ISIS Educational Module 4: An Introduction to FRPStrengthening of Concrete Structures Produced by ISIS Canada Repair with FRP reinforcement Module Objectives • To provide students with a general awareness of FRP materials and their potential uses • To introduce students to the general philosophies and procedures for strengthening structures with FRPs ISIS EC Module 4 Repair with FRP Overview reinforcement Introduction Additional Info Field Applications FRP Materials Advanced Applications Specifications & Quality Control Evaluation of Existing Structures Column Strengthening ISIS EC Module 4 Beam & One-Way Slab Strengthening Repair with FRP reinforcement Introduction Section: 1 • The world’s population depends on an extensive infrastructure system • Roads, sewers, highways, buildings • The system has suffered in past years • Neglect, deterioration, lack of funding Global Infrastructure Crisis ISIS EC Module 4 Repair with FRP Introduction reinforcement Section: 1 • A primary factor leading to extensive degradation… Corrosion Concrete Reinforcing Steel Moisture, oxygen and chlorides penetrate Through concrete Through cracks Corrosion products form Volume expansion occurs More cracking Corrosion propagation ISIS EC Module 4 End result Repair with FRP reinforcement Introduction Section: 1 • Why repair with the same materials? • Why repeat the cycle? Lightweight High Strength Easy to install 5x steel FRP Materials Corrosion resistant Highly versatile Suit any project Durable structures ISIS EC Module 4 Repair with FRP reinforcement Type Flexural Shear Confinement FRP Materials Section: 1 FRP-Strengthening Applications Application Fibre Dir. Schematic Tension and/or Along long. side face of axis of beam beam Side face of beam (u-wrap) Perpendicular to long. axis of beam Around column Circumferential Section Section Section ISIS EC Module 4 Repair with FRP reinforcement FRP Materials Section: 2 General • Longstanding reputation in automotive and aerospace industries • Over the past 15 years have FRP materials been increasingly considered for civil infrastructure applications FRP costs have decreased New, innovative solutions needed! ISIS EC Module 4 Repair with FRP FRP Materials reinforcement Section: 2 General • Wide range of FRP products available: • Plates • Rigid strips • Formed through pultrusion • Sheets • Flexible fabric Carbon FRP sheet ISIS EC Module 4 Repair with FRP FRP Materials reinforcement Section: 2 Constituents • What is FRP? Fibres Matrix Provide strength and stiffness Protects and transfers load between fibres Carbon, glass, aramid Fibre Epoxy, polyester, vinyl ester Composite Matrix Creates a material with attributes superior to either component alone! ISIS EC Module 4 Repair with FRP FRP Materials reinforcement Section: 2 Properties • Typical FRP stress-strain behaviour Stress [MPa] 1800-4900 Fibres FRP Matrix 34-130 0.4-4.8 >10 Strain [%] ISIS EC Module 4 Repair with FRP FRP Materials reinforcement Section: 2 Installation Techniques uWet lay-up Used with flexible sheets Saturate sheets with epoxy adhesive Place on concrete surface Epoxy Roller Resin acts as adhesive AND matrix ISIS EC Module 4 Repair with FRP FRP Materials reinforcement Section: 2 Installation Techniques vPre-cured Used with rigid, pre-cured strips Apply adhesive to strip backing Place on concrete surface Not as flexible for variable structural shapes Resin acts as adhesive AND matrix ISIS EC Module 4 Repair with FRP reinforcement FRP Materials Section: 2 Properties 2500 Stress [MPa] • FRP properties (versus steel): • Linear elastic behaviour to failure • No yielding • Higher ultimate strength • Lower strain at failure ISIS EC Module 4 2000 1500 CFRP GFRP 1000 Steel 500 1 2 Strain [%] 3 Repair with FRP reinforcement FRP Materials Section: 2 Properties FRP material properties are a function of: Type of fibre and matrix Fibre volume content Orientation of fibres ISIS EC Module 4 Repair with FRP reinforcement FRP Materials Section: 2 Pro/Con FRP advantages Will not corrode High strength-to-weight ratio Electromagnetically inert FRP disadvantages High initial material cost But not when life-cycle