Thruster Systems EN Installation & User Guide NO Installasjons- og brukerveiledning SLEIPNER MOTOR AS P.O. Box 519 N-1612 Fredrikstad Norway Tel: +47 69 30 00 60 Fax: +47 69 30 00 70 w w w. s i d e - p o w e r. c o m s i d e p o w e r @ s l e i p n e r. n o Made in Norway SIDE-POWER SRV(P) 130/250 T SRV(P) 170/250 TC SRV(P) 210/250 TC © Sleipner Motor AS 2014 Contents EN Installation instructions Measurements, thruster..............................................................3 Planning and important precautions............................................4 Technical specifications...............................................................5 Thruster installation Positioning the thruster ...............................................................6 Moulding......................................................................................9 Fitting upper part and hatch .................................................... 10 Fitting the electromotor .............................................................11 Electrical installation..................................................................12 Technical & visual wiring diagrams, SRV models......................13 Technical & visual wiring diagrams, SRVP models...................14 Check and calibrate drive shaft alignment................................15 Maintenance..............................................................................16 S-Link S-link system overview..............................................................17 Planning & precautions ............................................................18 User’s manual Control panels...........................................................................19 General use .............................................................................20 Installation checklist................................................................. 21 Important user precautions....................................................... 22 Troubleshooting........................................................................ 23 Warranty statement ............................................................... 25 Spareparts lists & drawings ................................................. 26 Revisions ............................................................................... 30 Service centres ...................................................................... 32 DECLARATION OF CONFORMITY We, Sleipner Motor AS P.O. Box 519 N-1612 Fredrikstad, Norway declare that this product with accompanying standard remote control systems complies with the essential health and safety requirements according to the Directive 89/336/EEC of 23 May 1989 amended by 92/31/EEC and 93/68/EEC. Innhold NO Installasjonsinstrukser Målskisse, truster........................................................................3 Planlegging og viktige brukerforbehold.......................................4 Tekniske spesifikasjoner..............................................................5 Trusterinstallasjon Plassering av enheten ................................................................6 Laminering...................................................................................9 Montering av overdel og luke................................................... 10 Montering av elektromotor ........................................................11 Elektrisk installasjon..................................................................12 Technical & visual wiring diagrams, SRV models......................13 Technical & visual wiring diagrams, SRVP models...................14 Kontroll og kalibrering av drivakselposisjon..............................15 Vedlikehold................................................................................16 S-link Systemoversikt..........................................................................17 Planlegging og forbehold ..........................................................18 Brukermanual Kontollpanel ..............................................................................19 Generell bruk.............................................................................20 Sjekkliste.................................................................................. 21 Viktige brukerforbehold............................................................. 22 Problemer og løsninger............................................................ 23 Warranty statement ............................................................... 25 Delelister/tegninger ............................................................... 26 Revisjoner.................................................................................30 Servicesentre ......................................................................... 32 Samsvars erklæring Sleipner Motor AS Postboks 519 N-1612 Fredrikstad, Norge Erklærer at dette produktet med tilhørende standard kontrollsystemer er i samsvar med helse, og sikkerhetskravene i henhold til Direktiv 89/336/EEC FRA 23 Mai 89, korrigert av 92/31/EEC og 93/68/EEC. 2 SRV(P)130_170_210 1.0.6 - 2014 Max V-angle for SR130T/170TC/210TC NO Measurements, thruster Målskisse, truster Max V-angle for SR130T/170TC/210TC NO Measurements, thruster Målskisse, truster EN 6 4 4 5 3 2 1 3 3 D 5 5 4 D 4 4 C 121 ,520,5 ° 0° EN C B B T/170TC/210TC T/170TC/210TC 532,00 532,00 604mm A Designed by olekr 687,50 687,50 Checked by Approved by Date A Date 12.08.2014 Edition 5 121 ,520,5 ° 0° 6 250,0 250,0 0 0 4 3 2 Sheet 1/1 250,0 250,0 0 0 480 480 609 609 0 ,00 0 500,0 50 1 1 1 7979 2 2 480,20 395 480,20 395 3 3 3 3 D D Height: Height: SR(P)130./250.T: 594 SRV(P)130/250T:594 SR(P)130./250.T: 594 SR(P)170./250.TC: 60.9 SRV(P)170/250TC:609 SR(P)170./250.TC: 60.9 SR(P)210./250.TC: 694 SRV(P)210/250TC:694 SR(P)210./250.TC: 694 C C 370,00 370,00 SR(P)130/250T - SR(P) 170/250TC - SR(P) 210/250TC 1.0.6 - 2014 SR(P)130/250T -SRV(P)130_170_210 SR(P) 170/250TC - SR(P) 210/250TC 1.0.1 - 2012 1.0.1 - 2012 3 3 Planning and important precautions EN Prior to installation, it is important that the installer reads this guide to ensure necessary acquaintance with this product. The thruster must NOT be installed in compartments that require ignition proof electric equipment. If necessary, make a separate compartment. The electromotor will generate some carbon dust so that any storage compartment must be separated from the thruster to prevent the stored items from becoming dusty/dirty. If you are installing the Sidepower in a small room /compartment, it should be ventilated to ensure cooling of the electromotor. If the height in the room you are installing the Sidepower is limited, the Sidepower can be installed horizontally or at any angle in between. - If the electro motor is positioned more than 30o off vertical, it must be supported separately. - The electromotor must be handled carefully. Do not lift it by the internal connections/main terminals or put it down on the driveshaft. - Beware to keep installation within advised measurements. No part of the propeller or gearhouse must be outside the tunnel. The electromotor, its components, contacts / plugs or other joints in the control cables must be mounted so that they will keep dry at all times. We advice to paint the gearhouse and propellers with antifouling. PS! Do not paint the zinc anodes, sealings or propellershafts. Do not finish the inside of the tunnel with a layer of gelcoat / topcoat or similar. It is only room for a thin layer of primer and two layers of