Fabrication and performance of Li4SiO4 pebbles by the melt

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Fabrication and performance of Li

4

SiO

4

pebbles by the melt spraying method

Yongjin Feng

Southwestern Institute of Physics (SWIP),

Chengdu, Sichuan, China

CBBI-16, Portland, 8-10, September

Outlines

Background

Fabrication Process and Results of Li

4

SiO

4 pebbles

Deuterium Retention and Desorption Behavior of Li

4

SiO

4

R&D Plans on Breeder Materials at SWIP

Summary

CBBI-16, Portland, 8-10, September

1. Background

CN Helium Cooled Ceramic Breeder (HCCB) TBM designs based on the SB/He/FM concept.

Component

Structure

Coolant

Purge gas

Neutron multiplier

Breeder Li

Material

RAFM

He

He+0.1%H

2

Be

4

SiO

4

, Li

2

TiO

3

Explosive view of CN HCCB TBM Sub-module design

1-ton Ingot of CLF-1 Be pebbles by REP method

CBBI-16, Portland, 8-10, September

The ceramic breeder material must satisfy the following requirements:

High tritium breeding capability;

 Adequate mechanical properties;

 Limited pebble fragmentation ;

Adequate pebble bed thermal conductivity;

 Compatibility with ferritic steel and the purge gas;

 Chemical stability to avoid mass transport and material restructuring;

 Radiation resistance;

 Low tritium residence time;

 Low activation;

CBBI-16, Portland, 8-10, September

The selection of fabrication process for the pebbles based on the following criteria:

 Capability to meet the pebbles goal specifications adequate for the HCCB TBM;

Simplicity and economics;

Scalability to industrial range;

Sufficient production yield;

 Conveniently recycling the unburned 6 Li from the pebbles.

The fabrication trials have been investigated, such as, Melt spraying method,

Freezing-Sintering method, Extrusion-spheronization-sintering, Sol-gel.

The pebbles produced by the melt-spraying method have several advantages:

 Higher density;

Smooth surface;

 Higher sphericity;

 Less contamination source;

Simpler reprocessing.

CBBI-16, Portland, 8-10, September

2. Fabrication process and Results

Melting pot

Raw materials: Li

2

CO

3

(Purity:99.99%)

SiO

Li/Si Molar ratio: 4

2

(Purity:99.99 )

Melting Pot: Corundum Crucible

The raw materials are melted at temperature of about 1400℃ .

Gas pressure: 1.5 bar,

Gas: Nitrogen,

Falling distance: 3.5 m.

Heating and insulation

Gas jet sprayer

Bottom feeder

Schematic drawing of fabrication setup

Heat treatment condition: 1000℃, 2h

Production: 100Kg/year pebbles with 1.0 mm diameter

CBBI-16, Portland, 8-10, September

Fabrication facility

Shape and surface structure

 Broad size distribution.

 Most of the pebbles are well spherically shaped, smooth surface.

Optical micrographs and SEM

Optical micrographs and SEM of the pebbles with 1mm diameter

SEM of pebble’s surface

CBBI-16, Portland, 8-10, September

Phase analysis

Heat treatment atmosphere: Vacuum, air temperature: 1000 ℃ time: 2h

5000

3000

4000

3000

Li

2

CO

3

Li

2

SiO

3

Li

4

SiO

4

2500

2000

1500

Li

2

SiO

3

Li

4

SiO

4

2000

1000

500

1000

0

15 20 25 30 35 40 45 50 55 60 65 70

0

15 20 25 30 35 40 45 50 55 60 65 70

2 

XRD pattern of pebbles annealed at vacuum

2 

XRD pattern of pebbles annealed at air

Li

4

TG curve of Li

4

SiO

4

SiO

4 at CO

2 atmosphere as the major phase,

The diffraction peaks of Li

2

CO

3

, Li

2

SiO

3

,Li are observed. Carbon dioxide are easily

4

SiO

4 absorbed by Li

4

SiO

4

Li SiO

3 as a second phase

500℃ < Temp.< 720℃ absorption obviously;

720℃ < Temp.< 900℃ CO

2 desorption

CBBI-16, Portland, 8-10, September

Thermal analysis

Physical properties

TG

Measurement of Density and porosity by Hgporosimetry and He-pycnometry.

Specific surface area measurement by a multipoint BET method.

Mass change:-41.67%

716.7℃

DSC

Thermoanalysis of mixed raw materials

The weight loss of about 40% occurred between 550℃ and 800℃. the significant weight lost taking place at 720℃.