costs are considered ISIS EC Module 4 Repair with FRP Evaluation of Existing Structures reinforcement Section: 3 Deficiencies • Deficiencies due to: Chloride Ingress Freeze-Thaw Wet-Dry uEnvironmental Effects ISIS EC Module 4 Repair with FRP reinforcement Evaluation of Existing Structures Section: 3 Deficiencies • Deficiencies due to: Then Now v Updated Design Loads w Updated design code procedures ISIS EC Module 4 Repair with FRP reinforcement Evaluation of Existing Structures Section: 3 Deficiencies • Deficiencies due to: Then Now xIncrease in Traffic Loads ISIS EC Module 4 Repair with FRP reinforcement Evaluation of Existing Structures Section: 3 Evaluation • Evaluation is important to: Determine concrete condition Identify the cause of the deficiency Establish the current load capacity Evaluate the feasibility of FRP strengthening ISIS EC Module 4 Repair with FRP reinforcement Evaluation of Existing Structures Section: 3 Evaluation • Evaluation should include: All past modifications Actual size of elements Actual material properties Location, size and cause of cracks, spalling Location, extent of corrosion Quantity, location of rebar ISIS EC Module 4 Repair with FRP reinforcement Evaluation of Existing Structures Section: 3 Concrete Surface • One of the key aspects of State of concrete substrate strengthening: • Concrete must transfer load from the elements to the FRPs through shear in the adhesive • Surface modification required where surface flaws exist ISIS EC Module 4 Repair with FRP reinforcement Beam/One-Way Slab Strengthening FRP rupture Section: 4 Flexural Strengthening Assumptions uFailure caused by: Concrete crushing vPlane sections remain plane wPerfect bond between steel/concrete, FRP/concrete xAdequate anchorage & development length provided for FRPs FRPs are linear elastic to failure Concrete compressive stress-strain curve is parabolic, no strength in tension Initial strains in FRPs can be ignored ISIS EC Module 4 Repair with FRP Beam/One-Way Slab Strengthening reinforcement Section: 4 Resistance Factors Material Bridge Building Steel fS =0.90 fS =0.85 Concrete fC =0.75 fC =0.6 FRP Carbon ffrp = 0.75 Glass ffrp = 0. 50 ISIS EC Module 4 Repair with FRP reinforcement Beam/One-Way Slab Strengthening • Four potential failure modes: Section: 4 Failure Modes Concrete crushing before steel yields Steel yielding followed by concrete crushing Steel yielding followed by FRP rupture Debonding of FRP reinforcement Debonding is prevented through special end anchorages Perform analysis Check failure mode Assume failure mode *** Assume initial strains at the time of strengthening are zero *** *** Refer to EC Module 4 Notes *** ISIS EC Module 4 Repair with FRP Beam/One-Way Slab Strengthening reinforcement Section: 4 General Design b d h As bfrp Cross Section a1Φcf’c ec a = b1c c es fs ffrp efrp Strain Distribution Stress Distribution Ts = fsAsfs Tfrp = ffrpAfrpEfrpefrp ISIS EC Module 4 Ts Tfrp Equiv. Stress Distribution • Force equilibrium in section: Ts + Tfrp = Cc Cc Eq. 4-1 Cc = fca1f’cb1bc Repair with FRP Beam/One-Way Slab Strengthening reinforcement Section: 4 General Design b d h a1Φcf’c ec As bfrp Cross Section a = b1c c es fs ffrp efrp Strain Distribution Stress Distribution Cc Ts Tfrp Equiv. Stress Distribution • Apply strain compatibility and use these equations to solve for neutral axis depth, c • Section capacity: a Mr = Ts d 2 ISIS EC Module 4 + Tfrp a h2 Eq. 4-5 Repair with FRP Beam/One-Way Slab Strengthening reinforcement Section: 4 Analysis Procedure b ecu d h As bfrp Cross Section c es efrp Strain Distribution Step1: Assume failure mode Assume that section fails by concrete crushing after steel yields Thus: ec = ecu = 0.0035 efrp = ecu (h-c)/c es = ecu (d-c)/c ISIS EC Module 4 Eq. 4-6 Eq. 4-7 Repair with FRP Beam/One-Way Slab Strengthening reinforcement Section: 4 Analysis Procedure b d h As bfrp Cross Section a1Φcf’c ecu a = b1c c es fs ffrp efrp Strain Distribution Stress Distribution Step 2: Determine compressive stress block factors a1 = 0.85-0.0015f’c > 0.67 Eq. 4-8 b1 = 0.97-0.0025f’c > 0.67 Eq. 4-9 ISIS EC Module 4 Cc Ts Tfrp Equiv. Stress