OSHA HAZARD COMMUNICATION UPDATE Kim G. Auletta Stony Brook University June 2012 Have you started using any GHS elements in your Hazard Communication training? A •Yes B •No C •Don’t know what GHS is Topics Major Changes Why Update Written Program Training Changes in Definition Hazard Classification List of Chemicals Labels Safety Data Sheets To Do List Other Affected OSHA Standards Effective Dates Resources Major Changes Information and Training Hazard Classification Safety Data Sheets Labels All Laboratories Health Care Facilities Who is Affected Museum Visual Arts Theater Why Did OSHA Update HazCom? To improve the safety and health of workers through more effective communications on chemical hazards Right to Know Right to Understand Benefits to Update Performance Oriented Led to Confusion Standardized Approach Improved Comprehension of the Standard Safety Data Sheets Standardized Changes to Definitions Delete Added • • • • • • • • • • • • • • • • • • • • • • • • • • Combustible Liquid Compressed Gas Explosive Flammable Flashpoint Hazard Warning Identity Material Safety Data Sheet Organic Peroxide Oxidizer Pyrophoric Unstable (reactive) Water Reactive Classification Hazard Category Hazard Class Hazard not otherwise classified Label Elements Pictogram Precautionary Statement Product Identifier Pyrophoric Gas Safety Data Sheet Signal Word Simple Asphyxiant Substance Revised Definitions Chemical Chemical Name Hazardous Chemical Health Hazard Label Mixture Physical Hazard Trade Secret Chemical OLD NEW Any substance or mixture of substances Any element, chemical compound or mixture of elements and/or compounds Chemical Name OLD The scientific designation of a chemical in accordance with the nomenclature system developed by the International Union of Pure and Applied Chemistry (IUPAC) or the Chemical Abstracts Service (CAS) rules of nomenclature, or a name which will clearly identify the chemical for the purpose of conducting a hazard evaluation. NEW The scientific designation of a chemical in accordance with the nomenclature system developed by the International Union of Pure and Applied Chemistry (IUPAC) or the Chemical Abstracts Service (CAS) rules of nomenclature, or a name that will clearly identify the chemical for the purpose of conducting a hazard classification Hazardous Chemical OLD NEW Any chemical which is a physical hazard or a health hazard Any chemical which is classified as a physical hazard or a health hazard, a simple asphyxiant, combustible dust, pyrophoric gas, or hazard not otherwise classified Health Hazard OLD A chemical for which there is statistically significant evidence based on at least one study conducted in accordance with established scientific principles that acute or chronic health effects may occur in exposed employees. The term "health hazard" includes chemicals which are: • carcinogens, toxic or highly toxic agents, reproductive toxins, irritants, corrosives, sensitizers, hepatotoxins, nephrotoxins, neurotoxins, agents which act on the hematopoietic system, and agents which damage the lungs, skin, eyes, or mucous membranes. Appendix A provides further definitions and explanations of the scope of health hazards covered by this section. Appendix B describes the criteria to be used to determine whether or not a chemical is to be considered hazardous for purposes of this standard. NEW A chemical which is classified as posing one of the following hazardous effects: • acute toxicity (any route of exposure); • skin corrosion or irritation; • serious eye damage or eye irritation; • respiratory or skin sensitization; • germ cell mutagenicity; • carcinogenicity; • reproductive toxicity; • specific target organ toxicity (single or repeated exposure); or aspiration hazard. The criteria for determining whether a chemical is classified as a health hazard are detailed in Appendix A to §1910.1200 -- Health Hazard Criteria Label OLD NEW Any written, printed, or graphic material displayed on or affixed to containers of hazardous chemicals An appropriate group of written, printed or graphic information elements concerning a hazardous chemical that is affixed to, printed on, or attached to the immediate container of a hazardous chemical, or to the outside packaging. Mixture OLD NEW Any combination of two or more chemicals if the combination is not, in whole or in part, the result of a chemical reaction A combination or a solution composed of two or more substances in which they do not react Physical Hazard OLD NEW A chemical for which there is scientifically valid evidence that it is a combustible liquid, a compressed gas, explosive, flammable, an organic peroxide, an oxidizer, pyrophoric, unstable (reactive) or water-reactive. A chemical that is classified as posing one of the following hazardous effects: explosive; flammable (gases, aerosols, liquids, or solids); oxidizer (liquid, solid or gas); self-reactive; pyrophoric (liquid or solid); self-heating; organic peroxide; corrosive to metal; gas under pressure; or in contact with water emits flammable gas. See Appendix B to §1910.1200 -- Physical Hazard Criteria. Trade Secret OLD NEW Any confidential