The reaction is a endothermic reaction.

Density (% TD)

Open porosity (%)

Closed porosity(%)

Specific surface area (m 2 /g)

Total pore volume for pores (cc/g)

Initial state After Heat treatment

~ 93.5

~ 94

~ 5.7

~ 5.2

~ 0.8

~ 0.75

2.796

1.095

3.403e-03 2.012e-03

CBBI-16, Portland, 8-10, September

Behavior in air

Pebbles were exposed to air for 50 days at room temperature. The influence of the exposed surface area on the rate of uptake was measured. The uptake of moisture was determined by the weight increase.

0.6

Chemical Composition of pebbles

Elements analysis by ICP-OES

0.5

0.4

0.3

0.2

Initial state

After annealing

0.1

0.0

0 10 20 30

Days

40 50

Weight increase of initial state pebbles and after annealing pebbles.

The amount of impurities are 0.116186%

Li/Si molar ratio ≠ 4

CBBI-16, Portland, 8-10, September

Mechanical properties

Mechanical stability analysis by crush load tests. Single sphere was placed between two parallel plates. A continuously increasing load is imposed by a piston to a single pebble until it breaks. 40 pebbles with a diameter ~1.0 mm were tested, respectively.

press

Initial state After Heat treatment pebble

Max. load (N) 12 16

Min. load (N)

Average load (N)

4.3

6.5

5.2

7.0

After heat treatment , the crush load increased. The value is scattered. The mechanical stability must be improved.

CBBI-16, Portland, 8-10, September

3. Deuterium Retention and Desorption Behavior

 The elucidation of tritium recovery from Li

4

SiO

4 is one of key issues of

TBM design. The study of hydrogen isotopes behavior in solid breeder materials is a important subject in the design for D-T fusion blanket module.

 D

2 irradiation has been applied as a technique of hydrogen isotopes implantation. Deuterium ion implantation was used to induce hydrogen isotopes and other irradiation defects into the surface of irradiated breeder material.

 Desorption of hydrogen isotopes as water forms and hydrogen molecular forms might be due to the existence states of hydrogen isotopes on the surface of irradiated breeder material.

 In Shizuoka University of Japan, the X-ray Photoelectron Spectroscopy

(XPS) and Thermal Desorption Spectroscopy (TDS) apparatuses can be utilized for the elucidation of D

2 materials.

desorption behavior in solid breeding

CBBI-16, Portland, 8-10, September

Experimental procedures of D

2

+

implantation

Sintering

Temperature: 1173 K

Heating time: 3 h

Heating treatment

Heating temperature: 1000 K

Heating time: 10 min

XPS X-ray source: K α of Al

D

2

+ Imp.

Ion energy: 3.0 keV D

2

+

Ion fluence : (0.4, 0.6, 0.8, 1.0) × 10 22 D + m -2

Ion flux: 2.0

× 10 18 D + m -2 s -1

Implantation temperature: R.T.

XPS

TDS

Heating rate: 5 K min -1

Heating region: R.T. - 1000 K

CBBI-16, Portland, 8-10, September

13

XPS results

Comparision of before implanation and after implanation

0.4*10

Before implantation

22

D

+ m

-2

0.8*10

22

D

+ m

-2

0.6*10

22

D

+ m

-2

1.0*10

22

D

+ m

-2

Before implanation

0.4*10

22

D

+ m

-2

0.6*10

22

D

+ m

-2

0.8*10

22

D

+ m

-2

1.0*10

22

D

+ m

-2

0.4*10

22

Before implanation

D

+ m

-2

0.6*10

22

D

+ m

-2

0.8*10

22

D

+ m

-2

1.0*10

22

D

+ m

-2

64 62 60 58 56 54

Binding Energy (eV)

52 50 48 112 110 108 106 104

Binding Energy (eV)

102

Li-1s XPS spectra

Atom Li: 55.6 eV

Li-O- : 53.3 eV

Si-2p XPS spectra

Si-O- : 107.1 eV

Si-O-D : 105.2 eV

CBBI-16, Portland, 8-10, September

538 536 534 532

Binding Energy (eV)

530 528

O-1s XPS spectra

O-Si : 536.1eV

D-O-D : 533.8eV

O-D : 531.3eV

Comparision of before implanation and after implanation

Before Dimplan

After TDS

After Dimplan

Before Dimplan

After TDS

After Dimplan

Before Dimplan

After TDS

After Dimplan

64 62 60 58 56 54 52

Binding Energy (eV)

50 48 46

112 110

Li-1s XPS spectra

108 106 104

Binding Energy (eV)

Si-2p XPS spectra

102 100

542 540 538 536 534

Binding Energy (eV)

532

O-1s XPS spectra

530 528

After TDS, the BE of electron for Li-1s,O-1s and Si-2p shift back to before implantation. The irradiated influence for the chemical state of Li-1s,O-1s and

Si-2p in Li

4

SiO

4 will be recovered after TDS.