Distribution Repair with FRP Beam/One-Way Slab Strengthening reinforcement Section: 4 Analysis Procedure b d h As bfrp Cross Section a1Φcf’c ecu a = b1c c es fs ffrp efrp Strain Distribution Stress Distribution Ts Tfrp Equiv. Stress Distribution Step 3: Determine neutral axis depth, c fsAsfs + ffrpAfrpEfrpefrp = fca1f’cb1bc ISIS EC Module 4 Cc Eq. 4-10 Repair with FRP Beam/One-Way Slab Strengthening reinforcement Section: 4 Analysis Procedure b d h As bfrp Cross Section a1Φcf’c ecu a = b1c c es fs ffrp efrp Strain Distribution Stress Distribution > ? efrpu If true, go to Step 6 Eq. 4-11 If false, go to Step 5 ISIS EC Module 4 Ts Tfrp Equiv. Stress Distribution Step 4: Check if assumed failure mode is correct efrp = ecu (h-c)/c Cc Repair with FRP Beam/One-Way Slab Strengthening reinforcement Section: 4 Analysis Procedure b d h As bfrp Cross Section a1Φcf’c ecu a = b1c c es fs ffrp efrp Strain Distribution Stress Distribution Cc Ts Tfrp Equiv. Stress Distribution Step 5: Calculate factored moment resistance a Mr = fsAsfy d 2 + ffrpAfrpEfrpefrp ISIS EC Module 4 a h2 Eq. 4-12 Repair with FRP Beam/One-Way Slab Strengthening reinforcement Section: 4 Analysis Procedure b d h As bfrp Cross Section a1Φcf’c ecu a = b1c c es fs ffrp efrp Strain Distribution Cc Ts Tfrp Stress Distribution Equiv. Stress Distribution Step 5: Calculate factored moment resistance Check if internal steel yields to ensure adequate deformability es = ecu(d-c)/c > ? εy ISIS EC Module 4 If yes, OK If no, reduce FRP amount & recalculate Repair with FRP Beam/One-Way Slab Strengthening reinforcement Section: 4 Analysis Procedure b d h As bfrp Cross Section a1Φcf’c ec a = b1c c es fs ffrpu efrpu Strain Distribution Stress Distribution Step 6: Assume different failure mode Assume failure occurs by tensile failure of FRP Thus: efrp = efrpu ec < ecu ISIS EC Module 4 Cc Ts Tfrp Equiv. Stress Distribution Repair with FRP Beam/One-Way Slab Strengthening reinforcement Section: 4 Analysis Procedure b d h As bfrp Cross Section a1Φcf’c ec a = b1c c es fs ffrpu efrpu Strain Distribution Stress Distribution Ts Tfrp Equiv. Stress Distribution Step 7: Determine depth of neutral axis fsAsfy + ffrpAfrpEfrpefrpu = fca1f’cb1bc ISIS EC Module 4 Cc Eq. 4-15 Repair with FRP Beam/One-Way Slab Strengthening reinforcement Section: 4 Analysis Procedure b d h As bfrp Cross Section a1Φcf’c ec a = b1c c es fs ffrpu efrpu Strain Distribution Stress Distribution Step 8: Check if assumed failure mode is correct ec < ecu efrpu c / (h-c) < ecu ISIS EC Module 4 Cc Ts Tfrp Equiv. Stress Distribution Repair with FRP Beam/One-Way Slab Strengthening reinforcement Section: 4 Analysis Procedure b d h As bfrp Cross Section a1Φcf’c ec a = b1c c es fs ffrpu efrpu Strain Distribution Stress Distribution Cc Ts Tfrp Equiv. Stress Distribution Step 9: Calculate factored moment resistance a Mr = fsAsfy d 2 + ffrpAfrpEfrpefrpu ISIS EC Module 4 a h2 Eq. 4-17 Repair with FRP Beam/One-Way Slab Strengthening reinforcement Section: 4 With Compression Steel b h A’s As bfrp Cross Section ecu d c a1Φcf’c e’s f’s es fs ffrp efrp Strain Distribution Stress Distribution • Similar analysis procedure Add a compressive stress resultant ISIS EC Module 4 a = b1c Cc Cs Ts Tfrp Equiv. Stress Distribution Repair with FRP reinforcement Beam/One-Way Slab Strengthening Section: 4 Tee Beams bf hf c h = bfrp Afrp Mr • Similar analysis procedure Neutral axis in flange: treat as rectangular section Neutral axis in web: treat as tee section ISIS EC Module 4 + Mrf Mrw Repair with FRP reinforcement Beam/One-Way Slab Strengthening Section: 4 Flexural Example Problem statement Calculate the moment resistance (Mr) for an FRPstrengthened rectangular concrete section h = 350 mm d = 325 mm Section information 3-10M bars CFRP b = 105 mm Afrp = 60 mm2 f’c = 45 MPa efrpu = 1.55 % fy = 400 MPa Efrp = 155 GPa Es = 200 GPa ISIS EC Module 4 Repair with FRP reinforcement Beam/One-Way Slab Strengthening Section: 4 Flexural Example Solution Step 1: Assumed failure mode Assume failure of beam due to crushing of concrete in compression after yielding of internal steel reinforcement ISIS EC Module 4 Repair