ESE370: Circuit-Level Modeling, Design, and Optimization for Digital Systems Day 13: October 6, 2010 Scaling 1 Penn ESE370 Fall2010 -- DeHon Today • VLSI Scaling Trends/Disciplines • Effects • Alternatives (cheating) 2 Penn ESE370 Fall 2010 -- DeHon Scaling • Premise: features scale “uniformly” – everything gets better in a predictable manner • Parameters: l (lambda) -- Mead and Conway (Day12) F -- Half pitch – ITRS (F=2l) S – scale factor Rabaey F’=s×F 3 Penn ESE370 Fall 2010 -- DeHon ITRS Roadmap • Semiconductor Industry rides this scaling curve • Try to predict where industry going – (requirements…self fulfilling prophecy) • http://public.itrs.net 4 Penn ESE370 Fall 2010 -- DeHon MOS Transistor Scaling (1974 to present) S=0.7 [0.5x per 2 nodes] Pitch Source: 2001 ITRS - Exec. Summary, ORTC Figure Penn ESE370 Fall 2010 -- DeHon Gate [from Andrew Kahng] 5 Half Pitch (= Pitch/2) Definition Metal Pitch (Typical DRAM) Source: 2001 ITRS - Exec. Summary, ORTC Figure Penn ESE370 Fall 2010 -- DeHon Poly Pitch (Typical MPU/ASIC) [from Andrew Kahng] 6 Node Cycle Time: 0.7x 0.7x Log Half-Pitch Scaling Calculator + 1994 NTRS .7x/3yrs Actual .7x/2yrs Linear Time 250 -> 180 -> 130 -> 90 -> 65 -> 45 -> 32 -> 22 -> 16 0.5x N N+1 Node Cycle Time (T yrs): N+2 *CARR(T) = [(0.5)^(1/2T yrs)] - 1 * CARR(T) = Compound Annual Reduction Rate (@ cycle time period, T) Source: 2001 ITRS - Exec. Summary, ORTC Figure Penn ESE370 Fall 2010 -- DeHon CARR(3 yrs) = -10.9% CARR(2 yrs) = -15.9% [from Andrew Kahng] 7 Scaling • • • • • Channel Length (L) Channel Width (W) Oxide Thickness (Tox) Doping (Na) Voltage (V) 8 Penn ESE370 Fall 2010 -- DeHon Full Scaling • • • • • Channel Length (L) S Channel Width (W) S Oxide Thickness (Tox) S Doping (Na) 1/S Voltage (V) S 9 Penn ESE370 Fall 2010 -- DeHon Effects on Physical Properties? • • • • • • • • Area Capacitance Resistance Threshold (Vth) Current (Id) Gate Delay (tgd) Wire Delay (twire) Power • Go through full (ideal) • …then come back and ask what still makes sense today. 10 Penn ESE370 Fall 2010 -- DeHon Area l lS A=L×W A AS2 130nm 90nm 50% area 2× capacity same area L S=0.7 [0.5x per 2 nodes] Pitch W Gate 11 Penn ESE370 Fall 2010 -- DeHon Capacity Scaling from Intel 12 Penn ESE370 Fall 2010 -- DeHon ITRS 2009 Moore’s Law 13 Penn ESE370 Fall 2010 -- DeHon Capacitance • Capacitance per unit area – Cox= eSiO2/Tox – Tox S×Tox – Cox Cox/S 14 Penn ESE370 Fall 2010 -- DeHon Capacitance • Gate Capacitance Cgate= A×Cox A A×S2 Cox Cox/S Cgate S×Cgate 15 Penn ESE370 Fall 2010 -- DeHon Threshold Voltage • VTH S×VTH 16 Penn ESE370 Fall 2010 -- DeHon Current • Saturation Current Id=(mCOX/2)(W/L)(Vgs-VTH)2 Vgs=V S×V VTH S×VTH W S×W L S×L Cox Cox/S Id S×Id 17 Penn ESE370 Fall 2010 -- DeHon Gate Delay tgd=Q/I=(CV)/I V S×V Id S×Id C S×C tgd S×tgd 18 Penn ESE370 Fall 2010 -- DeHon Overall Scaling Results, Transistor Speed and Leakage. Preliminary Data from 2005 ITRS. •HP = High-Performance Logic •LOP = Low Operating Power Logic •LSTP = Low Standby Power Logic Leakage Current Intrinsic Transistor Delay, t = CV/I 10.00 (HP: standby power dissipation issues) (lower delay = higher speed) 1.E+00 HP LOP 1.E-01 LSTP 1.00 CV/I (ps) (ps) Isd,leak (uA/um) 1.E-02 LSTP