Solid mechanics Learning summary By the end of this chapter you should have learnt about: • Combined loading • Yield criteria • Deflection of beams • Elastic-plastic deformations • Elastic instability • Shear stresses in beams • Thick cylinders • Asymmetrical bending • Strain energy Unit 3: Solid mechanics An Introduction to Mechanical Engineering: Part Two Solid mechanics Learning summary • Fatigue • Fracture mechanics • Thermal stresses. Unit 3: Solid mechanics An Introduction to Mechanical Engineering: Part Two 3.2 Combined loading – key points By the end of this section you should have learnt: • the basic use of Mohr’s circle for analysing the general state of plane stress • how the effect of combined loads on a component can be analysed by considering each load as initially having an independent effect • how to use the principle of superposition to determine the combined effect of these loads. Unit 3: Solid mechanics An Introduction to Mechanical Engineering: Part Two 3.3 Yield criteria – key points By the end of this section you should have learnt: • the difference between ductile and brittle failure, illustrated by the behaviour of bars subjected to uniaxial tension and torsion • the meaning of yield stress and proof stress, in uniaxial tension, for a material • the Tresca (maximum shear stress) yield criterion and the 2D and 3D diagrammatic representations of it • the von Mises (maximum shear strain energy) yield criterion and the 2D and 3D diagrammatic representations of it. Unit 3: Solid mechanics An Introduction to Mechanical Engineering: Part Two 3.4 Deflection of beams – key points By the end of this section you should have learnt: • how to derive the differential equation of the elastic line (i.e. deflection curve) of a beam • how to solve this equation by successive integration to yield the slope, dy/dx, and the deflection, y, of a beam at any position along its span • how to use Macaulay’s method, also called the method of singularities, to solve for beam deflections • where there are discontinuities in the bending moment distribution arising from discontinuous loading Unit 3: Solid mechanics An Introduction to Mechanical Engineering: Part Two 3.4 Deflection of beams – key points • how to use different singularity functions in the bending moment expression for different loading conditions including point loads, uniformly distributed loads and point bending moments • how to use Macaulay’s method for statically indeterminate beam problems. Unit 3: Solid mechanics An Introduction to Mechanical Engineering: Part Two 3.5 Elastic-plastic deformations – key points By the end of this section you should have learnt: • the shapes of uniaxial stress-strain curves and the elastic–perfectly plastic approximation to uniaxial stress-strain curves • the kinematic and isotropic material behaviour models used to represent cyclic loading behaviour • the elastic-plastic bending of beams and the need to use equilibrium, compatibility and – behaviour to solve these types of problems Unit 3: Solid mechanics An Introduction to Mechanical Engineering: Part Two 3.5 Elastic-plastic deformations – key points • the elastic–plastic torsion of shafts and the need to use equilibrium, compatibility and – behaviour to solve these types of problems • how to determine residual deformations and residual stresses. Unit 3: Solid mechanics An Introduction to Mechanical Engineering: Part Two 3.6 Elastic instability – key points By the end of this section you should have learnt: • Macaulay’s method for determining beam deflection in situations with axial loading • the meanings of and the differences between stable, unstable and neutral equilibria • how to determine the buckling loads for ideal struts • the effects of eccentric loading, initial curvature and transverse loading on the buckling loads • how to include the interaction of yield behaviour with buckling and how to represent this interaction graphically. Unit 3: Solid mechanics An Introduction to Mechanical Engineering: Part Two 3.7 Sheer stresses in beams – key points By the end of this section you should have learnt: • that in addition to longitudinal bending stresses, beams also carry transverse shear stresses arising from the vertical shear loads acting within the beam • how to derive a general formula, in both integral and discrete form, for evaluating the distribution of shear stresses through a cross section • how to determine the distribution of the shear stresses through the thickness in a rectangular, circular and Isection beam Unit 3: Solid mechanics An Introduction to Mechanical Engineering: Part Two 3.7 Sheer stresses in beams – key points • that we can identify the shape of