Alabama Center for Nanostructured Materials (ACNM) Mahesh V. Hosur, PI/Director Center for Advanced Materials Tuskegee University Tuskegee, AL 36088 Annual EPSCoR Meeting, Feb. 13, 2007, Huntsville, AL ACNM Mission/Goals Research, Education, Training and Outreach • • • • • Synthesize and produce bulk nanocrystalline materials and develop new materials with enhanced thermal, physical and mechanical properties Integrate research and education in the area of Nanotechnology Initiate new, as well as enhance existing partnerships with industry and academia to attract new funding through development of joint proposals Educate and graduate underrepresented students with expertise in the area of Nanotechnology Conduct National and regional workshops, summer high school and undergraduate student internship programs Personnel University Faculty Grad. Students Undergrad. Students High School Students Tuskegee 5 18 8 8 Alabama A& M 8 4 5 - Auburn 1 1 - - UAH 3 5 1 - USA 1 1 1 - 18 29 15 8 Out of 29 graduate students, 15 are PhD students with 8 of them being African-Americans, 5PhD students are being supported by the alabama State Graduate Student Research Program It is anticipated that at least 5 PhD students will graduate by May 2008 GSRP Awardees Ivy K. Jones Wanda D. Jones Jean Michael Taguenang Merlin Theodore Bopah Chhay ACNM Outcomes • • • • • • • Journal/conference Publications: 64 Presentations at the national and international conferences Organizing and chairing sessions at international conferences M.S. Thesis (5), Undergraduate technical reports Summer high school program Graduate courses in Nanotechnology at TU and USA Participation of students in oral and poster presentation competitions • Increased number of proposals submitted and funded • Publicity – Visit to the center by President Bush, April 19, 2006 – First article of TU EPSCoR program appeared in Montgomery advertiser on July 25, 2005: http://www.montgomeryadvertiser.com/NEWSV5/storyV5tuske gee25w.htm President Bush Visits Tuskegee University Center for Advanced Materials (T-CAM)-April 19, 2006 “I met some students who knew lot about nanotechnology-PhD candidates who knew lot about nanotechnology” - President Bush, April 19, 2006 Summer High School Program Eric Rousell, Jr. Selma Early College High School (10th grade) Future Career: Aerospace or Marine Engineering Summer 2006 High School Students with their mentors While in this program, I learned about Material Science and Engineering. We also learned about nanotechnology and how it is being applied in numerous applications in our everyday lives. I learned a lot and would like to come back next year.-----Eric Rousell, Jr. Collaborations National/Federal Labs: Oak Ridge National Laboratory, National High Magnetic Filed Laboratory, ARL, AFRL, Navy, NRL, ORNL, NASA-MSFC Academia: Cornell, Purdue, Univ. of Delaware, Mississippi State University, Carnegie Mellon Univ., University of Alabama, Tuscaloosa, Florida State University Industry: Raytheon, Boeing, IBM, USP International: Japanese National Institute for Metals, University of Liverpool Course Development Nanocomposite Materials (Dr. Rangari, TU with Dr. Anter from FSU, 10 students) • Nanoscale material synthesis, properties and applications • Theory, modeling and simulation studies • Synthesis mechanisms and morphological changes in nanoscale materials systems, as well as the properties of materials at the nanoscale Nanocomposites (Dr. Parker, USA, 16 students) • Dielectric, electric, magnetic, optical and mechanical properties of nanocomposites • Research and analyze published work dealing with applications Research Themes • Synthesis, Processing, Modeling, Characterization of nanophased fibers, matrices, composites, and sandwich constructions (Tuskegee) • Nano-layered