FDG and its intended regulation by FDA in the USA: Points to Ponder Pradeep K. Garg, Ph.D. Director, PET Center Wake Forest University Health Sciences Winston Salem, NC; USA STOP PET Center Three major domains: Radiopharmaceutical area: Chemist Imaging and data acquisition: Technologist Reading scans and reporting: Physician STOP Radiopharmaceuticals Among several choices: FDG is widely accepted and dominates the market share STOP FDG regulations In US: Expectation is to be compliant with cGMP FDA requiring CMC FDA differentiates between small and large manufacturers STOP cGMP current Good Manufacturing Practices Broad coverage, covers four major areas Safety Purity Strength Quality STOP CMC: The full form Chemistry, Manufacturing, and Controls Section STOP CMC CMC covers following points: A. Drug product component and quantitative composition B. Controls for components/raw materials C. Reference standards D. Manufacturing and testing facilities E. Manufacture of drug substance F. Manufacture of drug product STOP CMC (contn..) G. H. I. J. K. L. Containers/closures Controls for the finished dosage form Analytical test procedures Microbial Validation Stability and Batch Records Vials and outer packaging labels STOP A. Drug product component and quantitative composition Drug substance: 1. i. ii. iii. Name/description: 2-Deoxy-2[18F]fluoro Dglucose, FDG. Composition/mL: 10-20mCi at 9:30AM (EOS) Composition/batch: 100-250mCi at 9:30AM (ESO) Other ingredients: 2. i. ii. iii. Name/description: Sodium chloride injection, USP Composition/mL: 1 mL Composition/batch: 10-12 mL STOP B. Controls for components / raw materials 1. 2. 3. 4. Organic substrates: Target material (radioactive fluoride) Other ingredients Reagent STOP B.Controls for components and raw materials (contn) 1. Organic substrates: i. Component name: 1,3,4,6-Tetrafluoro methanesulfonyl-D-mannopyranose (triflate) ii. Supplier: Name and address iii. Is this further purified: yes/no, if yes, how? iv. Acceptance specs: Tests and criteria i. Appearance, Identity (nmr, ir), Purity (mp hplc). v. COA vi. Identity test: test procedure and criteria in SOP vii. Storage condition: refrigerator, room temp, dry glove box,.. STOP B.Controls for components and raw materials (contn) 2. Target Material (O-18 water): i. ii. iii. iv. v. vi. Name of Material Manufacturer/supplier Specifications Identity test to release lot: as attachment COA Recycled: yes/no, if yes: i. Procedure as attachment ii. Acceptance specs vii. *If F-18 purchased: supply all this info on it STOP B. Controls for components and raw materials (contn) Reagent, solvents, gases, columns, and other auxiliary 3. Name ii. Supplier iii. Grade, quality, COA, and acceptance criteria The above info is needed for all materials used in the manufacturing i. STOP B. Controls for components and raw materials (contn) Other ingredients (may not apply) 4. i. ii. iii. iv. Name Purpose Manufacturer Specifications STOP C. Reference standards Items: 2-Fluoro-2deoxy-D-glucose 2-Chloro-2deoxy-D-glucose Kryptofix 222 On each of these items, supply: i. ii. iii. Name of these standards Suppliers info Specifications, COA, acceptance criteria STOP D. Manufacturing and testing facilities 1. 2. 3. Name of PET facility and address Contact person name Contact person phone number STOP E. Manufacture of drug substance Batch formula: Name, function, and quantities of each component 1. i. ii. Triflate; used as a precursor, 10 mg F-18 fluoride, radioisotope, 100-2000mCi Radionuclide production 2. F-18 produced at site? Yes/no ; if yes: Cyclotron make and model, operating parameters, specifications on target body (volume, material, windows info, acceptance criteria on windows and body…) STOP E. Manufacture of drug substance (contn) 3. Synthesis and purification of drug i. Synthesis and purification equipment Description of equipment, its components, acceptance criteria, flow diagram: an attachment Synth and purifi. Unit: make and model ii. Synthesis and purification operation