CBBI-16, Portland, 8-10, September

0.8

TDS results

0.8

0.6

0.4

0.2

1.0*10

22

D

+ m

-2

0.8*10

22

D

+ m

-2

0.6*10

22

D

+ m

-2

0.4*10

22

D

+ m

-2

0.6

0.4

0.2

14.0

12.0

10.0

8.0

6.0

4.0

2.0

0.0

0.4

Peak 1

Peak 2

Peak 3

Total

0.6

0.8

fluence / 10

22

D m

-2

1.0

D

2 retention of Li

4

SiO

4 at different fluence

0.0

300 400 500 600

Temperature (K)

700 800

0.0

TDS spectra of D

2 for Li

4

SiO

4 at different fluence

300 400 500 600 700 800

Temperture / K

Peak analysis for TDS spectrum at the fluence 1.0

× 10 22 D m -2

The D

2

TDS spectrum of Li

4

SiO

4 can be divided into 3 peaks. The first is due to the material surface adsorption, the second could be from the defects caused by D

2

+ implantation, and the third would be from O-D bond.

Peak 1 (400 K) → Surface adsorption

Peak 2 (500 K) → Defect

Peak 3 (650 K) → -O-D- bond

 D

2 desorption rate and the total D

2 retention increase with the increasing of implantation fluence.

All of D + are trapped by oxygen vacancy to form –OD bond.

CBBI-16, Portland, 8-10, September

4. R&D Plans on Breeder Materials

 For Fabrication:

LiOH and SiO

2 will be used as raw materials, and compared with the current raw materials, the heat treatment will be optimized;

The reprocessing of Li

4

SiO

4 pebbles will be considered by remelting;

Li

2

TiO

3 pebbles shall be produced using Extrusion-spheronizationsintering method.

 For the properties of pebbles:

• Long-term annealing experiments under ITER TBM (DEMO blanket) relevant temperature and atmosphere; (Li content of the pebbles, Phase composition, microstructure, density, etc)

• Mechanical stability analysis will be tested as heat cycle test. After the tests, the amount of broken particles are determined.

(Temperature : 200-600 ℃ , number of cycles: ~100 cycle (~1cycle/h) ).

CBBI-16, Portland, 8-10, September

Irradiation properties of pebbles:

Tritium behavior in thermal neutron irradiated Li

4

SiO

4 will be considered to carry out in this year;

(Temp. : < 353 K, T. N. flux: 5.5

×

10 12 cm 2 s -1 , T. N. fluence: 3.3

×

10 15 cm 2 )

Effect of implantation temperature on retention behavior of deuterium in

Li

4

SiO

4 will plan to investigate.

Thermo-mechanical of pebble bed

Uniaxial compression tests at temperatures up to 900℃ to determine the mechanical characteristics of pebble beds will be performed.

(Stress-strain dependence during stress increase and decrease, thermal creep strain at constant stress levels. )

Thermal conductivity measurements of pebbles bed and the effect of thermal creep on the thermal conductivity will be performed.

(Tests in helium and air atmosphere and temperatures up to 900℃ )

CBBI-16, Portland, 8-10, September

5. Summary

 A melt-spraying fabrication process for Li

4

SiO

4 pebbles has been developed.

Li

4

SiO

4 pebbles produced by spray of liquid droplets have almost spherical shape, a smooth surface and high density, but the produced pebbles exhibit a broad size distribution that limits the yield.

 The mechanical stability of different batches are scattered. This would endanger the safety of TBM, and also does not satisfy the requirements of TBM.

A series of tests with pebbles of different composition treated in an optimized heat treatment conditions will be performed in our following work.

Optimized process is undergoing at SWIP.

It was confirmed that the new chemical states of lithium, oxygen and silicon on the surface of D

2

+ -irradiated Li

4

SiO

4 was formed due to typical irradiation defects induced by D

2

+ -irradiation.

 Thermo-mechanical behavior, long-term stability, the behavior under neutron irradiation and the tritium release properties will be performed.

CBBI-16, Portland, 8-10, September

CBBI-16, Portland, 8-10, September

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