Target: Isd,leak ~ 10 pA/um 1.E-04 0.10 HP Target: 17%/yr, historical rate 0.01 2005 LOP 1.E-03 2007 2009 2011 2013 2015 17%/yr rate 2017 1.E-05 Planar Bulk MOSFETs 1.E-06 2005 2019 2007 2009 2011 Advanced MOSFETs 2013 2015 Calendar year Calendar Year 19 2017 2019 ITRS 2009 Transistor Speed RO=Ring Oscillator 20 Penn ESE370 Fall 2010 -- DeHon Resistance • R=rL/(W*t) • W S×W • L, t similar • R R/S 21 Penn ESE370 Fall 2010 -- DeHon Wire Delay twire=RC R R/S C S×C twire twire • …assuming (logical) wire lengths remain constant... • Assume short wire or buffered wire • Important cost shift we will have to watch 22 Penn ESE370 Fall 2010 -- DeHon Power Dissipation (Dynamic) • Capacitive (Dis)charging P=(1/2)CV2f V S×V C S×C P S3×P • Increase Frequency? tgd S×tgd So: f f/S ? P S2×P 23 Penn ESE370 Fall 2010 -- DeHon Effects? • • • • • • • • Area S2 Capacitance S Resistance 1/S Threshold (Vth) S Current (Id) S Gate Delay (tgd) S Wire Delay (twire) 1 Power S2S3 24 Penn ESE370 Fall 2010 -- DeHon Power Density • P S2P (increase frequency) • P S3P (dynamic, same freq.) • A S2A • Power Density: P/A – P/A P/A increase freq. – P/A S×P/A same freq. 25 Penn ESE370 Fall 2010 -- DeHon Cheating… • Don’t like some of the implications – High resistance wires – Higher capacitance – Atomic-scale dimensions • …. Quantum tunneling – Need for more wiring – Not scale speed fast enough 26 Penn ESE370 Fall 2010 -- DeHon Improving Resistance • • • • R=rL/(W×t) W S×W L, t similar R R/S Don’t scale t quite as fast now taller than wide. Decrease r (copper) 27 Penn ESE370 Fall 2010 -- DeHon 28 Penn ESE370 Fall 2010 -- DeHon Capacitance and Leakage • Capacitance per unit area – Cox= eSiO2/Tox – Tox S×Tox – Cox Cox/S Reduce Dielectric Constant e (interconnect) and Increase Dielectric to substitute for scaling Tox (gate quantum tunneling) Penn ESE370 Fall 2010 -- DeHon 29 ITRS 2009 Table PIDS3B Low Operating Power Technology Requirements Grey cells delineate one of two time periods: either before initial production ramp has started for ultra-thin body fully depleted (UTB FD) SOI or multi-gate (MG) MOSFETs, or beyond when planar bulk or UTB FD MOSFETs have reached the limits of practical scaling (see the text and the table notes for further discussion). 2009 2010 2011 2012 2013 2014 2015 2016 2017 Year of Production MPU/ASIC Metal 1 (M1) ½ Pitch (nm) (contacted) 54 Lg: Physical Lgate for High Performance logic (nm) 29 Lg: Physical Lgate for Low OperatingPower (LOP) logic (nm) [1] 32 EOT: Equivalent Oxide Thickness (nm) [2] Extended planar bulk 1 UTB FD MG Gate poly depletion (nm) [3] Bulk 0.27 Channel doping (E18 /cm3) [4] Extended Planar Bulk 3 Junction depth or body Thickness (nm) [5] Extended Planar Bulk (junction) 14 UTB FD (body) MG (body) EOTelec: Electrical Equivalent Oxide Thickness (nm) [6] Extended Planar Bulk 1.64 UTB FD MG Penn ESE370 Fall 2010 -- DeHon 2018 2019 2020 2021 2022 2023 2024 45 38 32 27 24 21 18.9 16.9 15 13.4 11.9 10.6 9.5 8.4 7.5 27 24 22 20 18 17 15.3 14 12.8 11.7 10.7 9.7 8.9 8.1 7.4 29 27 24 22 18 17 15.3 14 12.8 11.7 10.7 9.7 8.9 8.1 7.4 0.9 0.9 0.85 0.8 0.9 0.85 0.8 0.8 0.75 0.8 0.7 0.75 0.73 0.7 0.7 0.65 0.65 0.6 0.6 0.27 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3.7 