anti-fouling between the tunnel and the props. With the boat on land, only run the thruster for a fraction of a second, as without resistance it will accelerate very fast to a damaging rpm. Also, while the thruster is in air, make sure that the propellers have come to a complete stop before performing a directions change of the thruster, as it might cause damage to the thruster. This manual is intended to support educated/experienced staff and is therefore not sufficient in all details for the correct installation. Don’t install the electromotor at close range to easily flammable objects as it will reach over 100°C before the temperature switch is activated. Do not store items close to the thruster motor as it gets hot as well as any loose items near the thruster motor can cause problems with electrical wiring coming loose and short-circuiting. When installed in boats approved or classified according to international or special national rules, the installer is responsible for following the demands in accordance with these regulations / classification rules. The instructions in this guide can not be guaranteed to comply with all different regulations/classification rules. These instructions are only general instruction. If you are not skilled to do this work, please contact professional installers for assistance. NB! Faulty installation of the tunnel/case, thruster or panel will render all warranty given by Sleipner Motor AS void. Viktige forholdsregler og planlegning N Før installasjon må instruksjonsmanualen leses gjennom, og bruker må gjøre seg kjent med produktet. Thrusteren må ikke installeres i rom som der gnister og høy varme medfører brannfare. Elektromotoren vil produsere karbon støv fra børstene under drift slik att en lagringsplass må fysisk avskilles fra thrusteren for å unngå att det man lagrer blir støvete / møkkete. Elektromotoren er avhengig av god kjøling, sørg derfor for ventilasjon eller god plass rundt motoren ved montering. Elektromotoren kan monteres i alle vinkeler i fra vertikalt til horisontalt der hvor plassutnyttelsen krever det. Hvis elektromotoren monteres i en vinkel på mer en 30o, må den støttes opp separat. Elektromotoren må håndteres forsiktig. Den må ikke bæres etter kontaktpunktene, og motoren må ikke settes ned på drivakselen. Følg de anbefalte målene som er oppgitt i manualen, propell eller girhus må ikke stikke ut av tunnelen. Elektromotoren, tilhørende komponenter, kontakter eller åpne ledd i strømkabler må monteres så de ikke utsettes for vann. Vi anbefaler å male girhuset med bunnstoff. PS sinkanoder, pakninger og propellaksel skal ikke påføres bunnstoff. Ikke påfør gelcoat / topcoat eller lignende inne i tunellen. Det er bare plasee til ett lag primer og to lag bunnstoff mellom tunellen og propellene. Når båten ligger på land har ikke elektromotoren den motstanden den har i vann. Motoren bruker derfor ekstremt kort tid før den oppnår ødeleggende høyt turtall. Med båten på land, unngå hurtig bytte av driftsretning da det kan forårsake skade på truster. Denne manualen er beregnet som støttemateriell for montører med erfaring / utdanning, og har derfor ikke all informasjon nødvendig for å oppnå en korrekt installasjoner. Installer ikke elektromotoren i nærheten av lett brennbart materiale, da motoren oppnår temperaturer over 100oC ved før den stopper automatisk. Området intill thrusteren må ikke benyttes som lagringsplass da motoren vil bli varm samt att dette vil medføre en fare for att elektriske koblinger blir løse eller kortslutter I de tilfeller båter skal godkjennes eller klassifiseres i henhold til internasjonal, eller spesielle standarder, er montør ansvarlig for at de gjeldende lover og regelverk følges. Sleipner Motor AS kan ikke garantere at instruksjonene i denne manualen er i henhold til alle gjeldende regelverk og standarder. NB ! Ved feilaktig installasjon av panel, thruster eller tunnel/kasse frafaller all garanti stilt av Sleipner Motor AS. 4 SRV(P)130_170_210 1.0.6 - 2014 Fig. 1 WATERLINE Min. 250mm EN Technical specifications Tekniske spesifikasjoner NO TYPE SRV: Thruster with one speed TYPE SRVP: Thruster with speed control TYPE SRV: Thruster med en hastighet TYPE SRVP: Thruster med regulerbar hastighet Motor: Custom made reversible DC-motor. Motor: Spesialutviklet reversibel DC-motor. Gearhouse: Seawater resistant bronze. Ballbearing at propellershaft and combination of ballbearing and slide bearing at driveshaft. Girhus: Sjøvannsbestandig bronsje. Kulelagre på propellaksel. Kule og glidelager komb. på drivaksel. Motor bracket: Seawater resistant brass, galvanicly insulated from motor Motorbraket: Sjøvannsbestandig aluminium. Galvanisk isolert fra motor Tunnel: Cross spun with rowing G.R.P tunnel Tunnel: Kryssvevet glassfiber. Propeller: 5 blade skew "Q"-propeller, fibreglass reinforced composite. Propell: 5-blads skew "Q"-propell i komposittmateriale. Batterier: Batteries: Minimum recommended battery capacity (cold crank capacity by DIN/SAE standard) SRV(P) 130/250T 12V : 750 CCA DIN/1425 CCA SAE SRV(P) 130/250T 24V : 400 CCA DIN/760 CCA SAE SRV(P) 170/250TC 24V : 550 CCA DIN/1045 CCA SAE SRV(P) 210/250TC 24V : 700 CCA DIN/1330 CCA SAE Minimum anbefalt batteri størrelse. (Kaldstart kapasitet etter DIN/SAE std.) SRV(P) 130/250T 12V : 750 CCA DIN/1425 CCA SAE SRV(P) 130/250T 24V : 300 CCA DIN/760 CCA SAE SRV(P) 170/250TC 24V : 550 CCA DIN/1045 CCA SAE SRV(P) 210/250TC 24V : 700 CCA DIN/1330 CCA SAE Driftstid: S2 = 3 min. eller gjennomsnittlig 7-10% innen en begrenset tidsperiode. (Faktisk driftstid vil variere med ventilasjon, monteringsdybde og faktisk tilført spenningsnivå til thrusteren) Max. use: S2 = 3 min. or appr. 7-10% within a limited time frame. (The actual duty time will vary - depending on ventilation level, depth of thruster and actual delivered voltage to thruster) Sikkerhet: Safety: Electronic time-delay device protects against sudden change of drive direction. Electric thermal cut-off switch in electromotor protects against over heating (auto reset when electro motor cools down). Elektronisk tidsforsinkelse forhindrer motorskade ved rask retningsendring. Motoren stanser automatisk ved overopphetning (slår seg automatisk på etter nedkjøling). Flexible coupling between electro-motor and driveshaft protects electromotor and gearsystem if propeller gets jammed. Fleksibel kobling mellom drivaksel og motor beskytter elektromotor og gir hvis propell blir blokkert. After a preset time in the panel(depending on panel model), the panel will turn off, and the thruster will retract. Etter siste kjøring av thrusteren vil en forhåndsinnstilt tid i panelet (avhengig av paneltype) slå av dette og felle inn thrusteren. Trusteren vil automatisk felles inn når panelet slås av (manuelt eller automatisk) The thruster will automatically retract when the panel is turned off (manual or automatic) Integrated microprocessor monitors solenoids, reducing wear and risk of solenoid lock-in. Auto-stop of thruster in case of accidental solenoid lock-in. Integrert microprossessor føler hele tiden på reléet, reduserer slitasje og risk for ”heng” på relé. Trusteren vil stoppe automatisk om det oppstår ”heng” på reléet. SRV(P)130_170_210 1.0.6 - 2014 5 6 D 5 4 3 2 1 Fig. 2 Fig. 2b D CENTERLINE, THRUSTER Refrence x) Front line FORWARD PLACEMENT MARKING C C B B Hull CENTERLINE, HULL FRONT 8 Fig. 3 F A Designed by Checked by Date Approved by 7 6 olekr 5 4 3 2 4 3 2 1 F A Date 05.08.2014 Edition 6 5 Fig. 4 E 1 Sheet 1/1 E DON`T GRIND OR REMOVE MATERIAL FROM THESE TWO SURFACES! D D C C NS-ISO 2768-1 Over t.o.m. f ±0,05 0,5 3 3 6 ±0,05 6 30 ±0,1 30 120 ±0,15 120 400 ±0,2 400 1000 ±0,3 1000 2000 ±0,5 2000 4000 - B Cutting line Designed by SLEIPNERMOTORAS Positioning the thruster The thruster must be mounted in the direction shown on fig 1, both if monted in bow and stern (the hatch must open forwards in the direction of travel). The unit measures 687mm (l) x 480mm (w). The lower part of the unit measures 625x420mm. If the unit is to be used as a bow thruster, find the position furthest forward where the unit will fit - allowing for 10cm space around all sides of the unit for moulding, but not so far forward that the propeller will not go deep enough in the water. Mounting the unit further forward will give less depth for the propeller, but better torque for turning the boat in crosswinds. Used as a stern thruster, the unit should be placed as far aft as possible. Check the space requirements for the height (measurements p. 3) 1. Find the most forward position where thruster unit will fit, so center of the deployed thruster tunnel is at min. 250mm under the waterline. Fig1. Place unit where intended, take necessary measurements to check that a complete unit with motor, relay cover and actuator cover fits in the designated space. 2. Find centerline of the boat and centerline of the thruster unit short sides and mark accordingly. Mark guideline/points for longitudinal orientation of thruster unit. Fig2/2b. 3. Measure distance from hull to lower part of the straight longitudinal of thruster unit, please observe that distance can vary between the front and aft end wall. Fig3. Use measurement from back part to draw rear cut line, and front measurement to draw front cut line. The straight longitudinal edges of unit must not be cut (reference point for hull mounting) 4. Position unit to center marks and longitudinal guidelines/marks. 6 GRP Copyright All rights reserved 8 EN Material Type tore A NO 7 6 5 4 3 Drawing nr Date 19.05.2014 01-06-170-146 Title v B ±0,5 ±1 ±1,5 ±2,5 ±4 ±6 ±8 Tolerance NS-ISO 2768-1 A SR170TC Part nr SRF-250-GRP 2 Weight Size N/A A2 Plassering av enheten Enheten måler 687mm (l) x 480mm (b). Nedre del av enheten som skal lamineres til skrog måler 625x420mm. Dersom enheten monteres som baugtruster bør man finne den fremste posisjonen i båten hvor enheten får plass - slik at det er minst 10cm rundt hele enheten for å få plass til innstøping, men ikke så langt frem at utfelt propell ikke kommer dypt nok i vannet. Montering lenger akterover gir bedre dybde for propell, men dårligere dreiemoment for å snu båten i sidevind. Tilsvarende bør enheten plasseres lengs mulig akterut dersom den monteres som hekktruster. Sjekk plassbehov i høyden, se mål side 3. 1. Finn den fremste posisjonen hvor enheten får plass, og slik at center på den utfelte thrustertunnellen havner minst 250mm under vannlinjen. Fig1. Plasser enheten der du mener den skal stå, mål og se til at det er plass til en komplett enhet med motor, relé deksel og deksel over aktuator. 2. Finn senter i båten og merk dette samt senter på enheten og merk også dette i begge ender av enheten. Merk også på en hjelpelinje/punkt for senere orientering av enheten i lengderetning. Fig2/2b. 3. Mål fra skroget og opp til nedre del av den rette langsgående kanten på enheten, merk at det kan være forskjellig mål foran og bak. Fig3. Bruk målet bak for merking av kutt linje bak, respektivt målet foran for kutt linje foran. Bruk målet og trekk en linje langs bakre respektive foran på enheten. Det skal ikke kuttes noe på de langsgående kantene på enhetens kasse, de er på riktig avstand og skal være referanse for montering på skroget. 4. Plasser enhet tilbake på sentermerker, og mot hjelpelinjen/punktet i lengderetningen. 1.0.6 - 2014 c ±0,2 ±0,3 ±0,5 ±0,8 ±1,2 ±2 ±3 ±4 Innstøpningsflensen Monteres thursteren som baug- eller hekktruster skal den ha samme retning som fig 1 viser (luken skal åpne seg fremover i fartsretningen) SRV(P)130_170_210 m ±0,1 ±0,1 ±0,2 ±0,3 ±0,5 ±0,8 ±1,2 ±2 Scale Edition 1 1:2 1 Sheet 1/1 6 Fig. 5 5 4 3 2 1 Fig. 5b 397mm D D 135mm mm 11 C 604mm C 230mm Thruster casing Cut, 45 degreeB chamfer outwards 46,00 B Hull A Designed by Checked by Date Approved by olekr 6 EN 5 4 SM-107713 2 3 Positioning the thruster (cont.) A Date 05.08.2014 NO Edition 1 Sheet 1/1 Plassering av enheten (forts.) Key points to the “hatch” and hull cut out: - The cut out must be by adviced size to ensure that non of the moving parts can touch the hull when the thruster is going in/our or are in out position to run. - The “hatch” must have it’s own mechanical “endstop” inwards (when thruster retracted) so that when closed, heavy water forces upwards when pounding in waves will be taken up by the hatch directly and not the thruster. Nøkkelpunkter for luken og utskjæringen i skroget: - Utskjæringen må være i den anviste størrelsen for å forsikre at ingen bevegelige deler kan berøre skroget når thrusteren felles ut/inn, eller er utfelt for kjøring. - Luken må ha sin egen mekaniske endestopp innover (når thrusteren er innfelt), slik at de store kreftene fra vannet oppover ved slag fra bølger tas opp av luken, ikke thrusteren, når den er lukket. Draw the outline inside of the complete unit circumference with marker before removing unit Marker omrisset av på innsiden av enheten før du tar den ut igjen. 5. Control the outline of hatch according to measurement drawing inf fig5. ( hatch sides 199mm each side of centerline, front cut line 604mm from aft cut line). Align hatch drilling template with centerline and aft cutline and mark and drill the four holes used to fit hatch to mechanism. See hole wizard. 5. Kontroller omrisset av luken i henhold til måltegning i fig5. (sidekanter 199 til hver side fra senterlinjen, fremre kutt linje 604mm fremover fra bakre kuttlinje). Bruk bakre kuttlinje og senterlinje i båten som utgangspunkt for lukemalen og projiser og bor de fire hullene for å feste skrogdelen til thrusteren. Se hullmål. 6. Use appropriate tool and cut out the hatch with a 45 degree chamfer outwards from centre of hatch. Fig 5b. 6. Luken kuttes ut med 45 graders vinkel utover, slik at åpningen blir størst på utsiden av skroget. Luken må kuttes ut nøye, med dertil egnet verktøy. Se fig 5b. NOTE: Secure hatch with duct tape or similar before completing all cuts, to prevent that the hatch drops and get damaged OBS. Før alle kutt er utført anbefales det å tape fast luken slik at den ikke faller ut når kuttene er utført. When done cutting, you have the hatch to be fitted to the retract mechanism. Fill edges of hatch and hull with epoxy/cutting to compensate for thickness of cut. Når du har kuttet ferdig skal du ha en pen luke med et tilhørende pent hull. Forsegl kantene på luke og skrog med epoxy og glassfibercutting for å fylle igjen tykkelsen etter kuttet. SRV(P)130_170_210 1.0.6 - 2014 7 Fig. 6 Fig. 7 Hatch in conflict with hull Fig. 7b Pivot point for rotation (Maintain reference height here) Lift aft end to rotate unit and make clearence for hatch Positioning the thruster (cont.) EN 7. Assemble the upper part temporary to the lower part. Check that the upper part is oriented correct in relation to the lower part (fig 1). Use approx 6 bolts/nuts evenly distributed. Do not use seal/sealant at this stage. 8. Connect 12 or 24 DC temporarely (refer to the label on actuators for correct voltage) to the two short 6 mm2 cables on the terminals on the controller (fig.6). Set switch no. 4 on the DIP-switch marked “SETTINGS” to ON during the whole installation procedure. Press “DOWN” to run the retract mechanism down so that the hatch can be temporar y attatched. Adjust the hatch onto the 4 bolts using the nuts, and check the fit to the hull by adjusting the position of the unit at the same time as “UP” and “DOWN” keys are operated. The hatch should have a close fit along all 4 sides. 9. Check that the hatch opens fully without touching the hull (Fig. 7). If the hatch is obstructed by the hull, rotate the unit by lifting it in the aft end (Fig. 7b) - keeping the reference height in front - until the hatch clears the hull. Do not rotate the unit more than neccesary, 2-3 degrees of rotation should be sufficient in most cases. The closed position of the hatch will be alterered automatic by the load sense function when the unit is lifted in the aft end and the hatch must be angled to fit, turn the the rear bolts holding the hatch out to compensate. Before the chamfered sides of the hull and hatch is sealed and filled, the hatch might protude to far into the hull. This is correct and will ensure that the hatch is functioning as end stop for the retract mechanism NO Make sure hatch stops free of hull when fully deployed Plassering av enheten (forts.) 7. Monter nå midlertidig overdelen til underdel. Sjekk at overdel står i riktig retning til underdel (Fig 1). Bruk ca. 6 bolter/muttere jevnt fordelt. Pakning/tetningsmasse brukes foreløpig ikke. 8. Tilkoble midlertidig 12 eller 24V DC (se merkeskilt på aktuatorer for korrekt spenning) til de 2 korte 6mm2 kablene på skrueterminalene på kontrolleren, se fig 6. La 4-pol DIP-switch merket “SETTINGS” nr. 4 være satt til ON under hele installasjonsperioden. Trykk “DOWN” for å kjøre retract ned for å kunne feste luken midlertidig til denne. Juster luken på de 4 boltene ved hjelp av mutterene og test tilpassingen til skroget ved å finkorrigere plasseringen av enheten samtidig som “UP” og “DOWN”-taster betjenes. Luken skal tette langs alle 4 sider. 8. Kontroller at luken ikke blir hindret av skroget ved full åpning (Fig. 7). Hvis dette inntreffer, roter enheten til luken går fri av skroget ved å løfte den i bakkant (Fig. 7b) mens referansehøyden i front beholdes. Roter ikke enheten mer enn nødvendig, 2-3 graders rotasjon er tilstrekkelig i de fleste tilfeller. Enheten justerer indre/lukket posisjon automatisk når denne vippes opp i bakkant og luken da må vinkles tilsvarende på sitt feste mot tunnelen. Dette gjøres ved å skru de bakre skruene som holder luken ut. Før de skrå snittflater på luke og skrog er forseglet og sparklet vil nå luken kunne gå noe for langt inn i skrog. Dette er korrekt og viser at det er luken som vil fungere som endestopp for retracten. Dersom luka likevel ikke lukker tilstrekkelig fordi aktuatorer kommer til endestopp, må det benyttes en kile ved hvert hjørne mellom underdel og skrog for å øke høyden slik at luke blir presset inn i skrog. If the hatch is not closing properly due to the actuators reaching their end stop, a wedge must be used in each corner between the lower part and the hull to increase the height so that the hatch is pressed into the hull opening. NB! Retract is factory calibrated. Calibration is only required if 150000 controller is replaced or position sensor is been loose or replaced. 8 SRV(P)130_170_210 NB! Retract er kalibrert fra fabrikken. Kalibrering er bare nødvendig hvis 150000 kontrolleren er byttet eller posisjons sensor er blitt løs eller byttet. 1.0.6 - 2014 Fig. 9 E A-A D Hydropel™ H034-ADB-30 Modified Vinyl Ester Resin Vinylester for Osmosis protection (See attached data sheet ) C Grind in this areas, deepest where the hull and lower unit meets. Polyester ( See attached data sheet ) Altek™ H834-REA-30 Polyester Resin B TYPICAL SECTION VIEW Designed by Material Type gille Generic Copyright All rights reserved A SLEIPNER MOTOR AS 8 7 6 5 4 (SM-101775 Reinforcement) 3 Title Date Drawing nr 27.06.2014 01-06-080-121 Part nr Weight SRF-185-GRP 2 2,259 kg Layers of fiberglass cloth EN Moulding Laminering NO The unit is now positioned correctly and is ready to be laminated to the hull. Add pressure from the hatch against the hull by giving the “UP”-key a short press. This will aid the positioning of the inner frame relative to the hatch/hatch opening. Enheten er nå i riktig posisjon og er klar for laminering til skroget. Sett luka i press mot skrog ved hjelp av et kort trykk på “UP”-tasten (evt. med kiler). Dette vil gi en posisjonering av innvendig flens mot utvendig luke. Start the laminating with a strong attachment point in each corner between the hull and the outside of the lower unit. Use epoxy and fiberglass cutting or similar, which laminating material is the actual boatbuilders responsability. Cover the upper part if grinding is neccessary. After moulding material have cured, run the retract mechanism down, disassemble the hatch and remove the upper part from the unit. Start deretter laminering med et solid festepunkt i hvert hjørne mellom skrog og utvendig underdel. Bruk f.eks epoxy og glassfibercutting, det er den aktuelle båtbyggers ansvar å bruke riktig materiale ift innstøping. Overdel tildekkes dersom det må smergles, Etter at støpematerialet er herdet kjøres retract ned, luke demonteres og overdel fjernes fra enheten. Laminate the inside and outside of the lower unit part solid to the hull (fig 9). Use appropriate fiberglass cloth(which laminating material is the actual boatbuilders responsability). Before grinding of hull and unit lower part, precautions must be taken against grinding dust inside the boat. Grind deepest where the hull and lower unit part meets. Nå lamineres både innsiden og utsiden av underdel fast til skrog, se fig 9.Det skal brukes rikitg/tilpasset glassfibermatte (det er den aktuelle båtbyggers ansvar å bruke riktig materiale ift innstøping). Før det slipes i skrog og underdel av enhet må det maskeres og tildekkes mot slipestøv i båten. Det skal slipes mest i overgangen mellom skrog og underdelen av enheten. Lamination/moulding MUST be done by qualified personel! Innstøpningsarbeidene MÅ utføres av kvalifisert personell! SRV(P)130_170_210 1.0.6 - 2014 Toleran Bunnflens SRV80/100T REINFORCEMENT of SRF185-GRP 9 Size A2 Scale Edition 1 1:4 1 s important that the tunnel flange sits flush on the transom. if this is not case, then the fitting area he transom Fig.will 10ahave to be worked to ensure a snug fit. Fig. 10a ! Take care with grinders as it is very easy to remove to much fibreglass Bolt tightening force: 4 Nmtightening (2.9 lb/ft) force: Bolt his time, cut out the centre hole and the transom to the same internal diameter as the tunnel flange 4 Nm (2.9 lb/ft) drill the bolt holes. Before actual fitting the stern tunnel, we recommend that the prepared area is ed with a gelcoat or similar to ensure there is no water ingress. fore fitting the tunnel to the transom, install the gear leg to the el as described in the thruster installation manual. We recommend you fit the oil feed pipe also before the tunnel is bolted to the som. ecial installation points for Sidepower SP 55 S & SP 75 T & 95 T described on page 5 of this manual. FIG. 2 hen fitting the tunnel, ensure that there is ample sealant aflex or similar) in the sealing tracks of the tunnel flange and nd the bolts to make a water tight fitting (see Fig. 2&3). lts, washers and nuts are not included as they will vary depending he transom thickness. We recommend a4 stainless with a4 lock and a4 washers of a large diameter on both outside and inside. Seal with approved Seal with Sikaflex 292i sealant or equivalent