MECH 450 – Pulping and Papermaking Topic 2 - Natural Resources James A. Olson, Nici Darychuk Pulp and Paper Centre, Department of Mechanical Engineering, University of British Columbia Forests - Overview 27% of land mass on Earth is forested Annual world harvest is 3.5 B m3 50% fuel 33% wood 16% Pulp and Paper Plantations: 6% of annual harvest 23% of Pulp and Paper Canada’s annual harvest is 60 M m3 10% of worlds harvest To support a 1.6% population increase requires forest the size of BC. Solution is plantations. Types of Trees Two Types: Gymnosperms (Naked seed) Conifers Softwoods Angiosperms (Vessel – seed) Deciduous Hardwoods Evolution of the two types Softwoods are simpler and older 300 M years ago Hardwoods are more complex and recent Angiosperm plants 160 M years ago Hardwood trees widespread 100 M years ago What species are common in Canada? Softwoods Douglas-fir Pines Hardwoods Poplars • Aspen Spruces Birches Firs Oaks Hemlocks Maples Cedars Structure of trees Definitions Heartwood: Sapwood: Juvenile Wood: Mature wood: Tree Cross Section Cambium: Outer Bark: Inner Bark (Phloem): Growth ring Annual ring: Earlywood: Latewood: Types of Cells Cell Types Tracheids (Fibres): Vessels: Parenchyma: Rays: constructed of parenchyma cells Pits: Opening in cell walls to support radial movement of water and solutes Micrographs Different types of cells Cell Structure Secondary Wall Microfibril Angle S3 S2 S1 Primary Wall Secondary Wall: S1 Layer: S2 Layer S3 Layer Middle Lamella: Middle Lamella Primary Wall Fibrils Fibrils are crystals of cellulose. The angle at which the fibrils make with respect to the axis in the secondary wall significantly affects the strength of the fibre. q Chemical structure Cellulose Glucose monomers Primary wall 6000 units Secondary 16000 units O Hemi-cellulose A HO HO O Poly-saccharides Branched polymers B HO O O Eg, xylose, arabinose E Micro-fibrils Crystals of cellulose 20 nm ~ 2000 cellulose molecules OH OH HO OH O HO O C OH O OH OH Fiber HO O D O HO HO O Cellulose Molecule OH Lignin Complex phenylpropanoid polymer which is deposited in plant cell walls Thermo plastic polymer Adds rigidity and strength to cell walls and provides barriers to diffusion and infection Exists as a single molecule within trees Extractives Miscellaneous components that are soluble in acetone are called extractives Include sugars, amino acids, simple fats and carboxylic acids Mostly they are intermediate compounds from metabolic processes Found in sapwood and inner bark (live part : Phloem) Dissolve rapidly in alkaline (kraft) pulping. Can break down pulping chemicals requiring a higher concentration May also negatively affect the colour, bleachability and wettability of pulps Diminish transport of pulping chemicals into the wood Relative amounts through cell wall Middle Lamella: Cell Wall: Variation of raw material (Fibres) This is one of the largest challenges facing BC industry Factors affecting variation: Between species (BC has 27 species / subspecies of pine trees) Between tree variations • Widespread climate variation: Northern / Southern / Coastal / Interior • Local growing conditions (alpine / valley) • Genetic variation Between ring variations: Juvenile / mature wood, changing climate Within rings: Early wood / latewood Compare this against mono-clonal plantations in a uniform, southern growing season. Properties of common fibres Non-Woods Common papermaking non woods are: