Biosorption Process For Removal and Recovery of Heavy and Precious Metals from Aqueous Solutions: Past, Present and Future Dr J. Paul Chen Department of Chemical & Environmental Engineering National University of Singapore, Singapore Presented at International Symposium on Water Resources Wuhan, China November 9, 2003 Outline of Presentation Motivation Historical background Current development Application Mechanisms Future trends Summary Major Industries in Singapore Major Industry Sectors (2001) Engineering 18.3% General Industries 1.4% Chemical Industry Chemical Output Share (2001) Biomedical Sciences 9.2% Specialty Chemicals 15% Others 1% Petrochemicals 23% Petroleum 62% Chemicals 20.8% Electronics 50.3% Total Manufacturing Output : S$ 135 billion Chemical Cluster Output : S$ 28.9 billion Jurong Island: Integrated Petrochemical Hub • Originally 7 islands of total area of 900ha Reclamation efforts: 2,650ha in 2001, to increase to 3,200ha in 2003 • 55 companies on site (e.g. DuPont, Chevron, Celanese, ExxonMobil, Eastman, Sumitomo) • Target output from chemical industries: S$75 billion by 2010 Why do we care about metal contamination ? Human activities and natural processes inevitably would produce metal wastes. Typical industries are metal-plating and metal-finishing operations, e.g. semiconductor mining and ore processing operations, metal processing, battery and accumulator manufacturing operations, thermal power generation (coal-fired plants in particular), nuclear power generation, Military practices, e.g. U Naturally occurring metal wastes include arsenic and arsenite. Why do we care ... metal ? Cont’d EPAs have become more concerned the impacts. In the USA, important regulations are Cu-Pb and As rule (new ruling of 10-ppb AS in drinking water in 2001) Searching cost-effective technologies becomes crucial. Technologies: Precipitation, adsorption, ion exchange, electro-coagulation, electrochemical reduction, membrane filtration However, the costs and efficiencies still remain as a major concern. Affinity of metal with organics L-2-Aminopropanoic Acid (Alanine) with various metal Metal Ions Log K Ca2+ 1.30 Co2+ 4.31 Ni2+ 5.36 Cu2+ 8.11 Zn2+ 4.58 Cd2+ 3.98 Pb2+ 4.15 NH2 | CH 3CHCOOH M 2 L2 ML {ML} K {M 2 }{L2 } 1. Immobilization of organics; 2. use of organics in natural biosolids Historical background: 1980-1995 Biosorption by the materials derived directly and/or indirectly by various organisms has long recognized However, the applications of biosorption started to appear in scientific literatures in early 1980s. Credit - One of earlier researchers, B. Volesky of McGill Univ., had contributed significantly by publishing a series of papers, mainly on screening of biosorbents and measurement of biosorptive capacities. What is biosorption ? • Biosorption is a property of certain types of inactive/active organisms to bind and concentrate heavy metals from even very dilute aqueous solutions. • Biosorbents can be classified into: a. Inactive organisms (mainly) include algae, fungi and bacteria b. Their derivatives which are termed as biopolymers. • Opposite to biosorption is metabolically driven active bioaccumulation by living substances. What are typical biosorbents ? • Some of the biomass types come as a waste by-product of large-scale industrial fermentations (the mold Rhizopus, the bacterium Bacillus subtilis and waste activated sludge). • Other metal-binding biomass types, certain abundant seaweeds (particularly brown algae e.g. Sargassum, Ecklonia ), can be readily collected from the oceans. • Biopolymers are normally extracted from inactive organisms and processed before use (e.g. Ca-Alginate) • These biosorbents can accumulate in excess of 25% of their dry weight in deposited metals: Pb, Ag, Au, U, Cu. Case presents • Raw seaweeds – collected in Singapore • Ca-alginate beads • Ca-alginate based ion exchange resin (CABIER) Examples: Marine Algal collected in Singapore Padina sp. Sargassum sp. Why biosorption ? Cu sorption Characterization of biosorbents by