nanoparticles, Glassy Polymeric Composites (Alabama A & M, Tuskegee) • Molecular Dynamic simulations (Auburn) • Modeling and processing of nanoparticles under the influence of magnetic field (Univ. of South Alabama, Tuskegee) • LC Based Chemical and Biological Sensor Using Capacitive Transduction, Integrated Nanophotonics, LC Polar Anchoring Measurements (Univ. of Alabama, Huntsville) Thermal and Mechanical Properties of CNF/ Epoxy Nanocomposite Matrix: SC-15 Epoxy Reinforcement: Carbon Nano Fiber 0 wt. %, 1 wt. %, 2 wt. % and 3 wt. % Storage Modulus (MPa) 1600 Storage Modulus 70% improvement 1200 800 45 Stress (MPa) 2000 40 Glass Transition Temp. 7oC increase Neat Epoxy 1 wt. % CNF Neat Epoxy 400 1wt.% CNF/Epoxy 2 wt. % CNF 2wt.% CNF/Epoxy 3 wt. % CNF Tensile Modulus 17.4% improvement 0 0 40 80 120 160 o 3wt.% CNF/Epoxy 35 200 100 Temperature ( C) 1000 10000 100000 1000000 Number of Cycles Tensile Strength 19.4% improvement 80 1000 2 wt% CNF/Epoxy 3 wt. % CNF/Epoxy Fatigue Performance 60 3% CNF/Epoxy 800 2% CNF/Epoxy 1% CNF/Epoxy At the same fatigue stress level, 140% improvement in fatigue life was observed in 2 wt% system by the bridging effect of CNF 40 Neat Epoxy 20 0 0.00 0.01 0.02 Strain 0.03 0.04 Load (N) Stress (MPa) 1 wt. % CNF/Epoxy Fracture toughness 23% increase in fracture toughness was observed in 2 wt% system Neat Epoxy 600 400 200 0 0.00 0.20 0.40 Displacement (mm) 0.60 Mechanical Properties of Nanophased Nylon Fibers With the use of 1% silica spherical nanoparticles by weight, an increase of 100 to 150% in the tensile properties was observed in nylon-6. 800 It was also observed that the fibers infused with 1% by weight whisker form of Si3N4 exhibited more than 300% improvement in tensile strength. stress in MPa 600 400 Aligned Nano whisker 200 0 0 5 10 15 Strain in % TEM picture of Nylon-Si3N4 20 25 Experimental-Flexural Results VARTM results Flexural stress, MPa 500 Fabric: 8-layered plain weave 3k, Resin: SC-15 Epoxy, Nanoclay: Nanocor® I-28E 400 300 200 1%nanoclay 2%nanoclay 3%nanoclay Neat composite 100 0 0 0.003 0.006 0.009 0.012 Hand-Layup results Strain, m/m Flexural stress-strain plot Flexural Strength, MPa % Gain/ Loss in strength Flexural Modulus, GPa % Gain/ Loss in modulus Neat 380 ± 3. 3 - 37.57 ± 0.77 - 1% Nanoclay 426 ± 10.81 12.10 43.8 ± 2. 13 16.58 2% Nanoclay 498 ± 12. 81 31.05 46.2 ± 0. 81 22.97 3% Nanoclay 446 ± 8. 95 17.36 46.9 ± 1. 22 24.8 Impact Response Fabric: 8-layered plain weave 3k, Resin: SC-15 Epoxy, Nanoclay: Nanocor® I-28E VARTM results Impact Energy: 30J Sample Neat 2% 1% 3% Damage Area (mm2) Neat 1144 1% 860 2% 660 3% 920 Different Methods of Functionalization Oxidation HNO3/H2SO4 OH OH C C O O Fluorination F F F F F F Amino-functionalization NH2 Flexural 3-point bend test Material Max. Strength (MPa) Modulus (GPa) Epon 862 neat 139.7± 7.1 3.5± 0.08 Nanocomposite/ MWCNT -UNMOD 152.1 ± 20.2 4.1 ± 0.2 Nanocomposite/ MWCNT -COOH 151.1 ± 14.9 4.8 ± 0.6 Nanocomposite/ MWCNT -F 136.1 ± 12.2 3.6 ± 0.0 Nanocomposite/MWCNT-NH2 162.8 ± 4.6 4.2 ± 0.1 Syntactic Foam (TU) Conventional polymer foams are produced, for example, by introducing gas bubbles into liquid monomer Syntactic Foams are produced by embedding pre-formed hollow/solid microspheres within a polymer matrix Microballoons act as cells of the conventional foam They are very similar to the cellular, gas expanded solidified liquid A tertiary system whereas conventional foams are binary system PVC Foam (open cell) PVC Foam (closed cell) PUR Foam (closed cell) Syntactic Foam Manufacturing of Nanophased Syntactic Foam (TU) Matrix SC-15 Epoxy Part A: diglycidylether of bisphenol- A, Part B: Diethelene tri amine (DETA) Viscosity: 300 cps, Density: 1.09 g/cc Microballons K-15 (3M) Size: 30-105 µm Avg. Density: 0.15 