sealant Fig. 10b Fig. 10b lts diameter (stainless steel): mm or 3/8” for SP 55 S & SP 75 T & SP 95 T & SP 155 TC mm or 1/2” for SP 220 TC & SP 285 TC SEALANT Secure with sealant Secure with glue FIG. 3 e electromotor must have a solid support so that the weight not cause a twisting action on the tunnel (see Fig. 4). fer to the installation manual for the recommended thruster fitting. Adjust hatch fitting with bolts WASHERS Adjust hatch fitting with bolts LOCKNUT OR DOUBLE NUTS FIG. 4 Fill for perfect seal Fill for perfect seal EN EN Fitting the upper part & hatch Fitting the upper part & hatch Assemble the upper part of the unit to the lower part using an apAssemble the upper of the unit to the lower sealant proved sealant andpart all bolts/washers/lock nuts part in theusing flange. Tighten to (Sikefl extorque 292i or(Fig equivalent) and all bolts/washers/lock nuts in the stated 10a) flange. Tighten to stated torque (Fig 10a) Adjust and secure the hatch to the tunnel with glue (e.g. Sikaflex) in Adjust andtosecure the hatch thefilltunnel withinglue Sikaflex) addition the 4 bolts. Sealto and the cuts hull (e.g. and hatch for ain addition the(fig 4 bolts. Sealthruster and fill the cuts in hull and hatch for a perfect to seal 10b) Stern installation manual perfect seal (fig 10b) 10 Motor support MUST be NO Montering av overdel og luke NO Montering av overdel og luke installed Monter overdel til underdel ved hjelp av godkjent tetningsmasse og Monter overdel til underdel ved hjelpi av tetningsmasse (Sikaflex 292i samtlige skruer/skiver/låsemuttere flens. eller tilsvarende) og samtlige i flens. Trekk til med angitt moment skruer/skiver/låsemuttere (Fig 10a) Trekk til med angitt moment (Fig 10.a) Juster og fest luken grundig til tunnel med f.eks Sikaflex i tillegg til de Juster og fest luken grundig til tunnel med if.eks ex i slik tillegg til de 4 boltene. Forsegle og sparkle snittflater skrogSikafl og luke at denne 4 tetter boltene. Forsegle og sparkle snittflater i skrog og luke slik at denne perfekt (fig 10b) Version 1.3 - 2004 tetter perfekt (fig 10b) SRV(P)130_170_210 1.0.6 - 2014 SR(P)130/250T - SR(P) 170/250TC - SR(P) 210/250TC 3 1.0.1 - 2012 9 Fig. 11 Bolt tightening force (4x): 33 Nm (24 lb/ft) EN Fitting the electromotor NO Montering av elektromotor 1.Remove 1. Remove the 4 bolts in the motor bracket. 1. Fjern de 4 boltene i motorinnfestingen 2.Place 2. Place the motor gently on the motor bracket with motor solenoid facing control box. Ensure that key on axle and keyway in one-piece coupling are aligned. 2. Plasser motor slik at motorreleet peker mot controlleren, Sjekk at kilespor i gummikobling og kile er på linje. 3.Fasten 3. Fasten the motor to the bracket with the 4 bolts, (fig. tighten to 33Nm (fi g. 11). 4. Test installasjonen ved å dreie på propellen. Sørg for at drivaksel er helt utfelt, dvs 90. 90 grader på skrog. Det vil være en viss motstand pga girutveksling og motor, men det skal la seg gjøre å dreie for hånd. 4.Check 4. Check the drive system by turning the propeller. Make sure that the 90 degrees to the hull. It will be drive shaft is completly deployed, i.e 90. a little hard to turn (because of the gear reduction and the motor), but you should easily be able to turn it by hand. NB! Paint the gearhouse and propeller with antifouling for propellers to prevent growth of barnacles or similar which would reduce the performance dramatically. Do not paint the propeller shaft, the anodes or the end face of the gearhouse. NB! Do not run the thruster for more than very short bursts without being in the water. 3. Fest motor med de fifire re boltene (tiltrekkingsmoment 33Nm), se fifig. g. 11 NB ! Påfør bunnstoff på girhus og propell for å unngå vekst som kan virke sterkt hemmende på thrusterens effekt. Anoder, propellaksling og tetninger skal ikke stoffes. NB ! Thrusteren må kun kjøres i meget korte perioder når den ligger på land. NB ! Hvis båten fortsatt er under bygging når thrusteren blir montert må motoren dekkes til for å unngå at støv og lignende trenger inn i girhus og elektromotor. Dekket må fjernes før motoren tas i bruk. NB! If the boat is still being built when the electromotor is installed, it must be covered up to avoid dust from the building going into the motor and the solenoids. This cover must be removed before the thruster is being used. 10. 1.0.6 - 2014 SR(P)130/250T -SRV(P)130_170_210 SR(P) 170/250TC - SR(P) 210/250TC 1.0.1 - 2012 11 B Fig. 12 SRV Models C Fig. 13 A C SRVP Models D E B A Battery & cable recommendations: Model Voltage Nominal Min. battery current CCA draw SRV130/250T 12 V 740 A 24 V SRV170/250TC 24V SRV210/250TC 24V >7m total + & - 7-14m total + & - 15-21m total + & - 22-28m total + & - 28-35m total + & - 36-45m total + & - Min. Rec. Min. Rec. Min. Rec. Min. Rec. Min. Rec. Min. Rec. DIN: 750 SAE: 1425 mm2 AWG 95 3/0 95 3/0 2x 70 2x 2/0 2x 95 2x 3/0 2x 95 2x 3/0 280* 250* 375* NA NA NA NA 340 A DIN: 400 SAE: 760 mm2 AWG 35 1 50 1/0 50 1/0 70 2/0 60 2/0 95 3/0 95 3/0 120 4/0+ 120 4/0+ 2x 95 2x 3/0 2x95 2x 3/0 2x 120 2x 4/0+ 550A DIN: 550 SAE: 1045 mm2 AWG 50 1/0 60 2/0 70 2/0+ 95 3/0 100 4/0 120 4/0+ 670A DIN: 700 mm 70 95 140 Extra Extra Extra SAE: 1330 AWG 2/0+ 3/0 2x 4/0+ battery battery battery Extra DIN: 400 mm 70 95 120 battery SAE: 760 AWG 2/0+ 3/0 4/0+ Minimum and recommended cable dimensions can be identical due to safety margins and cable heat considerations for short cable lenghts. EN Electrical installation 2 2 • Explanation of electrical table All cable lengths are the total of A+B+C(+D+E) in Fig. 12. -- Battery size is stated as minimum cold crank capacity, not Ah. Use slow fuse rated to hold stated Amp-Draw for min. 5 minutes. • It is important that you use a good cable size and batteries with a high cranking capacity to feed the thruster, because it is the actual voltage at the motor while running the thruster that decides the output rpm of the motor and thereby the actual thrust. Please see the list below for advised min. sizes of cables and batteries. You can of course use larger cables for even better results. • Connect the power supply to motor and controller according to diagrams VISUAL WIRING DIAGRAM for SRV or SRVP version • A main switch that can take the load without noticeable voltage drop must be installed in the main positive lead so the power for the thruster can be turned off independent of the rest when not on board or in emergencies. This should be placed in an easy accessible place and the boats instructions should inform that this should be turned off like the boat’s other main switches. • We also advice to install a fuse in the positive lead for protection against short circuiting of the main cables. This fuse should be of a adequate quality which normally means that it is physically large as these have less voltage drop than the simple / small ones. It should be of the slow type and sized to take the amperage draw for at least 5 minutes. • It is highly recommended to install a Sidepower Automatic Main Switch 897712 (12V) eller 897724 (24V). The AMS will be activated when the panel is turned on, contains an automatic short circuit fuse and a manual emergency stop. The AMS will also provide feedback to the panel regarding evt. faults. • Connect power supply to the motor and controller according to schematics on pages 11 or 12 according to model. • The cable ends must be fitted with terminals and these must be well isolated against contact with anything but the proper connection point. • Terminals must be properly tightened. Secure/hold inner nut