with FRP reinforcement Beam/One-Way Slab Strengthening Section: 4 Flexural Example Solution Step 2: Calculate concrete stress block factors a1 = 0.85 – 0.0015 f’c > 0.67 a a1 = 0.85 – 0.0015 (45) = 0.78 b1 = 0.85 – 0.0025 f’c > 0.67 a b1 = 0.85 – 0.0025 (45) = 0.86 ISIS EC Module 4 Repair with FRP reinforcement Beam/One-Way Slab Strengthening Section: 4 Flexural Example Solution Step 3: Find depth of neutral axis, c Use Equation 4-10: fca1f’cb1bc = fsAsfs + ffrpAfrpEfrpefrp 0.6 (0.78) (45) (0.86) (105) c 0.85 (300) (400) 350 - c 0.75 (60) (155000) 0.0035 c c = 90.5 mm ISIS EC Module 4 Repair with FRP reinforcement Beam/One-Way Slab Strengthening Section: 4 Flexural Example Solution Step 4: Check failure mode efrp = ecu (h-c)/c vs. efrpu = 0.0155 350 - 90.5 efrp = 0.0035 90.5 efrp = 0.01 < efrpu = 0.0155 Therefore, FRP rupture does NOT occur and assumed failure mode is correct ISIS EC Module 4 Eq. 4-11 Repair with FRP reinforcement Beam/One-Way Slab Strengthening Section: 4 Flexural Example Solution Step 4: Check failure mode To promote ductility, check that steel has yielded: es = ecu d-c c 325 - 90.5 = 0.009 > 0.002 = ey es = 0.0035 90.5 If the steel had NOT yielded, the beam failure could be expected to be less ductile, and we would need to carefully check the deformability of the member ISIS EC Module 4 Repair with FRP Beam/One-Way Slab Strengthening reinforcement Section: 4 Flexural Example Solution Step 5: Calculate moment resistance Mr = fsAsfy d - a 2 + ffrpAfrpEfrpefrp a h2 Eq. 4-12 0.85 (300) (400) 325 - 0.86 x 90.5 2 0.75 (60) (155000) (0.01) 350 - 0.86 x 90.5 2 65% increase over 6 Mr = 50.9 10 N· mm = 50.9 kN· m unstrengthened beam! ISIS EC Module 4 Repair with FRP reinforcement Beam/One-Way Slab Strengthening Section: 4 Shear Strengthening Assumptions • FRP sheets can be applied to provide shear resistance • Many different possible configurations May be aligned at any angle to the longitudinal axis May be applied in continuous sheets or in finite widths ISIS EC Module 4 Repair with FRP reinforcement Beam/One-Way Slab Strengthening Section: 4 Shear Strengthening Assumptions • FRP sheets can be applied to provide shear resistance • Many different possible configurations ne = 2 May be applied on sides only or as U-wraps Section ne = 1 Section *U-wraps also improve the anchorage of flexural FRP external reinforcement ISIS EC Module 4 Repair with FRP Beam/One-Way Slab Strengthening reinforcement Section: 4 Shear Strengthening Assumptions wfrp To avoid stress concentrations, allow for a minimum radius of 15 mm b sfrp Section ISIS EC Module 4 Repair with FRP reinforcement Beam/One-Way Slab Strengthening Section: 4 Shear Strengthening Design Principles External strengthening with FRPs: Flexural failure Generally fairly ductile Shear failure Sudden and brittle Undesirable failure mode Control shear deformation to avoid sudden failure ISIS EC Module 4 Repair with FRP reinforcement Beam/One-Way Slab Strengthening Section: 4 Shear Strengthening Design Principles Shear resistance of a beam: Vr = Vc + Vs + Vfrp ISIS EC Module 4 Eq. 4-18 Repair with FRP reinforcement Beam/One-Way Slab Strengthening Section: 4 Shear Strengthening Design Principles Shear resistance of a beam: Vc = 0.2 fc√f’c bwd Eq. 4-19 fs fy Av d Vs = s Eq. 4-20 ISIS EC Module 4 Repair with FRP Beam/One-Way Slab Strengthening reinforcement Section: 4 Shear Strengthening Design Principles Shear resistance of a beam: Vfrp = ffrp Afrp Efrp efrpe dfrp (sinb + cosb) sfrp a Afrp = 2 tfrp wfrp a dfrp: distance from free end of FRP to bottom of internal steel stirrups ISIS EC Module 4 Eq. 4-21 Repair with FRP reinforcement Beam/One-Way Slab Strengthening Section: 4 Shear Strengthening Design Principles a Effective strain in FRP, efrpe: efrpe = R efrpu ≤ 0.004 Prevents shear cracks from widening beyond acceptable limits Ensures aggregate interlock! a Reduction factor, R: f’c2/3 R = al1 rfrp Efrp 0.8 Eq. 4-23 l2 Eq. 4-24 Carbon: l1 = 1.35, l2 = 0.30 Glass: l1 = 1.23, l2 = 0.47 ISIS EC Module 4 Repair with FRP reinforcement Beam/One-Way Slab Strengthening Section: 4 Shear Strengthening Design Principles a FRP shear