g/cc Avg. wall thickness: 0.7 µm Nanoparticles Nanoclay- K10 (Sigma Aldrich Inc.) Shape: Plate type Avg. surface area: 220-270 m2/g Mechanical Properties of Syntactic Foam (TU) 30 Stress, MPa 20 Neat sample 1 wt% Nanoclay 2 wt% Nanoclay 3 wt% Nanoclay 10 0 Flexural test results of the samples indicate a maximum improvement in strength and modulus of about 42% and 18% respectively for 2 wt % nanoclay system 0 0.5 1.0 1.5 2.0 Strain, % Flexural strength (MPa) Improvement in strength (%) Flexural modulus (GPa) Improvement in modulus (%) Neat sample 17.7 ±0.21 - 1.33 ±0.039 - 1 wt% Nanoclay 20.3 ±0.13 14.7 1.50 ±0.036 12.8 2 wt% Nanoclay 25.1 ±0.15 41.8 1.57 ±0.043 18.0 3 wt% Nanoclay 22.8 ±0.11 28.8 1.57 ±0.035 18.0 Thermal Properties of Syntactic Foam (TU) 0.4 2000 –––––– ––– –––– · –– – – Neat sample 1 wt% nanoclay 2 wt% nanoclay 3 wt% nanoclay 0.3 Tan Delta 1500 Storage Modulus (MPa) –––––– ––– –––– · –– – – Neat sample 1 wt% nanoclay 2 wt% nanoclay 3 wt% nanoclay 1000 500 0.2 0.1 0 20 40 60 80 100 120 140 Temperature (°C) 0.0 160 20 40 60 Universal V3.8B TA Instruments 80 100 120 Temperature (°C) 140 160 Universal V3.8B TA Instruments Storage modulus (MPa) % Change Loss modulus (MPa) % Change Tg (0C) Change (0C) Neat sample 1220 ±12 - 123.2 ±0.23 - 105 ±0.32 - 1 wt% Nanoclay 1497 ±26 22.7 145.6 ±0.41 18.2 109 ±0.43 4 2 wt% Nanoclay 1590 ±21 30.3 157.4 ±0.82 27.8 112 ±0.19 7 3 wt% Nanoclay 1292 ±18 5.9 128.8 ±0.11 4.5 109 ±0.22 4 Storage modulus increased by 30% and also 70C increase in glass transition temperature is observed for 2 wt % nanoclay system Thermal Properties of Syntactic Foam (TU) 80 –––––– ––– –––– · –– – – Coefficient of thermal expansion was found using the formula as follows: Neat sample 1 wt% nanoclay 2 wt% nanoclay 3 wt% nanoclay 1 dL * L dT Dimension Change (µm) 60 40 The slope of the initial portion of the curves give the value for dL/dT and L is the thicknesses of the samples 20 0 -20 20 40 60 80 100 120 140 Temperature (°C) TMA results exhibited 70C decrease in CTE value for 3 wt % nanoclay system 160 180 Universal V3.8B TA Instruments CTE (µm/m0C) Change (0C) Neat sample 41.9 ± 0.62 - 1 wt% Nanoclay 40.5 ± 0.33 -1.4 2 wt% Nanoclay 39.7 ± 0.93 -2.2 3 wt% Nanoclay 35.1 ± 0.39 -6.8 Thermoelectric Generator (with superlattice nano particles): AAMU Results Objectives Traditional Technology—BiTe/SbTe Semiconductors 21st Century Technology---Metal/Insulator nano superlattice Approach Higher Thermoelectric figure of merit ZT=(S2σT)/ Zn4Sb3 / CeFe(4-x)CoxSb12 nano-layered superlattices Si1-xGe x/Si after Bombardment by 5 MeV Si Ions Au/SiO2 Metal nano particle superlattice Future Plans Produce a prototype high temperature metal/insulator thermoelectric generator for direct energy conversion of waste heat Figure of Merit (ZT) • • • Summary 50 to 1000 nanolayers were produced in house. Post Irradiation reduced thermal conductivity, increased electrical conductivity as well as increase Seebeck Coefficient. Thus Figure of Merit increased. Nano particle production and electro magnetic mass separation: AAMU Neutral Return Mass Selector Objective xB 1 +V Results Involve undergraduate students in significant nano technology 2 +V -V Pump Electric arc nano Particle Source Approach 1 Produce 10-100 nm metal particles 2 Use ion beam techniques for mass separation 3 Use optical techniques to characterize size distribution Future Plans 0.6 0.4 -Log ( 1/T ) Acceleration and focusing 43.5 nm 0.2 Optical absorption spectrum of silver nanoparticles on glass (Obtained by electric arc in normal atmosphere) Sample 2 Sample 2 immersed in H2O 0.0 300 400 500 600 700 • Continue student involvement in nano Optical evidence of 2-5 nm scale technology research silver nano particle production • (Nano particles for innovative solar