formula, pattern, process, device, information or compilation of information that is used in an employer's business, and that gives the employer an opportunity to obtain an advantage over competitors who do not know or use it. Appendix D sets out the criteria to be used in evaluating trade secrets. Any confidential formula, pattern, process, device, information or compilation of information that is used in an employer's business, and that gives the employer an opportunity to obtain an advantage over competitors who do not know or use it. Appendix E to §1910.1200–Definition of Trade Secret, sets out the criteria to be used in evaluating trade secrets. Specific Criteria 2012 Approach Different from 1994 Hazard Classification Appendices A&B No Additional Testing Category 1 Manufacturer’s Responsibility! Hazard Category Hazard Class Hazard Classification Evaluation Category 2 Example: Acute Toxicity Mixtures OLD Include all hazardous chemicals >1% or carcinogens >0.1% NEW % changes depends on hazard class and category Safety Data Sheets New Labeling Format Written Program No “Substantive” Changes Possible Changes to Chemical List List of Chemicals Identity Product Identifier Do you think the new Hazard Communication requirements will: A B C • Provide the workers with a better understanding of the chemical hazards they may be exposed to • Create more work for our overburdened EH&S staff • Don't expect any changes in our program Labels Provides detailed and specific labeling requirements. No longer performance oriented approach. Once a chemical is classified, specific label elements and information for each hazard class and category are required. Requires pictograms, signal word, and hazard & precautionary statements on labels. Product Identifier Precautionary Signal Word Statements Label Elements Manufacturer’s Responsibility Hazard Statement including Hazard Class and Category Pictogram Supplier & Manufacturer Name, Address & Phone Specified pictogram, hazard statement, signal word and precautionary statement for each hazard class and category. Appendix C provides required elements for each hazard class and category http://www.osha.gov/FedReg_osha_pdf/FED20120326.pdf page 251 Pictograms Oxidizers Explosives Self Reactives Organic Peroxides Corrosives Flammables Pyrophorics Self-Heating Emits Flammable Gas Acute Toxicity (severe) Gases under pressure Carcinogen Mutagenicity Reproductive Toxicity Respiratory Sensitizer Target Organ Toxicity Aspiration Toxicity Aquatic Toxicity Irritant Skin Sensitizer Acute Toxicity (Harmful) Narcotic Effects Respiratory Tract Irritation Hazardous to Ozone Layer http://www.osha.gov/Publications/OSHA3492QuickCardLabel.pdf In House Labels Alternatives are permitted for in house labeling BUT the information must be consistent with the new format and label elements. Product identifier and words, pictures, symbols or Original label or combination to provide general information on the hazards Hazard classification system must be consistent with updated GHS Safety Data Sheets Specific sections and the order they are to be listed on the Safety Data Sheets are now required. 16-section format similar to the ANSI standard for Hazardous Workplace Chemicals-Hazard Evaluation and Safety Data Sheets and Precautionary Labeling Preparation (ANSI Z400.1 & Z129.1 - 2010). Uniformity will improve the effectiveness of the safety data sheet. Safety Data Sheet • Identification 1 • Identifies the chemical, recommended uses and the essential contact information of the supplier. • Hazards Identification 2 • Identifies the hazards of the chemical and the appropriate warning information associated with those hazards. • Composition/Information on Ingredients 3 • Identifies the ingredient(s) in the product, including impurities and stabilizing additives and any trade secret claims. • First Aid Measures 4 • Describes the initial care that should be given by untrained responders to an individual who has been exposed to the chemical. Safety Data Sheet • Fire Fighting Measures 5 • Recommendations for fighting a fire caused by the chemical. • Accidental Release Measures 6 7 8 • Recommendations on the appropriate response to spills, leaks, or releases. • Handling and Storage • Guidance on the safe handling practices and conditions for safe storage. • Exposure Controls & Personal Protection • Exposure limits, engineering controls, and personal protective measures. Safety Data Sheet 9 • Physical and Chemical Properties 10 • Stability and Reactivity 11 • Toxicological Information 12 • Ecological Information Safety Data Sheet 13 • Disposal Considerations 14 • Transport Information 15 • Regulatory Information 16 • Other information including date of preparation or last revision GHS SDS Elements Signal words: “Danger” or “Warning” 72 individual and 17 combined Hazard Statements 116 individual and 33 combined Precautionary Statements Statement Summary http://www.sigmaaldrich.com/safety-center/globally-harmonized.html Methanol SDS from Sigma Completed by December 1, 2013 Not required to address the specific hazards of the chemicals or the protective measures GHS Training All training provisions