when tightening (Fig. 13). Tighten ø10mm / 3/8" bolt with 15 Nm/11lb/ft. 12 NO Elektrisk installasjon • Forklaring til elektrisk tabell - Kabellengder tilsvarer totallengden A+B+C(+D+E), Fig. 12. - Min. batterikap. som kaldstartkapasitet (CCA) i Ampere, ikke Amperetimer. - Bruk trege sikringer for å forebygge spenningsfall. • Det er viktig å bruke kabler som er store nok, og et batteri med god kaldstartkapasitet for å drive thrusteren. Det er spenningen (V) som kommer frem til motoren under kjøring som bestemmer turtallet til motoren og dermed også skyvekraften. Vær vennlig og jamfør listen over for minimum anbefalte kabel, og batteristørrelse. • Koble strømforsyning til motor og controller i følge skjemaene VISUAL WIRING DIAGRAM for SRV eller SRVP versjon • En hovedstrømbryter (*C) som ikke medfører stor spenningsfall MÅ installeres på thrusterens plusskabel slik at det er mulig å skru av strømmen til thruster uavhengig av resten av det elektriske systemet, når man ikke er om bord, eller i et nødstilfelle. Bryteren bør plasseres på et tilgjengelig sted, og båtens instruksmanual må ta for seg at denne skal skrus av slik som de andre hovedbrytere. • Det må installeres sikring på pluss strømkabelen for å beskytte mot kortslutning av hovedstrømkablene. Sikringen bør være av høy kvalitet, noe som vanligvis betyr at de er fysisk store, for å unngå spenningsfall som ofte er resultatet av å bruke mindre, enklere sikringer. Sikringen skal være en treg type som tåler amper trekket til elektromotoren i minimum 5 min. • Det anbefales å bruke en S-link styrt automatisk hovedstrømbryter som inneholder hovedsikring, Sidepower Automatic Main Switch 897712 (12V) eller 897724 (24V). • Koble strømforsyning til motor og controller i følge skjemaene på side 11 eller 12 alt etter modell. • Kabelendene må påmonteres terminaler og disse må isoleres mot alt som ikke er riktig kontaktpunkt. • Det er viktig att kabelsko trekkes korrekt fast på koblingsbolt. Kontra mutter på koblingsbolt må holdes fast ved tiltrekking (Fig. 13). Minus kabelen (*A) tilkobles A1 (-) terminalen. Pluss kabelen (*B) tilkobles "+" terminalen. ø10mm / 3/8’’på motoren dra til med 15 Nm. SRV(P)130_170_210 1.0.6 - 2014 Technical wiring diagram ,SRV models Visual wiring diagram ,SRV models EN S-link system schematics NO S-link koblingsskjema The S-link control system is powered by a dedicated power cable connected to the system backbone as a normal spur cable. S-link systemeter strømforsynt via en dediker strømkabel som kobles til systemets “backbone” som en normal “spur”-kabel. The cable ends connect to battery pos. and battery neg. and the cable shield connects to battery neg. Kabelendene kobles til batteriets pluss- og minuspol og skjermkabelen kobles til batteriets minuspol. The battery pos. must be connected through a 5A fuse. Ledningen som kobles til batteriets plusspol må sikres med en 5A sikring. SRV(P)130_170_210 1.0.6 - 2014 13 Technical wiring diagram ,SRVP models Visual wiring diagram ,SRVP models 14 SRV(P)130_170_210 1.0.6 - 2014 Fig. 15 Fig. 14 Dipswitch A Do not change ON Align pointer on lever arm with red dot on bearing Single Actuator Dual Actuator Check drive shaft alignment Connect power to thruster and S-link system. Sett DIP-switch on controller to 0000. Turn on panel. Drive shaft deploys. The actuator lever arm and the bearing have alignment marking (Fig 14). If the marks aligns, turn panel off. Drive shaft retracts. • If the marks do not align, proceed to calibrate drive shaft. Service Mode ON • • • • • ON NO IMPORTANT! Before the thruster motor is run, the alignment of the drive shaft must be checked to be completely straight when it reaches its end posistion by operation form the control panel: EN Operating Mode Thruster Type A EN ON ON Sensor Calibration Mode Kontroller drivakselposisjon VIKTIG! Før thrustermotoren kjøres må det kontrolleres at drivaksel er helt rett når den stopper automatisk i utfelt posisjon ved betjening fra panelet: Calibrate drive shaft alignment • • • • • Tilkoble spenning til truster og S-link system. Sett DIP-switch på controller til 0000. Slå på panel. Drivaksel felles ut. Hevarmen for aktuatoren og lageret har overett-merker. se fig 14. Hvis disse er over ett, slå panelet av. Drivaksel felles inn. • Hvis merkene ikke er over ett, se avsnitt om kalibrering av drivakselposisjon NO Kalibrering av drivakselposisjon The drive shaft is correctly aligned during production! Posisjonen er forhåndskalibrert i produksjon! 1: With dipswitches select ‘Service Mode’. 2: Align arrow on actuator arm with calibration mark, using UP/DOWN buttons. 3: With dipswitches select ‘Sensor Calibration Mode’. 4: Press and hold both UP and DOWN buttons until STATUS LED light up green. If FAULT LED light up red, then the calibration is out of position (wrong align mark). 5: With dipswitches select ‘Operation Mode’, thruster retracts. Single or Dual Actuator: • If SRV(P) 80/100 or SRL(P) 80/100 with single actuator then set dipswitch no.1 to ON. • If SRV(P) 130, SRV(P) 170 or SRV(P) 210 with dual actuator set dipswitch no.1 to OFF. 1: Med Dipswitch velg ‘Service Mode’. 2: Juster pilen på aktuator til kalibrering merke, ved hjelp av UP/DOWN-knappene. 3: Med Dipswitch velg ‘Sensor Calibration Mode’. 4: Trykk og hold både UP og DOWN-knappene samtidig til STATUS LED lyser grønt. Hvis FAULT LED lyser rødt, så er kalibreringen ute av posisjon (feil kalibrerings merke). 5: Med Dipswitch velg ‘Operating Mode’, thruster går inn. Enkel eller dobbel aktuator: • Hvis SRV(P) 80/100 eller SRL(P) 80/100 med enkelt aktuator, sett dipswitch nr.1 til ON. • Hvis SRV(P) 130, SRV(P) 170 eller SRV(P) 210 med dual aktuator, sett dipswitch nr.1 til OFF. EN LED indication NO Continous red light: Motor overtemp, Controller overtemp, Controller no communication, Motor relay failure Low battery voltage, Position sensor failure, No power to actuators, Retractable unit failure, Temp sensor open circuit. Flashing red light: Red light fast blinking: Dipswitch in invalid position. Red light short flash every 2 seconds: Shaft not calibrated, or shaft calibrated out of range. Continous green light: Normal mode, Service mode (actuators operated by UP/DOWN buttons). Re-calibrated “down”-position. Flashing green light: No S-Link communication. SRV(P)130_170_210 LED forklaring Konstant rødt lys: Motor overtemp, Kontroller overtemp, Kontroller ingen kommunikasjon, Motor rele feil, Lav batterispenning, Posisjons sensor feil, Ingen strøm til aktuator, Nedfellbar thruster feil, Temp sensor brudd. Blinkende rødt lys: Rødt lys blinker hurtig: Dipswitch i ulovlig tilstand. Rødt lys blinker kort annen hvert sekund: Aksling ikke kalibrert, eller aksling kalibrert utenfor gyldig område. Konstant grønt lys: Normal mode, Service mode (aktuator betjent av UP/DOWN knappene). Rekalibrert “ned”-posisjon. Blinkende grønt lys: Ingen S-Link kommunikasjon. 