4.5 5 5.5 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 13 11.5 10 9 7 6.2 6 8 5.1 7.6 4.7 7 6.4 5.8 5.4 4.8 4.4 4.2 4 1.2 1.2 1.15 1.2 1.1 1.15 1.13 1.1 1.1 1.05 1.05 1 1 1.53 1.23 1.18 1.14 1.3 1.25 30 High-K dielectric Survey Wong/IBM J. of R&D, V46N2/3P133--168 Penn ESE370 Fall 2010 -- DeHon 31 Intel NYT Announcement • Intel Says Chips Will Run Faster, Using Less Power – NYT 1/27/07, John Markov – Claim: “most significant change in the materials used to manufacture silicon chips since Intel pioneered the modern integratedcircuit transistor more than four decades ago” – “Intel’s advance was in part in finding a new insulator composed of an alloy of hafnium…will replace the use of silicon dioxide.” 32 Penn ESE370 Fall 2010 -- DeHon Wire Layers = More Wiring 33 Penn ESE370 Fall 2010 -- DeHon Typical chip cross-section illustrating hierarchical scaling methodology Penn ESE370 Fall 2010 -- DeHon [ITRS2005 Interconnect Chapter] 34 Improving Gate Delay tgd=Q/I=(CV)/I V S×V Id=(mCOX/2)(W/L)(Vgs-VTH)2 Id S×Id C S×C tgd S×tgd Penn ESE370 Fall 2010 -- DeHon Lower C. Don’t scale V. Don’t scale V: VV II/S tgd S2×tgd 35 …But Power Dissipation (Dynamic) • Capacitive (Dis)charging P=(1/2)CV2f V V C S×C P S×P • Increase Frequency? f f/S2 ? P P/S If not scale V, power dissipation not scale down. 36 Penn ESE370 Fall 2010 -- DeHon …And Power Density • P P/S (increase frequency) • P S×P (same freq.) • But… A S2×A • P/A (1/S3)P/A …. (1/S)P/A • Power Density Increases …this is where some companies have gotten into trouble… 37 Penn ESE370 Fall 2010 -- DeHon Intel on Power Challenge 38 Penn ESE370 Fall 2010 -- DeHon [source: Borkar/Intel, Micro37, 12/04] ITRS Vdd Scaling: V Scaling more slowly than F 39 DeHon-Workshop FPT 2009 CV2 scaling from ITRS: More slowly than (1/F)2 40 DeHon-Workshop FPT 2009 Origin of Power Challenge • Transistors per chip grow at Moore’s Law rate = (1/F)2 • Energy/tr must decrease at this rate to keep constant • E/tr CV2f 41 DeHon-Workshop FPT 2009 Historical Power Scaling DeHon-Workshop FPT 2009 [Horowitz et al. / IEDM 2005] 42 Impact • Can already place more transistors on a chip than we can afford to turn on. • Power potential challenge/limiter for all future chips. 43 Penn ESE534 Spring2010 -- DeHon What Is A “Red Brick” ? • Red Brick = ITRS Technology Requirement with no known solution • Alternate definition: Red Brick = something that REQUIRES billions of dollars in R&D investment Penn ESE370 Fall 2010 -- DeHon [from Andrew Kahng] 44 The “Red Brick Wall” - 2001 ITRS vs 1999 Source: Semiconductor International - http://www.e-insite.net/semiconductor/index.asp?layout=article&articleId=CA187876 Penn ESE370 Fall 2010 -- DeHon [from Andrew Kahng] 45 ITRS 2009 Year of Production MPU/ASIC Metal 1 (M1) ½ Pitch (nm) (contacted) Lg: Physical Lgate for High Performance logic (nm) Lg: Physical Lgate for Low OperatingPower (LOP) logic (nm) [1] EOT: Equivalent Oxide Thickness (nm) [2] Extended planar bulk UTB FD MG Gate poly depletion (nm) [3] Bulk Channel doping (E18 /cm3) [4] Extended Planar Bulk Junction depth or body Thickness (nm) [5] Extended Planar Bulk (junction) UTB FD (body) MG (body) EOTelec: Electrical Equivalent Oxide