instrumental analysis • Fourier transform infrared spectroscopic (FTIR) and X-ray Photoelectron Spectroscopic (XPS) studies show that biosorbents have significant amount of COO, OH, C=O, and C-O. • These organic functional groups would be responsible for metal uptake onto the biosorbents due to the high affinity for metal ions. • SEM shows less pore development in bisorbents Biosorption Equilibrium Metal biosorptive properties: pH effect SOH + Mm+ = SO-Mm+ + H+ 20 100 Cr3+ 12 Metal removal, % q, mg/g 16 CrO4- 8 4 80 60 40 Cu Pb 20 [Pb]o=[Cu]o=1x10-4 M [CABIER]=0.15 g/L 0 0 0 1 2 3 4 5 6 7 8 1 2 3 4 5 pH Final pH Sargassum Ca-alginate 6 7 Metal biosorptive properties: pH effect Effect of Ionic Strength on Copper Removal TCu=5x10-5 M, 2mL of 1.5 % alginate Metal biosorptive properties: ionic strength effect 100 Copper Removal,% 80 60 40 I=0.005 M I=0.050 M I=0.500 M 20 0 1 2 3 4 pH 5 6 Algae as the biosorbents Biomass Ascophyllum spp. Chlorella sp. Cladophora sp. Cyclotella sp. Cymodocea spp. Fucus sp. Gracilaria sp. Metal ions qmax (mmol/g) Ni, Pb, Cd, Cu 1.03-1.43 Cd 0.99 Pb 0.35 Cu 0.41 Cu, Zn 0.71-0.83 Pb 1.6 Pb 0.2-0.26 Padina spp. Pb, Cu 0.31-1.05 Phaeodactylum sp. Polysiphonia sp. Porphyridium sp. Cu Pb Cu 1.67mg/g 0.49 0.27mg/g Sargassum spp. Pb, Cu, Cd, Ni 0.71-1.99 Scenedesmus spp. Schizomeris spp. Spirulina sp. Ulva sp. Cu, Cd Pb, Cd Cd Pb 0.06-0.21 0.31-0.44 0.87 0.61 References Volesky etal., 2000 Aksu, 2001 Jalali etal., 2002 Schmitt etal., 2001 Sanchez etal., 1999 Volesky, 1994 Jalali etal., 2002 Volesky, 1994; Jalali etal., 2002; Kaewsarn, 2002 Schmitt etal., 2001 Jalali etal., 2002 Schmitt etal., 2001 Volesky etal., 1994,2000; Jalali etal., 2002 Schmitt etal., 2001 Ozer etal., 1999 Rangsayatorn etal., 2002 Jalali etal., 2002 Mechanisms of metal biosorption Instrumental investigations through XPS, FTIR, titration and equilibrium experiments reveal that the biosorption is a complex chemical phenomenon. Depended on the types of bisorbents applied, the metal uptake may be due to: metal surface complex formation (MSCF) ion exchange, and elementary coordination XPS spectra of Pb- and Cu-adsorbed CABIER 1400 1200 600 Pb 4f7/2 137 Cu 2p3/2 550 1000 Intensity Intensity 500 800 600 400 450 935.0 400 200 350 0 300 130 135 140 145 150 155 932.8 250 Binding Energy (eV) 920 930 940 950 Binding energy (eV) -O-M-O- 960 XPS Analysis 577.5 574 578 582 574 579.5 578 582 Binding Energy (eV) Binding Energy (eV) Raw Padina 577.1 577.2 574 Cr(VI): pH 1 578.5 579.2 578 582 574 578 Binding Energy (eV) Binding Energy (eV) Cr(VI): pH 2 Cr(III): pH 4 582 • Note that BE values of 577.2 and 579 represent Cr (III) and Cr (VI) • Uptake reduction and MSCF biosorption of Metal Ions: Surface Complex Formation Model Surface Plane Inner Helmholtz Plane Outer Helmholtz Plane _ + + + _ + + _ + _ + _ + _ + _ + + + + + _ _ + _ _ _ + + _ + _ + _ _ + _ + + + + + + o d Potential d 0 d Distance + biosorption results from reactions between functional groups of adsorbents and metal ion species. Two-pK Triple-Layer Model - MSCF KH1 SOH + H exp( y o ) + SOH 2 KH 2 SOH - H exp( y o ) SO KX SOH + X H exp( yo ) exp( y ) SOH2 X - + + KNa SOH + Na - H exp( y ) exp( y ) SO - Na + + SOH M SOH M SOH Cu 2 2 + 2 KCu 2 exp( y ) H exp( y0 ) SO M 2 KCuOH exp( y ) 2H exp( y0 ) SO MOH KCuCl Cl exp( y ) 2H exp( y0 ) SO CuCl M=Cu, or Zn, or Co, X=Cl, or NO3, or ClO4 yo=eo / kT and y=e / kT referred to o-layer and -layer MSCF for Cu biosorption by Ca-alginate beads C opper R em oval, % 100 80 60 40 20 0 1 2 3 4 5 6 7 pH Chen, J.P., et al., Environmental Science and Technology, Vol. 31, No. 5, pp. 1433-1439, 1997. Conceptual model for the metal removal by ion exchange. + Ca2+ M = Cu and Pb Ion exchange in biosorption (e.g. by CABIER) 1. M2+ + Ca-R M-R + Ca2+ (ion exchange) 2. M2+ + R2- M-R (R: unreacted group) (elementary coordination) 3. 