remain the same as the HCS 1994 OSHA provides no new guidance on HOW to provide training on new SDS & labels To Do Train all employees in new SDS format • Include: • The order of information on the SDS • How employees can obtain SDS • How to obtain and use the appropriate hazard information • http://www.osha.gov/dsg/hazcom/osha-brief.html To Do Train all employees in new label format • Include: • Product Identifier • Signal words (Danger & Warning) • Pictograms • Hazard Statements • Precautionary Statements • http://www.osha.gov/Publications/HazComm_QuickCard_Labels.html Chemical Game Chemical Game 1. Which PICTOGRAM is on the Clorox Bleach container? a. Health Hazard b. Exploding Bomb c. Corrosion d. Skull & Crossbones 2. Which Section # on the SDS will you find what kind of gloves you need to wear? a. Section 1 b. Section 5 c. Section 8 d. Section 11 3. Which product will have a HEALTH HAZARD Pictogram? a. Asbestos Given to staff after providing b. Acetic Acid copies and reviewing the OSHA c. Ammonia Quick Cards for Pictograms, d. Anise Labels and SDS 4. Which SIGNAL WORD is the greater hazard? a. Danger b. Warning 5. Which section of the LABEL will tell you how to handle the product safely? a. Identifier b. Pictogram c. Hazard Statement d. Precautionary Statement Quiz To Do Train employees in new hazard classes that may not have been covered in previous program. • Simple asphyxiant • Pyrophoric gas • Combustible dust • Hazard not otherwise classified • Update Haz Com Training for all new employees No later than June 1, 2016 Other OSHA Standards 1910.106 Flammable Liquids • Not more than 60 gallons of Category 1, 2, or 3 flammable liquids, nor more than 120 gallons of Category 4 flammable liquids may be stored in a storage cabinet. Container Cat 1 Cat 2 Cat 3 Cat 4 Glass or approved plastic 1 pt 1 qt 1 gal 1 gal Metal 1 gal 5 gal 5 gal 5 gal Safety Cans 2 gal 5 gal 5 gal 5 gal Definition Changes 1910.107 Spray finishing using flammable and combustible materials 1910.119 Process safety management of highly hazardous chemicals 1910.120 Hazardous waste operations and emergency response 1910.123 Dipping and coating operations 1910.252 Welding, Cutting and Brazing 1910.1450 Occupational exposure to hazardous chemicals in laboratories Changes to definitions only to align terms with GHS • Removed combustible liquid, compressed gas, explosive, flammable, flashpoint, organic peroxide, oxidizer, unstable (reactive), waterreactive • Revised hazardous chemical, physical hazard, reproductive toxins • Added health hazard, mutagen • Changed “material safety data sheet” to “safety data sheet” No changes to any requirements, including labeling Definitions, Signs and Labels 1910.1001 Asbestos 1910.1003 “13 Carcinogens” 1910. 10xx • Specific chemical standards 1910.1048 Formaldehyde Signs for Regulated Area • DANGER FORMALDEHYDE • MAY CAUSE CANCER • CAUSES SKIN, EYE, AND RESPIRATORY IRRITATION • AUTHORIZED PERSONNEL ONLY Labels for containers of contaminated clothing & equipment • DANGER FORMALDEHYDE-CONTAMINATED [CLOTHING] EQUIPMENT • MAY CAUSE CANCER • CAUSES SKIN, EYE, AND RESPIRATORY IRRITATION • DO NOT BREATHE VAPOR DO NOT GET ON SKIN Communication • Classify the hazards of formaldehyde to include: Cancer; skin and respiratory sensitization; eye, skin and respiratory tract irritation; acute toxicity effects; and flammability • Material capable of releasing formaldehyde at levels above 0.5 ppm: labels shall address all hazards, including cancer and respiratory sensitization, and shall contain the hazard statement "May Cause Cancer." • Materials capable of releasing formaldehyde at levels of 0.1 ppm to 0.5 ppm: labels shall identify that the product contains formaldehyde; list the name and address of the responsible party; and state that physical and health hazard information is readily available from the employer and from safety data sheets. Effective Dates Employers must train employees on the new label elements and safety data sheet format by December 1, 2013 All other provisions are to be in effect by June 1, 2016 • distributors to ensure all manufacturer labels are updated. • all employers must ensure that updated workplace signs, hazard communication program, and training necessary for newly identified physical or health hazards are in place. Resources OSHA • http://www.osha.gov/dsg/hazcom/index.html NIOSH/ICSC Cards • http://www.cdc.gov/niosh/ipcs/icstart.html Sigma Aldrich • http://www.sigmaaldrich.com/safety-center/globally-harmonized.html EU List of Chemicals with Classification • http://echa.europa.eu/web/guest/information-on-chemicals/cl-inventory-database New Zealand List of Chemicals with Classification • http://www.epa.govt.nz/search-databases/Pages/HSNO-CCID.aspx Japan List of Chemicals with Classification • http://www.safe.nite.go.jp/english/ghs_index.html#results How do you plan on providing GHS training on labels and SDS to your campus? A •Live training classes B •Handouts C •On-line mandatory training QUESTIONS? Contact: Kim Gates Auletta Environmental Health & Safety Stony Brook University Kim.auletta@stonybrook.edu 631-632-3032 http://www.stonybrook.edu/ehs/lab/