cells) • Work with Tuskegee University for tests of carbon composites with nano particle additives Wavelength (nm) 03 November 2006 Test009 and 010 Cary 5000 Glassy Polymeric Carbon Composites AAMU High Temperature (3000 °C), Low Density (1.45 /cm3) Thermal expansion (zero), Inert (except oxygen) 55 GPC CNT GPC/CNT 1 wt% GPC/CNT 2 wt% Composite GPC/CNT 3 wt% Pure GPC 50 45 40 Stress (MPa) Objectives To Enhance 1 Mechanical properties: Hardness, Stiffness, Strain to fracture 2 Transport properties: Electrical, Thermal, Fluid diffusion 3 Biocompatibility Results 10% 5% 3% GPC/CNT 5 wt% GPC/CNT 10 wt% 35 30 2% 1% 25 20 15 Virgin 10 5 50 mm 0 0.00 0.05 0.10 0.15 0.20 Strain (%) Approach Carbon Nano Tube 1 CNT: Electrical and Mechanical 2 Al2O3 and SiC, Electrical 3 Ion Beam Surface Modification Controlled cell adhesion Controlled porosity Collaborate closely with carbon composite pioneers at Tuskegee University 0.25 50% Increased strain to failure 300% Increased stiffness 10-30 nm Future Plans Technology Transfer Aerospace Medical Consumer Magnetic Field-Induced Nanoparticle Dispersion (USA) • Good dispersion of heavy metallic nanoparticles (iron oxide) under magnetic field • Development of lab scale magnetic field device • Modeling magnetic field dependence of nanoparticle dispersion • Good agreement between experimental results Flocculation Rate vs. Magnetic Field Density 2 Flocculation Rate 10 1 10 0 10 -1 10 1 2 10 10 Vma1/2 Capture Efficiency Vs Magnetic Velocity for different surfactant layer thicknesses Capture efficiency versus (root) magnetic velocity for various thicknesses of the surfactant layer indicating the extent to which the surfactant layer thickness frustrates the process of agglomeration Summary of Research Activities of Auburn ACNM Team • Study thermal and mechanical properties through molecular modeling and simulation • Model structure and properties of hard ceramic fillers and soft polymer matrix • Modeling of Si3N4, Al2O3, SiC, and TiO2 • Initiated simulation studies using LAMMPS code developed by Sandia National Lab. (a) (b) Ab initio calculated (a) lattice thermal expansion and (b) elastic constants of Al 2O3. ACNM-UAH Effort Perfluorocyclobutyl (PFCB) optical waveguides with air trenches (partial support for 2 PhD students) Ring Resonator Design with Air Trench Splitters Measurement of AWG in PFCB • Nanofabrication of air trenches in PFCB waveguides enables high efficient, extremely compact planar optical components • Fabricated smallest arrayed waveguide (AWG) utilizing nano-patterned air trench reflector • Fabricated a compact ring resonator utilizing nano-patterned air trench splitters Integrated Nanophotonics Nanophotonic wave structure significantly reduces waveguide loss New waveguide allows meter propagation distance propagation rather than mm Proposal Submission Funded Grants: ($3.985 M) • • • • • • A Research and Educational Partnership in Nanomaterials between Tuskegee University and Cornell University, 8/1/06-7/31/11, ($2.55 M with $2.1 M TU share) Enhancement of Research Infrastructure in the Materials Science and Engineering Program at Tuskegee University, 9/1/06-8/31/08, ($1.0 M) Characterizations of Nanocomposites and Composite Laminates, Air Force/HBCU/MI program 8/1/05-7/31/07 ($225 K, subcontract from Clarkson Aerospace, Inc.) Modeling High-rate Material Responses for Impact Applications, 11/1/05-10/31/06 (subcontract from Mississippi State Univ. $100K) SBIR Phase I: Advanced Composites Research to Reduce Costs, 6/15/2006, Ondax Inc. ($105K) STTR Phase I: Nanocluster characterization in Volume Holographic Glass gratings,6/25/2006, Ondax Inc. ($105K) Other non funded proposals • • $ 881 K (TU being prime) $ 18.35 M (with Mississippi State and Florida Atlantic with TU share of $2.05 M)