in a much more degraded machine 26

Automatic identification (2)

(V) 3.00

2.00

1.00

0.00

-1.00

-2.00

-3.00

0 45 90 135 180 225 270 315

Phase (deg)

360

Stress-grading PD clearly predominant in medium-voltage motor.

This time no fuzzyness in identification (100% surface, 0% internal)

Statistical marker evaluation

Fuzzy inference engine

27

Automatic identification: 3 rd ID level based on fuzzy logic

28

GLOBAL MONITORING IN SMART GRID

ENVIROMENTS

Making MV-HV grids ready to be smart

Diagnostic quantities

Global Monitoring approach

A case study

29

S

mart

G

rid

G

lobal

M

onitoring

S

ystem

Structure

• A system that can correlate several diagnostic and operational quantities to achieve better condition evaluation

• Endowed with advanced connectivity and data processing (noise rejection, data compression, innovative detectors and sensors) tools

• Providing, in real time to SCADA centers, a valuable estimate of apparatus failure likelihood

30

Smart Grid Global Monitoring System

Asset Condition Estimator (ACE).

STAM, MTAM: quantities associated with localized defects where stress concentration often takes place: fastest mechanism for insulation failure

• PD

• Hot spots

MTAM, LTAM: bulk aging, i.e., a generalized loss of electrical, mechanical and thermal properties of the system, besides PD and hot spots

• gas levels in oil

• Tand

• Conduction current

• PD, hot spot (e.g. Real Time Thermal Rating)

• Vibration signals.

31

Smart Grid Global Monitoring System

Operating Point Recorder (OPR): log data regarding

– Bus voltages and load currents (Synchro-phasors)

– Readings from temperature probes and/or fiber optic monitoring systems

– Environmental quantities .

• Note 1: random power flow fluctuations due to renewable sources: impact on insulation systems???

• Lots of operational data needed to correlate these fluctuations with failures.

• Note 2: what about power electronics repetitive pulses? And sporadic voltage transients? See next

32

Smart Grid Global Monitoring System

Power Quality Monitor (PQM).

– Harmonics: promote hot spot overheating, mechanical stress and enhance peak voltage levels.

• Intolerable when series or parallel resonances take place.

– Surge voltages and voltage dips can threat interturn insulation of transformers and motors

– External short circuits could affect the mechanical stability of transformer windings.

33

Smart Grid Global Monitoring System

• Communication module

(COM).

– Software, database management and communication tools that allow enhanced data exchange between SGGMS and supervisory control and data acquisition

(SCADA) centers

Remote User

Internet

Web

Server

Database application

Central Unit

Web service

Diagnostic application

Thirdpart systems

Local

SCADA

Network

Data

Downloader

Acquisition

Unit #1

Acquisition

Unit #2

34

Communication Module

• When a permanent diagnostic monitoring system is installed, it could be useful to save all the data in a central server.

• Especially if more than one EUT are monitored, all the data can be saved in the server and collected in the DATABASE

• The DATABASE represents the history of the monitored system

EUT 1: generator EUT 2: transformer

EUT 3: HV cable

ACQUISITION BOX

PD/DP sensor

ACQUISITION BOX

PD/DP sensor

ACQUISITION BOX

PD/DP sensor

SERVER - DATABASE

35

The on line monitoring system is made up essentially of the following components:

 Sensors (one for each joint/terminal);

 Diagnostic units: (PD, Tandelta, DGA) one or more for each asset;

 Supervision & Control System (one for each complete circuit);

 Ethernet links between the detection units and the Supervision & Control

System

.

36

• One can open synoptic views to immediately and easily understand if, where and when any problem occurred during the monitoring session

37

• Simple synoptic visualization modes are available for any electrical apparatus, e.g. generators, transformers, cables and GIS

38

• One can see the trending associated to each sensor in each phase of each equipment.

• One can see the recorded data and patterns… one can play e.g. with the T-F map and set up PD alarms properly.

39

• Folders containing the stored data can be opened when alarms are raised and patterns associated with the PD activities (or what else among Diagnostic

Properties DP) can be seen immediately

40

• Advantages:

Centralized data storage for resource optimization;

Data comparison among electrical apparatuses of the same family or insulation technologies or within a single electrical apparatus (e.g. among different phases) or under different conditions (load, time, maintenance interventions);

Data trending allows the harmfulness level to be evaluated and threshold criteria to be fixed/modified;

Combined analysis of quantities other than PD (e.g. humidity, temperature, load, voltage transients, DGA);

Capability of customizing the alarms/warning decision trees depending on asset manager evaluation .

41

GLOBAL MONITORING IN SMART GRID

ENVIROMENTS

Making MV-HV grids ready to be smart

Diagnostic quantities

Global Monitoring approach

A case study

42

Background

• A 250 MVA autotransformer experienced immediately after installation a significant increase of Hydrogen

• According to the IEC and IEEE specs, the level and the trend of H2 were critical after only few months. After one year the H2 level exceeded

1000 ppm

– Possible PD according to IEC60599 based on Duval Triangle

– Condition 2 according to IEEE C57.104: Exercise caution- Analyze for individual gases-Determine load dependence

• BUT:

– Is this gas increase actually due to thermal or electrical problem?

– Is the PD activity, if present, harmful or not?

– Which type of PD and where is this located?

– Which is the degradation rate?

– Which is the best action to be taken reducing costs and increasing reliability?