reinforcement ratio, rfrp: rfrp = 2 tfrp wfrp bw sfrp ISIS EC Module 4 Eq. 4-25 Repair with FRP reinforcement Beam/One-Way Slab Strengthening Section: 4 Shear Strengthening Design Principles Another limit on effective strain in FRP, efrpe: ak1k2Le efrpe ≤ 9525 Eq. 4-26 0.8 a Parameters, k1 and k2: f’c k1 = 27.65 2/3 Eq. 4-27 ISIS EC Module 4 dfrp- ne Le k2 = dfrp Eq. 4-28 Repair with FRP reinforcement Beam/One-Way Slab Strengthening Section: 4 Shear Strengthening Design Principles a Effective anchorage length, Le: Le = 25350 tfrpEfrp 0.58 ISIS EC Module 4 Eq. 4-29 Repair with FRP reinforcement Beam/One-Way Slab Strengthening Section: 4 Shear Strengthening Design Principles Limit on spacing of strips, sfrp: d sfrp ≤ wfrp + 4 Eq. 4-30 ISIS EC Module 4 Repair with FRP reinforcement Beam/One-Way Slab Strengthening Section: 4 Shear Strengthening Design Principles Limit on maximum allowable shear strengthening, Vfrp: Vr ≤ Vc + 0.8λfc√f’c bwd Eq. 4-31 Shear contribution due to steel stirrups and FRP strengthening must be less than this term ISIS EC Module 4 Repair with FRP reinforcement Beam/One-Way Slab Strengthening Section: 4 Shear Strengthening Example Problem statement Calculate the shear capacity (Vr) for an FRP-strengthened concrete section Section information h = 350 mm d = 325 mm 4.76 mm Ø λ = 1.0 f’c = 45 MPa efrpu = 2.0 % 3-10M bars GFRP wrap b = 105 mm Section Elevation ISIS EC Module 4 tfrp = 1.3 mm wfrp = 100 mm sfrp = 200 mm Efrp = 22.7 GPa ss = 225 mm c/c fy = 400 MPa (rebar) fy = 400 MPa (stirrup) Repair with FRP reinforcement Beam/One-Way Slab Strengthening Section: 4 Shear Strengthening Example Solution Step 1: Calculate concrete and steel contributions Concrete: Vc = 0.2 fc√f’c bwd Vc = 0.2 (0.6) √45 (105) (325) Vc = 27470 N = 27.47 kN Steel: fs fy Av d 0.85 (400) (36) (325) Vs = = s 225 Vs = 17680 N = 17.68 kN ISIS EC Module 4 Repair with FRP reinforcement Beam/One-Way Slab Strengthening Shear Strengthening Example Solution Step 2: Determine Afrp, rfrp, Le for effective strain calculation Afrp: rfrp: Section: 4 Afrp = 2 tfrp wfrp = 2 (1.3) (100) Afrp = 260 mm2 rfrp = 2 tfrp wfrp bw sfrp rfrp = 0.0124 ISIS EC Module 4 = 2 (1.3) 100 105 200 Repair with FRP reinforcement Beam/One-Way Slab Strengthening Shear Strengthening Example Solution Step 2: Determine Afrp, rfrp, Le for effective strain calculation Le: Section: 4 Le = 25350 tfrpEfrp 0.58 = Le = 64.8 mm ISIS EC Module 4 25350 1.3 x 22700 0.58 Repair with FRP reinforcement Beam/One-Way Slab Strengthening Shear Strengthening Example Solution Step 3: Determine k1, k2 and effective strain, efrpe [Limit 2] k1: f’c k1 = 27.65 2/3 2/3 45 = = 1.38 27.65 Because of u-wrap k2: Section: 4 dfrp- ne Le k2 = dfrp 325 – 1 (64.8) = = 0.80 325 ISIS EC Module 4 Repair with FRP reinforcement Beam/One-Way Slab Strengthening Shear Strengthening Example Solution Step 3: Determine k1, k2 and effective strain, efrpe [Limit 2] Note: This strain is one of three limits placed on the FRP efrpe: Section: 4 efrpe ≤ efrpe = ak1k2Le Eq. 4-26 9525 0.8 (1.38) (0.80) (64.8) 9525 efrpe = 0.0060 ISIS EC Module 4 Repair with FRP reinforcement Beam/One-Way Slab Strengthening Shear Strengthening Example Solution Step 4: Determine R and effective strain, efrpe [Limit 1] R: Section: 4 R = al1 f’c2/3 l2 rfrp Efrp R = 0.8 (1.23) 45 2/3 0.0124 (22700) R = 0.229 ISIS EC Module 4 0.47 Repair with FRP reinforcement Beam/One-Way Slab Strengthening Shear Strengthening Example Solution Step 4: Determine R and effective strain, efrpe [Limit 1] Note: This strain is one of three limits placed on the FRP efrpe: Section: 4 efrpe = R efrpu ≤ 0.004 efrpe = 0.229 (0.02) efrpe = 0.0046 ISIS EC Module 4 Eq. 4-23 Repair with FRP Beam/One-Way Slab Strengthening reinforcement Section: 4 Shear Strengthening Example Solution Step 5: Determine governing effective strain, efrpe For design purposes, use the smallest limiting value of: efrpe = 0.0046 Eq. 4-23 efrpe = 0.0040 Eq. 4-23 efrpe = 0.0060 Eq. 4-26 ISIS EC Module 4 Repair with FRP reinforcement Beam/One-Way Slab Strengthening Section: 4 Shear Strengthening Example Solution Step 6: Calculate contribution of FRP to shear