Thickness (nm) [6] Extended Planar Bulk UTB FD MG Cg ideal (fF/mm) [7] Extended Planar Bulk UTB FD MG Jg,limit: Maximum gate leakage current density (A/cm2) [8] Extended Planar Bulk UTB FD MG Vdd: Power Supply Voltage (V) [9] Bulk/UTB FD/MG Vt,sat: Saturation Threshold Voltage (mV) [10] Extended Planar Bulk UTB FD MG Isd,leak (nA/mm) [11] Bulk/UTB FD/MG Mobility enhancement factor due to strain [12] Bulk/UTB FD/MG Effective Ballistic Enhancement Factor, Kbal [13] Bulk/UTB FD/MG Rsd: Effective Parasitic series source/drain resistance (Ω-µm) [14] Extended Planar Bulk UTB FD MG Id,sat: NMOS Drive Current with series resistance (µA/µm) [15] Extended Planar Bulk UTB FD MG Cg fringing capacitance (fF/mm) [16] Extended Planar Bulk UTB FD MG Cg,total: Total gate capacitance for calculation of CV/I (fF/µm) [17] Extended Planar Bulk UTB FD MG τ =CV/I: NMOSFET intrinsic delay (ps) [18] Extended Planar Bulk UTB FD MG Penn ESE370 Fall 2010 -- DeHon 2009 54 29 32 2010 45 27 29 2011 38 24 27 2012 32 22 24 2013 27 20 22 2014 24 18 18 2015 21 17 17 2016 18.9 15.3 15.3 2017 16.9 14 14 2018 15 12.8 12.8 2019 13.4 11.7 11.7 2020 11.9 10.7 10.7 2021 10.6 9.7 9.7 2022 9.5 8.9 8.9 2023 8.4 8.1 8.1 2024 7.5 7.4 7.4 1 0.9 0.9 0.85 0.8 0.9 0.85 0.8 0.8 0.75 0.8 0.7 0.75 0.73 0.7 0.7 0.65 0.65 0.6 0.6 0.27 0.27 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3 3.7 4.5 5 5.5 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 14 13 11.5 10 9 7 6.2 6 8 5.1 7.6 4.7 7 6.4 5.8 5.4 4.8 4.4 4.2 4 1.2 1.2 1.15 1.2 1.1 1.15 1.13 1.1 1.1 1.05 1.05 1 1 0.483 0.483 0.46 0.441 0.439 0.42 0.39 0.366 0.334 0.32 0.292 0.28 0.255 170 170 180 180 200 200 220 230 260 280 310 280 310 1.64 0.67 86 1.53 0.655 95 1.23 0.744 100 1.18 0.708 110 1.14 1.3 0.669 0.587 140 140 1.25 0.508 150 0.95 0.95 0.85 0.85 0.8 0.8 0.75 0.75 0.7 0.7 0.65 0.65 0.6 0.6 0.6 0.6 428 436 407 419 421 311 317 320 288 323 294 327 297 299 299 297 300 304 311 316 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1 1 1 1 1.06 1.12 1.19 1.26 1.34 1.42 1.5 1.59 1.69 1.79 1.9 2.01 220 200 170 160 150 170 165 160 160 150 160 150 150 150 150 150 140 140 130 130 984 1,070 1,080 1,120 1,050 1,100 1,190 1,130 1,210 1,140 1,200 1,320 1,370 0.176 0.186 0.169 0.179 0.17 0.18 0.181 0.181 0.182 0.179 0.18 0.179 0.18 0.66 0.669 0.63 0.62 0.61 0.6 0.571 0.547 0.516 0.499 0.472 0.5 0.47 0.43 0.41 0.4 0.38 0.33 0.31 0.28 0.26 0.23 700 0.243 0.913 1.24 746 0.238 0.893 1.14 769 0.252 0.996 1.1 798 0.232 0.94 1 729 904 0.239 0.167 0.908 0.75 1 0.67 999 0.159 0.67 0.53 46 0.459 0.435 0.21 0.19 Conventional Scaling • Ends in your lifetime • …perhaps in your first few years out of school… • Perhaps already: – "Basically, this is the end of scaling.” • May 2005, Bernard Meyerson, V.P. and chief technologist for IBM's systems and technology group 47 Penn ESE370 Fall 2010 -- DeHon Admin • ARM Talk Tomorrow (Thursday) – Raisler 1:30pm – 3:00pm • HW4 due Friday 48 Penn ESE370 Fall 2010 -- DeHon Big Ideas [MSB Ideas] • Moderately predictable VLSI Scaling – unprecedented capacities/capability growth for engineered systems – change – be prepared to exploit – account for in comparing across time – …but not for much longer 49 Penn ESE370 Fall 2010 -- DeHon