1.0.6 - 2014 15 Check and relubricate with waterproof grease if neccessary Anode, gearleg Check for wear in this area Max. 3mm movement Check for wear in this area Fig. 16 EN Maintenance Vedlikehold NO » Check that the 2 bolts securing the gear leg to the bracket is still tight (xx Nm). » Kontroller at de 2 boltene som holder girhuset sammen med braketten fortsatt er godt tilskrudd (xx Nm). » Keep the propeller and gearhouse clean from growth by painting with antifouling before every season. PS! The anodes, seals and propeller shafts must absolutely not be painted. Be careful to not get paint in the “tracks” in the gearhouse that the propeller hub moves in or on the threads for the propeller nut » Hold propellen og girhuset fritt for algevekst ved å påføre bunnstoff før hver sesong. PS ! Anoder, tetninger og propellaksel skal ikke påføres bunnstoff, pass på så det ikke kommer bunnstoff i gjengesporene til propellmutteren. » Change the anodes (3) before every season, or when about half the anode is gone. Always use a sealant on the screw holding the anode to ensure that it does not fall off. Please observe that in some waterconditions it can be necessary to install an extra anode to ensure that it lasts for the whole period between regular service lifts of the boat. Consult your dealer for information on how to do this. » As a part of the seasonal service of your boat, and before every season, always check that: • The propeller is securely fastened » Skift anoder før hver sesong, eller når ca. halvparten av anoden har tæret bort. Bruk Loctite eller lignende på skruen til anoden for at den ikke skal falle av. Ta i betraktning at under noen vannforhold er det nødvendig å montere en ekstra anode for å være sikker på at de skal vare i hele perioden mellom vedlikehold. Ta kontakt med din forhandler for informasjon om hvordan å gjøre dette. » Som en del av det periodiske vedlikeholdet av din båt, og før hver sesong må følgende ting sjekkes: • Propellen sitter godt festet. • Boltene som holder elektromotoren til braketten sitter. • The bolts holding the electric motor to the motor bracket are fastened correctly. • Sjekk at aktuatoren ikke kan beveges mer enn 3mm i lengderetingen vedinnfestingen når manuell kraft påføres (Se Fig. 16). Bytt bruddelementet om nødvendig (2 sett bruddelementer er inkludert) • The universal joint in the retract mechanism is lubricated • At universalleddet i retract-mekansimen er smurt • Check for excess play in the break-away rings securing the actuator. Spare rings are included from factory. If the actuator can be moved more than 3 mm (ref. fig. 16) by manual force, replace the break-away rings. • Skottet der baugpropellen er montert skal være rent, og tørt. Hvis det er vann i skottet må lekkasjen finnes og tettes. • The area where the thruster is installed is clean and dry. If there are signs of water you must try to find the source and eliminate it. • Pass på at batteriene er i god stand slik at de kan gi høy spenning til trusteren. Redusert spenning vil gi redusert effekt på trusteren. • Alle elektriske tilkoblingspunkter er rene, og godt festet. • All electrical connections are clean and fastened firmly. • Make sure that your batteries are in a good condition so that the thruster gets a good voltage. Old or bad batteries will give a reduced performance from the thruster. 16 SRV(P)130_170_210 1.0.6 - 2014 Example of wiring Wiring of S-link system Wiring of S-link system Explaining S-link S-link is aExplaining ”CanBus” basedS-link control system e Example Example S-linkfull is aintelligent ”CanBus”communication based control system with with full intelligent between all units incommunication the system, much like between all network. units in the system, much like a computer a computer network. Main advantages include: -MainRound, compactinclude: and waterproof plugs with advantages Bow Automatic tion 00% Power Control unique keying to and avoid faulty hookup - thruster Round, compact waterproof plugs with mainswitch supply panel number of commands or information unique keying to avoid faulty hookup Wiring- of Unlimited S-link system transfer onnumber a singleofcable Unlimited commands or information ing of S-link system Proprietary Sleipner commands, but built 100% NO Bow EN S-link system overview transfer on a single cable S-link systemoversikt Automatic thruster mainswitch on NMEA 2000 standard Sleipner but built S-link 100% Bow Automatic S-link cable parts er et ”CAN”-basert kontrollsystem med full intelligent kommunikasjon S-link is a- ”CAN”Proprietary based control system with full commands, intelligent communication Example of wiring mellom alle enheter i systemet, på samme måte som et datanettverk. between all unitson in the system, much like a computer network. thruster mainswitch NMEA 2000 standard Wiring of S-link system cable (spur) Example Power of wiring Main advantages include: Wiring of S-link Mustunique be one in each system, - Round, compact and waterproofsystem plugs with keying and color coding to avoid faulty hookup delivered in the length of 2,5m - Unlimited number of commands or information a single cable Part #:transfer 6 1328onwiring Backbone cables Example - Proprietary Sleipner commands, but built 100% onof NMEA 2000 standard Forms the main cables ”loop” around the boat Backbone Part #: 6Example 1320-xxM (xx=length) of wiring Forms the main ”loop” around the boat T-connector Blant hovedfordelene: - Runde, kompakte og vanntette plugger med unik “keying” og fargekoding for å unngå feilkoblinger - Ubegrenset antall kommandoer eller informasjonsfllyt i en enkel kabel - Proprietære Sleipner kommandoer, men 100% basert på NMEA 2000 standarden S-link cable parts S-link cable parts Power cable (spur Must be one in each(spur system Power cable delivered in the length of 2, 0,2 m BACKBONE cables Part #: 6 1320-xxMMust (xx=length) be one for each spur, m Forms the main “loop” around the2,0 boat. 0,2 m Part #: 6 1320-xxM (xx=length) 4,0 m including the power cable 2,0 m 6 1320-0,2M (0,2m) 7,0 m Part #: 6 1326 4,0 m 6 1320-2M (2,0m) 15,0 m 7,0 m 6 1320-4M (4,0m) 20,0 m (one for each component, no 15,0 m 6 1320-7M (7,0m) ossible 6 1320-15M (15,0m) 20,0 m Must be one in each end 6 1320-20M (20,0m) BACKBONE kablerMust be one in each system Part rundt #: 6 1328 Danner “hovedsløyfen” båten. delivered iin the length of 2, Art. nr: 6 1320-xxM (xx=lengde) Part #: 6 1328 6 1320-0,2M (0,2m) 6 1320-2M (2,0m) 6 1320-4M Must (4,0m)be one for each spur, 6 1320-7M (7,0m) including the power cable 6 1320-15MMust (15,0m) be one for each spur, #: 6 1326 6 1320-20MPart (20,0m) including the power cable T-connector T-connector End terminator SpurAutomatic cables of the backbone ”loop” Power Bow Control Part #: 6 1326 Must be used to connect all parts to the backbone cable (one for each component,SPUR no kabler SPUR cables Spur cables Part #: 6 1327 thruster mainswitch supply panel Must be used to connect all parts to the exeptions), recommended to be asPower short as practically possible Endalleterminator Må benyttes for å koble komponenAutomatic Control Must be used to connect all parts to the backbone cable (one for each component,tene no til backbone-kabelen ( en for hver backbone cable ( one compoPartfor#:each 6 1321-xxM (xx=length) Must be one in each end exeptions), recommended to be assupply short as practically possible End terminator r mainswitch panel nent, no exeptions), recommended be komponent, uten unntak), å ha 0,4to m of the anbefalt backbone ”loop” Partpossible. #: 6 1321-xxM (xx=length) as short as practically 1,0 m 0,4 m Bow Part #: 6 1321-xxM (xx=length) Automatic 3,0 m 6 1321-0,4M (0,4m) nk cable parts 1,0 m hruster 6 1321-1M (1,0m)mainswitch 5,0 3,0 m m Bow Automatic 6 1321-3M (3,0m) able parts Power cable 5,0 m (spur) thruster 6 1321-5M (5,0m) mainswitch Must be one in each system, Must be one in each end så korte lengder som mulig. Power supply Power supply #:backbone 6 1327 ”loop” Control Art. nr: 6 1321-xxMPart of(xx=length) the 6 1321-0,4M (0,4m) panel Part #: 6 1327 Control 6 1321-1M (1,0m) 6 1321-3M (3,0m) panel 6 1321-5M (5,0m) Power cable (spur) nk cable parts delivered in the length of 2,5m nk cable Part parts #: 