Microwave Engineering Laboratory Effect of annealing temperature of nano-sized BaFe12O19 in Novolac Phenolic Resin on microwave properties for use as EMI shielding material in X-band 13-Apr-15, Slide 1 Outline Introduction Theory of microwave absorption Preparation of ferrite nanoparticles and magnetodilectric composite Results and discussion Conclussions 13-Apr-15, Slide 2 Introduction Leakages of electromagnetic wave in various communication systems lead to electromagnetic interference (EMI). Shielding materials minimize the external electromagnetic waves from interfering in functioning of electronic devices. A good absorber should have two essential characteristics, low impedance mismatch at the air-absorber interface to get low reflection and extent of the microwave entering into the materials and secondly, should sufficiently attenuate and absorb the wave passing through it. Microwave absorption characteristic of the absorbing material in a frequency range depends on complex permittivity, (εr= εr´- jεr″) and complex permeability (µr =µr´- jµr" ). Ferrite is a metal oxide, which contains magnetic ions arranged in such a manner that it produces spontaneous magnetization while maintaining good dielectric properties. Saturation magnetization and permeability depend strongly on the particle size, morphology, and microstructure of the materials. In the present investigation barium ferrite particles are annealed with varying temprature and used as the magnetic inclusions in the Novolac Phenolic Resin (NPR) matrix for microwave absorption study. 13-Apr-15, Slide 3 Electromagnetic Interference and its origin Vast use of this spectra leads to electromagnetic pollution in the environment affecting proper functioning of electronic devices. This interference leads to problems such as jamming of signal, inaccuracy in target detection in warfare and also less camouflaging etc. Due to electromagnetic interference, electromagnetic compatibility becomes a prime concern. 13-Apr-15, Slide 4 How to minimize the electromagnetic interference (EMI) Shields are used to isolate a region, to prevent interference from outside sources and to avoid the leakage of unwanted radiation due to internal sources. Shielding can be done by placing the device in an enclosure which will reflect all the electromagnetic wave thus protecting the device from external electromagnetic interference or it could be done by placing material on the device which will absorb the electromagnetic wave incident on it. 13-Apr-15, Slide 5 Theory of microwave absorption Microwave absorption mechanism require two conditions: Low reflection at the air-absorber interface and High attenuation within the bulk of the material. Zd Z1tanhγa Z1 Zd tanhγa (1) μ 0μ r μ μ η0 r ε ε 0ε r εr (2) Zin Z1 Z1 γ jω εμ j 2ππ ε rμ r c (3) ε r ε'r jε"r & μ r μ'r jμ"r Z in Z 0 Γ (4) r tanh j 2fd / c r r r Zin Z0 Zin Z0 (5) (6) 13-Apr-15, Slide 6 Material Magnetodielectric inclusion : BaFe12O19 Polymer matrix : Novolac Phenolic Resin (NPR) 13-Apr-15, Slide 7 Synthesis of nano-sized barium ferrite (BaFe12O19) particles and BaFe12O19/NPR composites Ba(NO3)2 + H2O Fe(NO3)3.9H2O + H2O Mixed together Stirring for 1 hr NaOH +Oleic acid Washed with distilled water Composite sample of size 10.38 mm × 22.94mm × 4 mm was prepared by compression moulding technique for 30 weight percent. Barium NPR Mixed in dry form Grinding + Ethanol Fill in the die-mould Dried at 700C Annealed at 7000C/ 8000C/ 9000C Compressed Composite sample after natural cooling 13-Apr-15, Slide 8 X-Ray Diffraction Pattern Figure 1. XRD pattern of barium ferrite annealed at (a)7000C, (b)8000C & (c)9000C Table 1: crystallite size calculated from the XRD pattern Ferrite BaFe12O19 Crystallite sizes (nm) annealing temperatures at different 700 0C 800 0C 900 0C 18.46 23.8 26.64 13-Apr-15, Slide 9 Transmission Electron Micrograph results (a) (b) (c) Fig. 2. TEM micrographs of barium ferrite annealed at (a)7000C, (b)800 0C & (c)9000C With increasing temperature, the ferrite particles showing an elongated, rod shaped structure: The nanoparticle growth occurs at unit cell level along preferential directions. The surface energy of barium ferrite is different along different directions of the unit cell, particle growth would not occur in all directions equally. The growth of the nanoparticles along [0001] direction i.e. the c-axis, as it is energetically favourable due to minimum surface energy at higher temperature and hence, the formation of elongated nanostructure is observed at 9000C. 13-Apr-15, Slide 10 Nicolson Ross Technique (Agilent E8362C vector network analyzer-85071E material measurement software) Z Z0 Z Z0 r / r 1 r / r 1 T exp[ j ( / c) r r d ] (1) (2) (1 2 )T S 21 ( ) 1 2T 2 (1 T 2 ) S11 ( ) 1 2T 2 V1 S 21 S11 (5) V2 S 21 S11 ( 6) 1 V1V2 X V1 V2 (7 ) r 1 c1 r 1 X X 2 1 (8) 1 c r r ln( ) c2 d T 1 (9) T V1 1 V1 (3) ( 4) 2 (11) 2 (10) r c2 c1 r c1c2 (12) (13) (14) 13-Apr-15, Slide 11 Figure3. Complex permittivity and Figure4. Complex permeability of 30 wt. % BaFe12O19/NPR composites at annealing temperature of BaFe12O19, T=7000C, 8000C and 9000C 13-Apr-15, Slide 12 Figure5. (a) Dielectric and (b) magnetic loss of 30 wt. % BaFe12O19/NPR composites at annealing temperature of BaFe12O19, T=7000C, 8000C and 9000C 13-Apr-15, Slide 13 Inferences The spectra show that the composite reinforced with barium ferrite at 9000C has higher values for both real (εr´) and imaginary (εr´´) part of complex permittivity. The grain size of 9000C barium ferrite as seen from the TEM images are also larger and larger grain size leads to high polarizability, as the opposing effect to electric field component, developed in the material reduces. At higher annealing temperatures, the number of Fe2+ ions increases by conversion of Fe3+ into Fe2+ leading to high polarisation. The permeability spectra show higher value of permeability, µ´ and magnetic loss, µ″ for higher annealing temperature. As the size of the BaFe12O19 particles increases, the domain wall length increases which lead to greater domain wall vibration and hence greater value of µ´ and µ″ is obtained. 13-Apr-15, Slide 14 Microwave absorption results For all the three BaFe12O19/NPR composite samples, with BaFe12O19 annealed at, T=7000C (S1), 8000C (S2) and 9000C (S3), two absorption peaks are observed. S1 shows reflection loss of -26.22 dB at 9.66 GHz and -14.24dB at 11.68GHz, S2 shows -27.68 dB at 9.59 GHz and -15.71dB at 11.08GHz and S3 shows -28.94 dB at 9.3 GHz and -15.6 dB at 11.49 GHz. The maximum absorption peak shifts towards left with increase in the annealing temperature of the ferrite inclusions. Figure.6 Reflection loss of BaFe12O19/NPR composite with BaFe12O19 annealed at, T=7000C, 8000C and 9000C The -10dB bandwidth for S1 is 0.64 GHz and 0.65GHz, for S2 is 0.73GHz and 0.62GHz and for S3 is 0.49GHz and 0.83GHz 13-Apr-15, Slide 15 Conclusions The size of the ferrite particles can be controlled by changing the annealing temperature. The BaFe12O19/ NPR composite with 30wt. % of BaFe12O19 annealed at 9000C shows good microwave characteristics over the X-band to use as an EMI shielding material. With increase in the annealing temperature of the ferrite particles the microwave properties get improved. 13-Apr-15, Slide 16 References 1. 2. 3. 4. 5. 6. 7. Bibikov, S. B., Kulikovskij, E.I., Kuznetsov, A. M., Gorshenev, V. N., Orlov, V. V., Prokofjev, M. V., “Application of radio absorbing materials for the decision of a problem of the radioelectronic equipment compatibility, ” Second International Workshop on Ultrawideband Ultrashort Impulse Signal Proceeding. 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V., “Microwave absorbing materials,” J Inorg Mater, 37, 93–8(2001). 13-Apr-15, Slide 17 13-Apr-15, Slide 18