2H+ + Ca-R H2-R + Ca2+ (pH effect) and 4. solution and precipitation reactions…….. Chen, J.P. et al., Langmuir, Vol. 18, No. 24, pp. 9413-9421, 2002. Prediction of pH Effect on Metal Removal by CABIER 100 Removal, % 80 60 40 20 Cu Pb 0 1 2 3 4 5 6 7 pH [Pb]o= 1.010-4 M, m=1 g/L, [Cu]o=1.010-4 M, m=0.15 g/L. modeling [Pb]o = 1.63x10-4 M [Cu]o = 1.81x10-4 M modeling 16 12 8 4 100 4 80 3 60 2 40 1 20 0 0 0.0 0.2 0.4 0.6 0.8 Resin applied, g/L 1.0 0 20 40 60 80 100 Initial copper concentration X 105, M 0 120 Residual lead concentration X 105, M Residual Metal Conc. x105, M 20 Residual copper concentration X 105, M Prediction of Competitive Biosorption by CABIER Generalized approach for the simulations- MINEQL Solution Reactions: xi Kix Na x a ck ik k 1 , i 1,2,..., M x Adsorption Reactions: yi N y y a aik K i ck k 1 N s b y a y aiy sk ik coio c , k 1 EDL Precipitation Reactions: 1 K ip i 1,2,..., M y Na p aik ck k 1 , i 1,2,..., M p Solution and Precipitation Reactions in the Modeling Cu 2 nOH Cu(OH)2n n Cu 2 nCl CuCl 2n n Cu 2 2OH Cu(OH)2 (s) Cu 2 2OH CuO(s) H 2 O Pb2 nOH Pb(OH)2nn Pb2 nCl PbCl2n n Pb2 2OH Pb(OH)2 (s) Pb2 2OH PbO(s) H2O 2Pb2 4OH Pb2O(OH)2 (s) H2O …………… Chen, J.P. and Lin, M.S. Water Research, Vol. 35, No. 10, pp. 2385-2394, 2001. How about modeling for metal reduction ? • NO solution yet !!! • It is on-going; but we may have hard time !!! Bisorption Kinetics Biosorption kinetics: four types of seaweeds vs. “novel” CABIER 0.8 100 0.6 80 q (mg/g) q (mmol/g) 1.0 0.4 copper 0.2 0.0 60 [Pb2+]o = 20 ppm 40 Padina Sargassum Ulva Gracillaria pH=5.0 m=1.0g/L, C0=1.0mmol/L [Pb2+]o = 36.8 ppm 20 [Ca2+]o = 0, [Na+]o = 0 0 0 100 200 300 time (min) seaweeds 400 500 0 30 60 90 120 Time (min) CABIER 150 180 Sorption Kinetics of Metal Ions: Diffusion-Controlled Model Concentration Sorption rate results from either mass transfer of ion species to the surface of sorbents or complexation reactions between functional groups of sorbents and ion species. m Porous Adsorbent rp, ep Bulk Liquid Cj kf j Liquid Film Dp j Model Parameters c j(r=ap) cj cj qj qj ap r, distance measured from adsorbent particle center Rate-controlling mechanism (i.e., transport-controlled or reaction-controlled cases) Rate parameters (i.e., diffusion and mass transfer coefficients or rate constants) Characterization of sorbents An Intraparticle Diffusion Model for Metal Uptake Kinetics 2q 2 q q De 2 r r t r q De ρ p k f (C C*) r q 0 r kinetics of metal biosorption [Pb2+]o = 36.8 ppm 100 q (mg/g) 80 60 [Pb2+]o = 20 ppm 40 20 [Ca2+]o = 0, [Na+]o = 0 0 0 30 60 90 120 150 180 Time (min) 2 pH = 4-5, m = 0.4 g/L, De = 2.95×10-11 m /s, kf = 2.41×10-4 m/s Engineering applications Continuously operated system for metal treatment – an engineered approach us mp z Fixed-bed ? cin L V Batch/CSTR ? Kinetics: external mass transfer and internal diffusion Fluidized-bed ? Equilibrium: capacity as function of chemistry and adsorbents Mixing: dispersion and advection 20 17 18 16 16 15 Bed Height,cm Efflunet concentration, ppm Continuously operated fluidized-bed 14 12 10 8 6 14 13 12 11 4 10 2 9 0 0 10 20 30 Time, hr 40 50 8 0 10 20 Time, hr 30 40 Major obstacles and challenges • • • • • Reluctance to use by industries Organic leaching Waste biosorbent disposoal Physical properties Optimization of specific biosorption process Prevention of TOC leaching-most recently development • Organic leaching has been extremely if raw seaweeds are used. • formaldehyde has been used for surface modification and the resulting TOC significantly reduces to below 5 ppm • The biosorptive capacity increases and pH becomes more stable. Summary • Biosorption of metals becomes more attractive due to high removal capacity, high kinetics, low cost and possibility to recover metals. • Biosorption is highly depended on pH. • Various mechanisms lead to the metal uptake. • Kinetics is mainly controlled by diffusion. • Various reactor configurations can be used. • Challenges still remain in the way leading to fullscale industrial application. acknowledgement Professor Sotira Yiacoumi of Georgia Tech Professor L. Hong of NUS for XPS and FTIR Post-graduate students in NUS: Dr S.N. Wu Ms J. Peng Ms L. Wang Mr P.X. Sheng Mr L. Yang Ms. LH Tan