Step wise description, amount of reagents, solvents, acceptable yields: an attachment iii. In process control Number of azeotropic evaps, temp for heating precursor, delivery rates, pressure for air and gases, hydrolysis temp, time for each steps, etc: a master production and control record section STOP E. Manufacture of drug substance (contn) Post synthesis procedures: 4. ii. Set up of synthesis units, cartridges Cleaning and purging procedures iii. Provided as an attachment i. STOP F. Manufacture of drug products Production operation 1. General procedures provided as an attachment Master production and traceable control records provided as an attachment Reprocessing of drug product 2. Yes/no, if yes, circumstances (Attachment) Packaging and labeling 3. Detail descriptions as an attachment STOP G. Containers and closures Using USP Type 1 glass, grey butyl stopper, and aluminum crimp seal 1. i. ii. iii. Manufacturer name and address Catalog number and description DMF # (attachment #) STOP H. Controls for finished dosage 1. Sampling procedure Produced as multidose or aliquot in multiple vials If multi-vials, sampling procedure to assure unbiased representation STOP H. Controls for finished dosage (contn) 2. Regulatory specs, procedures and testing schedules Provide: Test, acceptance criteria, procedure, and test schedule Each batch should meet these criteria during entire shelf life STOP H. Controls for finished dosage (contn) Regulatory specs (itemized) 1. Appearance 2. Radionuclide identity 3. Radiochemical identity 4. Radionuclide purity 5. Radiochemical purity 6. Radiochemical impurities 7. Assay (concentration) 8. Specific activity STOP H. Controls for finished dosage (contn) 9. 10. 11. 12. 13. 14. 15. pH K222 concentration Residue solvents Chloro-deoxy glucose Membrane filter integrity Bacterial endotoxins Sterility STOP I. Description of Analytical test procedures For each (major) tests described, provide: 1. Test, STP #, Attachment #, Page number STOP J. Microbial validation Includes procedures that ensure sterility 1. i. ii. iii. iv. v. vi. vii. In manufacturing facility Synthesis box and its components Facility environmental controls Clean room Aseptic techniques Final filtration Finished product microbial testing STOP K. Stability and batch data 1. 2. 3. Expiration dating period Stability data (a curve) Post approval commitment Annually, minimally one batch tested for the following tests List these tests STOP L. Vials and outer label Copies of proposed vial description and outer packaging and label As an attachment STOP PET Center Scanner Cyclotron Chemistry Laboratories Radiopharmacy Offices Personnel STOP Scanner Several options, but does not necessarily affects our task at hand: CTI-Siemens HR+ GE Advance CTI CT/PET GE CT/PET Philips PET and CT/PET STOP Cyclotron Is an important factor in preparing this document Several to choose from: CTI RDS 111; 11 MeV GE 10MeV or 18.5 MeV IBA (various) Others… STOP Medical Cyclotron Are deutrons as common and important? • Acceleration Capability • Particle • + v/s –ve ions • Single particle (Protons) v/s dual particles (proton & deuteron) • Energy • Nuclear Reaction • Target Material and Design STOP Isotope Production Issues may not be pertinent to FDG book, but would impact on what document we prepare Small Medical Cyclotron (<15 MeV) C-11 N-13 O-15 F-18 Large Cyclotron (>15 MeV) Br-75, Br-76 Ga-68 I-122 STOP Cyclotron Target Yields These factors would influence the details for the document Dependent on: 1. Nuclear Reaction 2. Target Design Physical (silver, tantalum, HP, LP, HV) STOP Radiochemistry Laboratories Hot Cells Fume Hoods Laminar flow Hood HPLC GC Synthesis Modules Dose drawing station STOP Other Issues We may want to emphasize on radiation safety factor as guidance (FDA does not cover it) Radiation Exposure from 1 mCi unshielded General Nuclear Medicine clinic 0.02 – 0.22 mR/h at 1 meter PET clinic 0.58 mR/h at 1 meter (5.8 R/h at 1 cm) Patient handling STOP Return to Main Menu