Chapter 5 DC to DC Converters (Choppers) Outline 5.1 Basic DC to DC converters 5.2 Composite DC/DC converters and Power connection of multiple DC/DC converters 5.3 Isolated DC to DC converters (Indirect DC to DC converters ) 2 5.1 Basic DC to DC converters 5.1.1 Buck converter (Step-down converter) Power 5.1.2 Boost converter (Step-up converter) 5.1.3 Buck-Boost converter (Step-down/stepup converter) and Cuk converter 5.1.4 Sepic converter and Zeta converter 3 5.1 Basic DC to DC converters Introduction—Buck converter Power SPDT switch changes dc component Switch output voltage waveform Duty cycle D: 0 D 1 complement D’: D’ = 1 - D 4 Power Dc component of switch output voltage Fourier analysis: Dc component = average value 5 Power Insertion of low-pass filter to remove switching harmonics and pass only dc component 6 Basic operation principle of buck converter Power Buck converter with ideal switch Realization using power MOSFET and diode 7 Thought process in analyzing basic DC/DC converters Basic operation principle (qualitative analysis) – How does current flow during different switching states – How is energy transferred during different switching states Power Verification of small ripple approximation Derivation of inductor voltage waveform during different switching states Quantitative analysis according to inductor volt-second balance or capacitor charge balance 8 Actual output voltage waveform of buck converter Power Buck converter containing practical low-pass filter Actual output voltage waveform v(t) = V + vripple(t) 9 The small ripple approximation Power v(t) = V + vripple(t) In a well-designed converter, the output voltage ripple is small. Hence, the waveforms can be easily determined by ignoring the ripple: 10 Power Buck converter analysis: inductor current waveform 11 Power Inductor voltage and current subinterval 1: switch in position 1 12 Power Inductor voltage and current subinterval 2: switch in position 2 13 Power Inductor voltage and current waveforms 14 Power Determination of inductor current ripple magnitude 15 Power Inductor current waveform during start-up transient 16 Power The principle of inductor volt-second balance: Derivation 17 Power Inductor volt-second balance: Buck converter example 18 Power The principle of capacitor charge balance: Derivation 19 Power Boost converter example 20 Power Boost converter analysis 21 Power Subinterval 1: switch in position 1 22 Power Subinterval 2: switch in position 2 23 Power Inductor voltage and capacitor current waveforms 24 Power Inductor volt-second balance 25 Power Conversion ratio M(D) of the boost converter 26 Power Determination of inductor current dc component 27 Continuous-Conduction-Mode (CCM) and Discontinuous-Conduction-Mode (DCM) of buck L V R io iG + E EM VD uo M Power iG ton O io toff iG t T i1 I10 iG O io i2 I20 t1 O uo t O uo toff ton t Tt x i1 E i2 t1 I20 t2 t E E O O CCM t DCM EM t 28 Continuous-Conduction-Mode (CCM) and Discontinuous-Conduction-Mode (DCM) of boost L M VD uo V EM E Power a) uo t O i i1 i2 ton O io t T i2 I20 I10 toff t O ton T b) CCM E i1 I20 I10 O uo E t1 tx t2 toff t c) DCM 29 5.2 Composite DC/DC converters and connection of multiple DC/DC converters 5.2.1 A current-reversible chopper Power 5.2.2 Bridge chopper (H-bridge DC/DC converter) 5.2.3 Multi-phase multi-channel DC/DC converters 30 5.2.1 A current reversible chopper V1 VD2 E L R io V2 Power VD1 uo M EM Can be considered as a combination of a Buck and a Boost Can realize two-quadrant ( I & II) operation of DC motor: forward motoring, forward braking 31 Bridge chopper (H-bridge chopper) V1 VD1 E V2 Power VD2 V3 uo L R io + VD3 M EM V4 VD4 Can be considered as the combination of two current-reversible choppers. Can realize 4-quadrant operation of DC motor. 32 Multi-phase multi-channel DC/DC converter L E C V1 i1 L1 V2 i2 L2 V3 i3 L3 VD3 VD2 VD1 Power u3 u2 u1 io M O u2 t uo O t O uo t O i1 t O i2 t O i3 t O io t O t u3 u1 Current output capability is increased due to multi-channel paralleling. Ripple in the output voltage and current is reduced due to multichannel paralleling. Ripple in the input current is reduced due to multi-phase paralleling. 33 5.3 Isolated DC to DC converters (Indirect DC to DC converters ) DC input Inverter High frequency AC Transformer AC DC output Rectifier Filter Isolation Power Reasons to use indirect DC to DC structure Necessary isolation between input and output In some cases isolated multiple outputs are needed The ratio of input and output voltage is far away from 1 Power semiconductor devices usually used Inverter part: Power MOSFETs, IGBTs Rectifier part: Fast recovery diodes, Schottky diodes, Synchronous rectifiers 34 Classification of isolated DC to DC converters Power According to whether transformer current is uni-direction or bi-directional Isolated DC to DC converters Single-ended converters • Forward converter • Flyback converter Double-ended converters • Half bridge • Push-pull • Full bridge 35 5.3.1 Forward converter VD1 Power Ui + S N3 N 1 N2 L W1 W3 VD3 S W2 VD2 Uo N 2 t on Ui N1 T Simple, low cost + Uo O uS Ui O iL O iS O t t t t Uni-polar transformer current, low power applications 36 5.3.2 Flyback converter Power Ui + N1 N2 VD + W1 W2 S Uo S O uS Ui to n to ff O iS O Uo N 2 t on Ui N 1 t off iVD Simple, low cost O t t t t Uni-polar transformer current, low power applications 37 5.3.3 Half bridge converter S1 to n t O S2 + C1 S1 N1 Ui Power + C2 S2 W2 VD1 + ud L N2 N3 W1 W 3 O t T uS1 + Uo Ui t Ui O uS2 t O VD2 iS1 t O iS2 Uo N 2 ton Ui N1 T O iD1 O iS2 t iL t iL O t Cost higher than forward and flyback converter Bi-polar transformer current, up to several kilowatts 38 5.3.4 Push-pull converter to n S1 S2 S1 Power Ui + S2 O VD1 N1 N2 N1' N2' t O t T uS1 L + Uo VD2 t 2Ui O uS2 t O i S1 t O iS2 O Uo N 2 2t on Ui N1 T 2Ui i D1 t iL O i S2 O t iL t Cost higher than forward and flyback converter Center-tapped transformer 39 5.3.5 Full-bridge converter S1 + Ui + Power S2 VD1 S3 uT N1 + ud VD3 L + Uo N2 W1 W2 S4 VD2 S1(S4) O S2(S3) O VD4 - to n t t T uS1(uS4) Ui O uS2(uS3) t Ui t O iS1(i S4) t O iS2(iS3) Uo N 2 2t on Ui N1 T Cost is even higher O iD1(iD4) O iS2(iS3) O t iL t iL t Bi-polar transformer current, up to several hundreds of kilowatts 40 5.3.6 Rectifier circuits in the isolated DC to DC converters VD1 L VD3 L VD1 + + VD2 Full-wave rectifier Power VD4 VD2 Full-bridge rectifier V1 L + V2 Synchronous rectifier 41 5.3.7 Configuration of switching power supply Linear power supply Line frequency AC input Line frequency DC Transformer Rectifier Filter Series Pass Regulator Regulated DC output Power Isolation Switching power supply High frequency AC Line frequency AC input Rectifier DC Filter Inverter High frequency AC Transformer Rectifier Filter Regulated DC output Isolation Indirect DC to DC converter 42