capacity Vfrp: Vfrp = ffrp Afrp Efrp efrpe dfrp (sinb + cosb) sfrp Eq. 4-21 0.5 (260) (22700) (0.004) (325) (sin90 + cos90) Vfrp = 200 Vfrp = 19200 N = 19.2 kN ISIS EC Module 4 Repair with FRP reinforcement Beam/One-Way Slab Strengthening Shear Strengthening Example Solution Step 7: Compute total shear resistance of beam Vr: Section: 4 Vr = Vc + Vs + Vfrp Vr = 27.5 + 17.7 + 19.2 Vr = 64.4 kN ISIS EC Module 4 Eq. 4-21 Repair with FRP Beam/One-Way Slab Strengthening reinforcement Section: 4 Shear Strengthening Example Solution Step 8: Check maximum shear strengthening limits Vr ≤ Vc + 0.8λfcf’cbwd Eq. 4-31 64400 ≤ 27500 + 0.8 (1) (0.6) (45) (105) (325) 64400 ≤ 137400 a OK ISIS EC Module 4 Repair with FRP reinforcement Beam/One-Way Slab Strengthening Section: 4 Shear Strengthening Example Solution Step 9: Check maximum band spacing d sfrp ≤ wfrp + 4 325 200 ≤ 100 + 4 Eq. 4-30 200 ≤ 181 a Not true, therefore use 180 mm spacing ISIS EC Module 4 Repair with FRP reinforcement Beam/One-Way Slab Strengthening Section: 4 Add’l Considerations Additional factors to consider: FRP anchorage and development length Deflections Crack widths Creep-rupture stress limits sometimes govern FRPstrengthened design External strengthening with FRPs may reduce flexural deformability 3-layers FRP Vibrations Load Creep 1-layer FRP No FRP Fatigue Ductility Deflection ISIS EC Module 4 Repair with FRP Column Strengthening reinforcement Section: 5 Overview • FRP sheets can be wrapped around concrete columns to increase strength • How it works: Internal reinforcing steel Concrete FRP wrap Concrete shortens… …and dilates… …FRP confines the concrete… ISIS EC Module 4 flfrp …and places it in triaxial stress… Repair with FRP reinforcement Column Strengthening Section: 5 Overview • The result: Increased load capacity Increased deformation capability ISIS EC Module 4 Repair with FRP reinforcement Column Strengthening Section: 5 Overview • Design equations are largely empirical (from tests) • ISIS equations are applicable for the following cases: Undamaged concrete column Short column subjected to concentric axial load Fibres oriented circumferentially ISIS EC Module 4 Repair with FRP reinforcement Column Strengthening Section: 5 Circular Columns Slenderness Limits • Strengthening equations only valid for nonslender columns. Thus, from CSA A23.3: lu Dg ≤ 6.25 Pf / f’cAg 0.5 Eq. 5-1 Ag = gross cross-sectional area of column f’c = concrete strength Pf = factored axial load lu = unsupported length Dg = column diameter ISIS EC Module 4 Repair with FRP reinforcement Column Strengthening Section: 5 Circular Columns Slenderness Limits • Strengthening equations only valid for nonslender columns. Thus, from CSA A23.3: lu Dg ≤ 6.25 Pf / f’cAg The axial load capacity is increased by the confining effect of the wrap 0.5 Eq. 5-1 Column may become slender! Ensure that column remains short ISIS EC Module 4 Repair with FRP reinforcement Column Strengthening Section: 5 Circular Columns Confinement • Based on equilibrium, the lateral confinement pressure exerted by the FRP, flfrp: flfrp = 2 Nb ffrp ffrpu tfrp Dg Eq. 5-2 Nb = number of FRP layers ffrp = material resistance factor for FRP ffrpu = ultimate FRP strength tfrp = FRP thickness ISIS EC Module 4 Repair with FRP reinforcement Column Strengthening Section: 5 Circular Columns Confinement • The benefit of a confining pressure is to increase the confined compressive concrete strength, f’cc f’cc = f’c + k1 flfrp Eq. 5-3 f’c = ultimate strength of unconfined concrete k1 = empirical coefficient from tests ISIS EC Module 4 Repair with FRP reinforcement Column Strengthening Circular Columns Confinement • ISIS design guidelines suggest a modification to f’cc: f’cc = f’c + k1 flfrp = f’c (1 + apcww) apc = performance coefficient depending on: (currently taken as 1.0) 2 flfrp ww = fc f’c ISIS EC Module 4 Section: 5 Eq. 5-5 Eq. 5-4 FRP type f’c member size Repair with FRP reinforcement Column Strengthening Section: 5 Circular Columns Confinement Limits Minimum confinement pressure To ensure Why? adequate ductility of column Maximum confinement pressure To prevent Why? excessive Limit