43

Actions

1. OIL TREATMENT

2. MONITOR PD+GAS+Bushing Tandelta before oil treatment and during Spring/Summer (most critical period)

SCOPE OF THE MONITORING SYSTEM INSTALLATION:

- MONITOR THE TRANSFORMER DURING A CRITICAL

PERIOD TO AVOID UNEXPECTED FAILURES

- ASSESS THE PD HARMFULNESS

- GIVE A PROBABILITY OF FAILURE WITHIN THE

GUARANTEE TIME

44

SGGMS main characteristics

• PD

– UWB detector (16kHz-35 MHz)

– 6 sensors (Tap Adapters)

– Time -Frequency Map Separation algorithm

• DGA

– 2 Gas (H2,CO) + Moisture + Temperature

– Membrane technology/electrochemical sensors

• Bushing Tandelta/Capacitance

– Leakage Current

– Dissipation factor

– Insulation Resistance

45

GLOBAL MONITORING LAYOUT

1: Acquisition

Box

3

2

1

4

3: TD Sensor

2: Tap Adapter for both PD and TanD acquisition

4: DGA

46

Results before oil treatment

• TWO PD phenomena were detected on-line:

– A sporadic activity due to small gas bubbles in the oil. This activity was intermittent.

Bubble PD

– A smaller, but persistent, activity detected in all the HV phases, identified as mixed internal/surface

PD.

• H2 level increase about 5 ppm/day

Surface/Internal PD

47

Main results after oil treatment

• The first activity, due to the bubbles, disappeared after the oil treatment.

• Second activity was still there, in all three phases at HV side

(230 kV)

Phase 4 Phase 8 Phase 12

48

Nw > 80

Qmax>500 mV

PD Trend

Phase 4

Qmax>250 mV

PD Trend

Phase 8

Nw > 100

Nw > 80

PD Trend

Phase 12

Qmax>300 mV

49

Evaluation of trending

• Necessary to give COMBINED alarms and assess insulation condition

DGA DGA

PD

PD

• Meaningful trending! Not influenced by external disturbances or other PD!

50

Qmax Trend of Phase 4 without separation of Corona and Bubble from PD at interfaces

Corona

Bubbles

Possible False Alarm

PD PD

Bubbles PD + Corona Just PD

51

TF FILTERING: Smart Alarm setting

TF

FILTERING:

Trending evaluated only in this region of the map!!

CORONA + PD

CORONA

PD

52

1.2

1

0.8

0.6

0.4

0.2

0

1.2

1

0.8

0.6

0.4

0.2

0

Qmax 95%

Possible False Alarm due to External Corona

Qmax 95%

Threshold Alarm

Level

Trending without TF filtering

Qmax 95%

Threshold Alarm Level

Qmax 95%

Trending after having

TF filtered external corona

53

FACTS after 6 months monitoring

• No significant changes in bushing tandelta values were noted over the monitoring period (6 months)

• Polarity of detected PD indicated that PD source was not located inside the bushings.

• The H2 gas levels increased during the monitoring period with average rate of 5 ppm/day. No significant changes in the rate was noted.

CONSTANT RATE.

• PD activities were detected continuously for 6 months , demonstrating that gas increase was due to PD

• PRPD pattern investigations suggested that

– There are three defects: one each phase

– PD activity was generated by a constructional defect within the connection between the bushing and the winding leads. Location of the source was confirmed also by additional acoustic measurements

54

Monitoring results

EXPECTED RESULTS OBTAINED RESULTS

MONITOR THE TRANSFORMER DURING A

CRITICAL PERIOD TO AVOID UNEXPECTED

FAILURES

ASSESS PD HARMFULNESS

GIVE A PROBABILITY OF FAILURE WITHIN THE

GUARANTEE TIME (1 YEAR)

• TRANSFORMER WAS MONITORED

CONTINUOUSLY AND NO CRITICAL CHANGES

IN PD TREND WAS NOTED.

• UNEXPECTED FAILURES DID NOT OCCUR.

• NO FALSE ALARMS WERE GENERATED

PD ARE NOT YET HARMFUL SINCE PD

TRENDING IS CONSTANT (amplitude alone is not the only parameter)

LOW PROBABILITY OF FAILURE IN ONE YEAR

IF TRANSFORMER OPERATED AT THE SAME

STRESS/CONDITIONS, CONSIDERING BOTH

THE MONITORING RESULTS AND

TRANSOFORMER HISTORY. BTW, PD INVOLVE

PAPER LAYERS AND CAN BECOME CRITICAL!

SUGGESTED ACTIONS: PLAN VISUAL INSPECTION AND MAINTENANCE ACTION IN THE

MOST CONVENIENT PERIOD (AUTUMN). MEANWHILE, MONITOR THE TRANSFOMER

UNTIL MAINTENANCE IS TAKEN

55

CONCLUSIONS

56

• Advantages of SGGMS:

– Trend evaluation – failure risk assessment

– Action (maintenance) planning

– Problems identified

– Proper and clever alerts activated

– Maintenance planning feasibility -> increase reliability with cost reduction

– Advanced connectivity

– Proper management of operation (load, availability)

• Smart Grid operations will profit of knowledge of the availability, reliability and operation capability of each electrical component of the grid.

57

The vision set forth

1. Condition monitoring tools massively integrated in electrical apparatuses

2. Information extracted from the monitoring data stream in a smart way using, for instance, artificial intelligence techniques.

3. Bidirection information flow.

58

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