required pumps by calculating the specific speed without knowing the size of the pump. Unit 3: Solid mechanics An Introduction to Mechanical Engineering: Part Two 3.8 Thick cylinders – key points By the end of this sections you should have learnt: • the essential differences between the stress analysis of thin and thick cylinders, leading to an understanding of statically determinate and statically indeterminate situations • how to derive the equilibrium equations for an element of material in a solid body (e.g. a thick cylinder) • the derivation of Lame’s equations • how to determine stresses caused by shrink-fitting one cylinder onto another Unit 3: Solid mechanics An Introduction to Mechanical Engineering: Part Two 3.8 Thick cylinders – key points • how to include ‘inertia’ effects into the thick cylinder equations in order to calculate the stresses in a rotating disc. Unit 3: Solid mechanics An Introduction to Mechanical Engineering: Part Two 3.9 Asymmetrical bending – key points By the end of this section you should have learnt: • that an asymmetric cross section, in addition to its second moments of area about the x- and y- axes, Ix and Iy, possesses a geometric quantity called the product moment of area, Ixy, with respect to these axes • how to calculate the second moments of area and the product moment of area about a convenient set of axes Unit 3: Solid mechanics An Introduction to Mechanical Engineering: Part Two 3.9 Asymmetrical bending – key points • that an asymmetric section will have a set of axes at some orientation for which the product moment of area is zero and that these axes are called the principal axes • that the second moments of area about the principal axes are called the principal second moments of area • how to determine the second moments of area and the product moment of area about any oriented set of axes, including the principal axes, using a Mohr’s circle construction Unit 3: Solid mechanics An Introduction to Mechanical Engineering: Part Two 3.9 Asymmetrical bending – key points • that it is convenient to analyse the bending of a beam with an asymmetric section by resolving bending moments onto the principal axes of the section • how to follow a basic procedure for analysing the bending of a beam with an asymmetric cross section. Unit 3: Solid mechanics An Introduction to Mechanical Engineering: Part Two 3.10 Strain energy – key points By the end of this section you should have learnt: • the basic concept of strain energy stored in an elastic body under loading • how to calculate strain energy in a body/structure arising from various types of loading, including tension/compression, bending and torsion • Castigliano’s theorem for linear elastic bodies, which enables the deflection or rotation of a body at a point to be calculated from strain energy expression. Unit 3: Solid mechanics An Introduction to Mechanical Engineering: Part Two 3.11 Fatigue – key points By the end of this section you should have learnt: • the various stages leading to fatigue failure • the basis of the total life and of the damage-tolerant approaches to estimating the number of cycles to failure • how to include the effects of mean and alternating stress on cycles to failure using the Gerber, modified Goodman and Soderberg methods • how to include the effect of a stress concentration on fatigue life • the S–N design procedure for fatigue life. Unit 3: Solid mechanics An Introduction to Mechanical Engineering: Part Two 3.12 Fracture mechanics – key points By the end of this section you should have learnt: • the meaning of linear elastic fracture mechanics (LEFM) • what the three crack tip loading modes are • the energy and stress intensity factor (Westergaard crack tip stress field) approaches to LEFM • the meaning of small-scale yielding and fracture toughness • the Paris equation for fatigue crack growth and the effects of the mean and alternating components of the stress intensity factor. Unit 3: Solid mechanics An Introduction to Mechanical Engineering: Part Two 3.13 Thermal stresses – key points By the end of this section you should be able to: • understand the cause of thermal strains and how ‘thermal stresses’ are caused by thermal strains • include thermal strains in the generalized Hooke’s Law equations • include the temperature distribution within a solid component (e.g. a beam, a disc or a tube) in the solution procedure for the stress distribution • understand that stress/strain equations include thermal strain terms but the equilibrium and compatibility equations are the same whether the component is subjected to thermal loading or not. Unit 3: Solid mechanics An Introduction to Mechanical Engineering: Part Two