deformations of column Limit flfrp ≥ 4 MPa flfrp ≤ f’c 2 apc ke = 0.85 (Strength reduction factor to account for unexpected eccentricities) ISIS EC Module 4 1 - fc Repair with FRP reinforcement Column Strengthening Section: 5 Circular Columns Axial Load Resistance • Factored axial load resistance for an FRP-confined reinforced concrete column, Prmax: Prmax = ke [a1fcf’cc (Ag-As) + fs fy As] Eq. 5-9 Same equation as for conventionally RC column, except includes confined concrete strength, f’cc ISIS EC Module 4 Repair with FRP reinforcement Column Strengthening Section: 5 Rectangular Columns • External FRP wrapping may be used with rectangular columns • There is far less experimental data available for rectangular columns • Strengthening is not nearly as effective Confinement all around Confinement only in some areas ISIS EC Module 4 Repair with FRP reinforcement Column Strengthening Section: 5 Add’l Considerations Shear • External FRP wrapping may be used with circular and rectangular RC columns to strengthen also for shear • Particularly useful in seismic upgrade situations where increased lateral loads are a concern ISIS EC Module 4 Repair with FRP reinforcement Column Strengthening Section: 5 Add’l Considerations Strengthening Limits • The confining effects of FRP wraps are not activated until significant radial expansion of concrete occurs • Therefore, ensure service loads kept low enough to prevent failure by creep and fatigue ISIS EC Module 4 Repair with FRP reinforcement Column Strengthening Section: 5 Example Problem statement Determine the FRP wrap details for an RC column as described below Information RC column factored axial resistance (pre-strengthening) = 3110 kN lu = 3000 mm f’c = 30 MPa New axial live load requirement PL = 1550 kN Dg = 500 mm ffrpu = 1200 MPa Ag = 196350 mm2 tfrp = 0.3 mm Ast = 2500 mm2 ffrp = 0.75 New axial dead load requirement PD = 1200 kN New factored axial load, Pf = 4200 kN fy = 400 MPa ISIS EC Module 4 Repair with FRP reinforcement Column Strengthening Section: 5 Example Solution Step 1: Check if column remains short after strengthening lu Dg 3000 500 6.25 ≤ Pf / f’cAg Eq. 5-1 0.5 6.25 ≤ 4200000/(30 x 196350) 6 ≤ 7.4 a OK ISIS EC Module 4 0.5 Repair with FRP Column Strengthening reinforcement Section: 5 Example Solution Step 2: Compute required confined concrete strength, f’cc Take equation 5-9 and rearrange for f’cc: Prmax = ke [a1fcf’cc (Ag-As) + fs fy As] a f’cc = Pf ke - fs fy As a1fc (AgAs) ISIS EC Module 4 Eq. 5-9 Repair with FRP reinforcement Column Strengthening Section: 5 Example Solution Step 2: Compute required confined concrete strength, f’cc a1: a1 = 0.85 – 0.0015f’c = 0.85 – 0.0015 (30) = 0.81 4200000 f’cc: f’cc = 0.85 - 0.85 (400) (2500) 0.81 (0.6) (196350-2500) f’cc = 43.4 MPa ISIS EC Module 4 Repair with FRP Column Strengthening reinforcement Section: 5 Example Solution Step 3: Compute volumetric strength ratio, ww Take equation 5-4 and rearrange for ww: f’cc = f’c + k1 flfrp = f’c (1 + apcww) ww: ww = 43.4 f’cc -1 -1 30 f’c = apc 1 ww = 0.447 ISIS EC Module 4 Eq. 5-4 Repair with FRP reinforcement Column Strengthening Section: 5 Example Solution Step 4: Compute required confinement pressure, flfrp Take equation 5-5 and rearrange for flfrp: rfrp ffrp ffrpu 2 flfrp ww = = fc f’c fc f’c flfrp: ww fc f’c flfrp = = 2 0.447 (0.6) (30) 2 flfrp = 4.02 MPa ISIS EC Module 4 Eq. 5-5 Repair with FRP reinforcement Column Strengthening Section: 5 Example Solution Step 4: Compute required confinement pressure, flfrp Check flfrp again confinement limits: a Minimum: flfrp = 4.02 > 4.0 a Maximum: flfrp = 4.02 < flfrp = 4.02 < f’c 1 2 apc ke 30 1 2 (1) 0.85 a OK, limits met ISIS EC Module 4 - fc - 0.6 = 8.65 Repair with FRP reinforcement Column Strengthening Section: 5 Example Solution Step 5: Compute required number of FRP layers Take Equation 5-2 and rearrange for Nb: flfrp = Nb: Nb = Nb = 3.72 2 Nb ffrp ffrpu tfrp Eq. 5-2 Dg flfrp Dg 2 ffrp ffrpu tfrp = a Use 4 layers ISIS EC Module 4 4.02 (500) 2 (0.75) (1200) (0.3) Repair with FRP reinforcement Column Strengthening Section: 5 Example Solution Step 6: Compute factored axial strength