INDUSTRIAL TRAINING BRIEFING
BHARAT PUMPS & COMPRESSORS LTD
By
Mritunjay Yadav
M110066EE
INTRODUCTION
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A Public Sector Undertaking under the control of
Ministry of Heavy Industries & Public Enterprises,
Govt. of India.
BPCL was incorporate in 1970.
BPCL is a Mini Navratna Company.
Details of all the employees are maintained
by company
Designation
Strength
Executive
188
Supervisor
58
Non Executive
810
TOTAL
1056
PROFIT & LOSS ACCOUNT FOR THE YEAR
ENDED 31ST MARCH,2011 (in Lacs)
Turnover (Net)
20801.47
Expenditure
18899.34
Profit before Tax and Prior Period Adjustment
1926.60
Profit after Tax
1120.78
Balance of PROFIT carried to Balance Sheet
5768.98
Products:
1: Pumps and Compressors
 Centrifugal Pumps
 Pumps for Application in Power Plants.
 Reciprocating Piston and Plunger Pumps.
 Reciprocating Compressors.
2: Gas cylinders
Gas Cylinders
High Pressure Seamless Industrial Gas Cylinders.
 Welded Cylinders.
 Cylinders in Cascade for Storage of Compressed Natural
Gas (CNG)
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Maximum Pressure
400 kg/cm2
Maximum Capacity
110 Litres.
Fluids Handled
Oxygen, Nitrogen, Hydrogen, Argon,
Air, Helium, Carbon Di-Oxide, Nitrous
Oxide, Acetylene, Ammonia, Chlorine,
Freon, LPG, Compressed Natural
Gas Cylinder plant
Sample enter
Doming
Bottom Forming
Neck Formation
Heat Treatment
Machine Operation
Hydro Test
Air Leakage Testing
Painting
End
COLOR CODING
GAS
COLOR
Oxygen
black
Carbon dioxide
black (neck) + white (body)
Hydrogen
Red
Air
green
Hot spinning Machine EN 500
Some of the outstanding features of EN 500
include:
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Fully integrated induction heating furnace with automatic load
and unload
Integral loading and unloading tables for easy and fast load and
unload.
Machine center line aligned with induction heater coil transfer
line to optimize auxiliary times
Simple and very efficient loading and transfer
Servo CNC controlled transfer and loading system
Energy fail-free high force work-piece clamping system with
normally closed gas cylinders for work safety
Centrifugal Pumps
A centrifugal pump adds kinetic energy to a fluid by means of
fast-rotating impellers. Its accelerated velocity is converted
into pressure head by exiting into the diffuser for discharge
Maximum Power
2500 KW
Maximum Pressure
140 kg/cm2
Maximum Capacity
12,000 M3/Hr
Fluids Handled
Demineralised water, Sea water, Hydrocarbons,
Naphtha, LPG, Carbonate Solution, Boiler Feed
Water, Benfield solution, Alkaline and Acidic
Solution, Ammonia liquor and slurry
DESIGN ASPECTS OF CENTRIFUGAL
PUMPS
•Pump casing
•Lower half casing
•Rotating elements
•Top half casing
•Impellers
Reciprocating Pumps
• utilizes a crankshaft-connecting rod mechanism identical to internal
combustion engines.
• The crankshaft-connecting rod mechanism converts the rotary
movement of the crankshaft to a reciprocating linear movement of
plungers or pistons.
Maximum Power
1700 HP
Maximum Pressure
675 kg/cm2
Maximum Capacity
315 M3/Hr
Fluids Handled
Drilling Mud, Cementing Slurry, Crude Oil
steam, Condensate, Heavy Water, Fatty
Acids, Ammonia Carbonate, Liquid
Ammonia, Water Injection
Reciprocating Pumps
Reciprocating Compressors
Maximum Power
4,000 KW
Maximum Pressure
450 kg/cm2
Maximum Capacity
70,000 NM3/Hr
Fluids Handled
Air, Nitrogen, Oxygen, Carbon Di-Oxide,
Hydrocarbons, Ammonia, Synthesis Gas, Hydrogen
Sulphate, Coal Gas etc.
MACHINES IN PUMP AND COMPRESSOR
PLANT
Vertical Boring Machine (BV -2500)
 Plano Milling (Pm-1600)
 Horizontal Borer (Bft-125)
 Cylindrical Grinder (Bua-630)
 Radial Drill
 Honning Machine
 Centre Lathe (Nh22)
 Horizontal Milling Machine
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Energy analysis :
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Contracted demand – 2000
Tariff –HV2
current max demand -1156
Last month -1696
Last month energy – 309960.00
Demand charge
1680
230 kVA/mth
386400
TOD-1(22-06)
Energy charges
31860
4.25 kVA/h
135564.30
TOD-2(06-17)
Energy charges
182700.00
4.60 kVA/h
840420.00
TOD-3(17-22)
Energy charges
51900.00
5.29 kVA/h
274551.00
1636935.00
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POWER FACTOR 0.91
Misclleneous charges = 21826 (ELECTRICITY DUTY)
Total = 1658762.10 Rs
Bill for FEB 2012
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Contracted demand – 2000
Tariff –HV2
current max demand -1495.620
Last month -1696
Last month energy – 309960.00
Demand charge
1740
230 kVA/mth
400200.00
TOD-1(22-06) Energy charges
47280.00
4.25 kVA/h
201176.30
TOD-2(06-17) Energy charges
224640.00
4.60 kVA/h
1033344.00
TOD-3(17-22) Energy charges
95280.00
5.29 kVA/h
504031.20
2138751.00
• Power factor = 0.889
• Miscellaneous charges = 29408 (Electricity Duty)
• Total = 2168160.00 Rs
CUSTOMER OF BPCL :
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Oil & Natural Gas Commission.
Indian Oil Corporation.
Hindustan Petroleum Corporation.
Fertilizer Corporation of India Ltd.
Indian Farmers Fertilizer Corporation.
Gas Authority of India Ltd.
Indian Petro-Chemicals Ltd.
Madras Refineries Ltd.
Oil India Ltd.
BRANCHES OF BPCL
Its manufacturing unit is at Allahabad only. But it has
6 more branches atDelhi
Mumbai
Kolkata
Chennai
Dibrugarh (Assam)
Baroda (Gujrat)
OBSERVATION & SUGGESTION
OBSERVATION
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Very few Export - Orders are there .
Lack of Aggressive marketing is there
Delivery performance of BPCL is very poor
Huge Time – Lag in procurement of raw materials
SUGGESTIONS:
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BPCL- should have export division.
Better IT networking and communication
Training and development should be considered.
Research and development programmes should be
initiated.
BPCL should make list of fast moving equipments.
Better medical facilities should be provided inside the
campus.
Thank
You