of FRP-wrapped column Use Equations 5-2, 5-5, 5-4 and 5-9: 2 Nb ffrp ffrpu tfrp flfrp: flfrp = ww : 2 flfrp ww = = 0.48 fc f’c Dg ISIS EC Module 4 = 4.32 MPa Repair with FRP reinforcement Column Strengthening Section: 5 Example Solution Step 6: Compute factored axial strength of FRP-wrapped column Use Equations 5-2, 5-5, 5-4 and 5-9: f’cc: Prmax: f’cc = f’c (1 + apcww) = 44.4 MPa Prmax = ke [a1fcf’cc (Ag-As) + fs fy As] Prmax = 4230 kN > Pf = 4200 kN Note: Additional checks should be performed for creep and fatigue ISIS EC Module 4 Repair with FRP reinforcement Specifications & Quality Control • Strengthening of structures with FRP is a relatively simple technique • However, it is essential to performance to install the FRP system properly Specifications Quality Control / Quality Assurance ISIS EC Module 4 Section: 6 Repair with FRP reinforcement Specifications & Quality Control Specifications Approval of FRP materials Handling and storage of FRP materials Staff and contractor qualifications Concrete surface preparation Installation of FRP systems Adequate conditions for FRP cure Protection and finishing for FRP system ISIS EC Module 4 Section: 6 Repair with FRP reinforcement Specifications & Quality Control Quality Control and Quality Assurance Material qualification and acceptance Qualification of contractor personnel Inspection of concrete substrate FRP material inspection Testing to ensure as-built condition ISIS EC Module 4 Section: 6 Repair with FRP reinforcement Additional Applications Section: 7 Prestressed FRP Sheets • One way to improve FRP effectiveness is to apply prestress to the sheet prior to bonding • This allows the FRP to contribute to both service and ultimate load-bearing situations • It can also help close existing cracks, and delay the formation of new cracks • Prestressing FRP sheets is a promising technique, but is still in initial stages of development ISIS EC Module 4 Repair with FRP reinforcement Additional Applications Section: 7 NSM Techniques • Newer class of FRP strengthening techniques: near surface mounting reinforcement (NSMR) Unstrengthened Longitudinal grooves concrete T-beam cut into soffit FRP strips placed Grooves filled in grooves with epoxy grout • Research indicates NSMR is effective and efficient for strengthening ISIS EC Module 4 Repair with FRP reinforcement Field Applications Maryland Bridge Winnipeg, Manitoba Constructed in 1969 Twin five-span continuous precast prestressed girders CFRP sheets to upgrade shear capacity ISIS EC Module 4 Section: 8 Repair with FRP reinforcement Field Applications Section: 8 John Hart Bridge Prince George, BC 64 girder ends were shear strengthened with CFRP Increase in shear capacity of 15-20% Upgrade completed in 6 weeks Locations for FRP shear reinforcement ISIS EC Module 4 Repair with FRP reinforcement Field Applications Country Hills Boulevard Bridge Calgary, AB Deck strengthened in negative bending with CFRP strips New wearing surface placed on top of FRP strips ISIS EC Module 4 Section: 8 Repair with FRP reinforcement Field Applications St. Émélie Bridge Sainte-Émélie-de-l'Énergie, Quebec Single-span, simply supported tee-section bridge Strengthened for flexure and shear Site preparation: 3 weeks, FRP installation: 5 days ISIS EC Module 4 Section: 8 Repair with FRP reinforcement Design Guidance Section: 9 Canadian codes exist for the design of FRPreinforced concrete members CAN/CSA-S6-00: The Canadian Highway Bridge Design Code (CHBDC) CAN/CSA-S806-02: Design and Construction of Building Components with Fibre Reinforced Polymers ISIS EC Module 4 Repair with FRP reinforcement Additional Information Section: 9 Available from www.isiscanada.com ISIS Design Manual No. 3: Reinforcing Concrete Structures with Fiber Reinforced Polymers ISIS Design Manual No. 4: Strengthening Reinforced Concrete Structures with Externally-Bonded Fiber Reinforced Polymer ISIS EC Module 1: An Introduction to FRP Composites for Construction ISIS EC Module 3: An introduction to FRP-Reinforced Concrete Structures ISIS EC Module 4: An Introduction to FRP-Strengthening of Reinforced Concrete Structures ISIS EC Module 4