6Power 1328 cable (spur) POWER cable delivered in the length of 2,5m Must be one in each system, 2.5m Part #:each 6length 1328 Must be one in system, Part #: 6 1328 POWER kabel Må være en i hvert system, lengde 2.5m Art. nr: 6 1328 T-connector Power cable (spur) T-connector Must be one in each system, Must be one forlength each spur, T-CONNECTOR delivered in the of 2,5m Must be one for each spur, including including the power Part #: 6 1328 Must be one in each cable system, power cable Part #: each 6 1326 Must be one for spur, delivered in the length of 2,5m Part #: 6 1326 including the power cable mponent, no T-CONNECTOR Må benyttes for hver spur-kabel, inkludert Power-kabel Art. nr: 6 1326 Part #: 6 1328 Part #: 6T-connector 1326 End terminator Must be one for each spur, Must be one eachcable end BACKBONE EXTENDER T-connector including the in power terminator of the backbone ”loop” ConnectsEnd two backbone cables to extend Part 1326 Must#: be6one for each spur, lenght Must be one in end Part #:each 6 the 1327 including power cable of the backbone mponent,Part no#: 6 1322 Part #: ”loop” 6 1326 Part #: 6End 1327 terminator mponent, noTERMINATORMust be one in each end END End terminator Must be one in each end the backbone of theofbackbone ”loop” “loop” Must#: be6one in each end Part 1327 Part #: 6 1327 of the backbone ”loop” Part #: 6 1327 no BACKBONE EXTENDER Kobler sammen to backbone-kabler for å øke lengden Art. nr: 6 1322 END TERMINATOR Må benyttes i hver ende av backbone”hovedsløyfen” Art. nr: 6 1327 SRV(P)130_170_210 1.0.6 - 2014 17 Example of the control wiring with S-link system for boats with one control position and one retractable thruster. You need: S1=_____ 2 x 6 1327 End terminators 3 x 6 1326 T-connectors 1 x 6 1328 Power spur 2 x 6 1320-xxM Backbone cables 2 x 6 1321-xxM Spur cables BB2=___ S2=_____ BB1=___ Positive, pos &Negative neg Shield +& ground EN S-link planning & precautions NO S-link planlegging og forbehold Routing the Backbone: Plan routing of the backbone so that lenght of spur cables will be kept at a minimum. Ruting av Backbone: Planlegg leggingen av “backbone”-kabelen slik at lengdene på “spur”-kablene blir kortest mulig. Avoid routing the S-link cables close to equipment that might cause interference to the S-link signals, such as radio transmitter equipment, antennas, high voltage cables etc. Unngå å legge S-link kabelene i nærheten av ledninger eller utstyr som kan skape forstyrrelser for S-link signalene, slik som radiosendere, antenner, høyspentkabler etc. The backbone MUST be terminated in each end with the 6 1327 End Terminator. “Backbone”-kabelen MÅ termineres i begge ender med 6 1327 “Terminatorplugg” Spur cables: Spur cables can be left unterminated (i.e. routing can be prepared for future additional equipment), make sure to protect open connectors from water and moisture to avoid corrosion in connector . Spur kabler: “Spur”-kabler kan kobles til “backbone”-kabelen uten å termineres (f.eks for klargjøring av fremtidig tilleggsutstyr), sørg for for å beskytte de åpne kontaktene mot fukt for å forhindre korrosjon i kontakten. 18 SRV(P)130_170_210 1.0.6 - 2014 EN Control panels Kontrollpaneler NO PANEL ON: push both “ON” buttons simultaneously, thruster deploys. PANEL OFF: push “OFF” button, thruster retracts. PANEL PÅ: Trykk begge “ON”-knappene samtidlig og trusteren felles ut PANEL AV: Trykk på “OFF”-knappen og trusteren felles inn. For a detailed description of status and alarm messages shown, please refer to the manual included with the control panel. For detaljert beskrivelse av status og alarmer som vises i panelene, se manual vedlagt det aktuelle panelet. Status and alarms includes: Overtemperature, power supply, motor and solenoid, communication, retract mechanism Indikering av status og alarmer inkluderer blant annet: Over-temperaturer, strømforsyning, motor og rele, kommunikasjon, retract-mekanisme. SRV(P)130_170_210 1.0.6 - 2014 19 • Connectorforexternal“buzzer”/loudaudiblealarms Speedcontroljoystickfor bowthuster Holdingfunctionforautorunningofbowandstern thrusterstogetherinthe directionofthearrowsat selectedpower Press“+”formoreand “-”forlesspower. Speedcontroljoystickfor sternthuster Informationdisplay,see nextpagefordetails. Pressboth“ON”buttons simultanouslytoactivate controlpanel. Presstode-activate controlpanelorcancelor gobackinmenusystem MENU Presstochange Presstoaccessmenu betweendayand systemandchoose nightlight itemsinmenus SIDE-POWER THRUSTER SYSTEMS GB CONFIDENCE BY CONTRO How to use Side-Power thrusters N User info, PJC-212 - 1/ Hvordan bruke Side-Power trustere How to use a bowthruster Hvordan bruke en baugtruster 1. Turn main power switch for the bow thruster on. (Always turn off the main power switch when not on board.) A Side-Power Automatic Main Switch will turn on/off when the panel is turned on/off. 1. Skru på hovedstrømmen (skru alltid av hovedstrømmen når du ikke er om bord i båten). En Side-Power Automatic Main Switch slås på / av når panelet slå på / av. 2. Please take some time to exercise thruster usage in open water to avoid damages to your boat. 2. Det er fordel om baugtrusteren prøves på åpent vann den første gangen. 3. Turn the control panel on by pushing both “ON” buttons on the original Side-Power panel simultaneously. 3. Skru på kontrollpanelet ved å trykke inn begge ”on” knappene på Side-Power panelet. 4. Move the joystick in the direction you wish the bow to move. Other controls like foot switches or toggle-switches on the throttle can be used. These are connected to the S-link control system by a S-link interface (Refer to schematics in interface manual for installation) 4. Kjør baugen i samme ønsket retning som du beveger joysticken. Andre kontrollenheter som fotbrytere, eller brytere på gass hendel kan også brukes. Disse tilkobles S-link kontrollsystem via en spesiell interface-boks.(Se skjema i manual for interfaceboks). 5. Depending on the sideways speed of the bow, you must disengage the control device shortly before the bow is in the desired direction, as the boat will continue to move after stopping the bow thruster. How to use a single stern thruster Some boats might however have installed a single stern thruster because of space limitation in the bow. In this case the stern thruster is used in the same way as a single bow thruster or moving the boat’s stern. How to use a bow and stern thruster combined The combination of a bow and stern thruster offers total manoeuvrability to the boat and the opportunity to move the bow and the stern separately from each other. This enables you to move the boat sideways in both directions and to turn the boat around its own axis staying at the same place. Refer to the PCJ control panel manual for detailed instructions. 5. Avhengig av hvor stor fart baugen får sideveis må trusteren stoppes før baugen er i riktig posisjon, dette fordi baugen vil fortsette sideveis litt etter trusteren skrues av. Hvordan bruke en enkel hekktruster Enkelte båter vil av plassmessige, eller andre hensyn bare installere en hekktruster. I disse tilfeller brukes hekktrusteren på samme måte som baugtrusteren. Hvordan bruke hekk og baugtruster kombinert Kombinasjonen av baug og hekktruster gir en total kontroll over båtens bevegelser p.g.a. muligheten til å bevege hakken og baugen uavhengig av hverandre. Båten kan skyves sidelengs og dreies rundt sin egen akse. Se egen brukermanual for PJC betjeningspanel. • Det er også her en fordel å prøve ut systemet på åpent vann. • Again, if in doubt, try in open water first! 20 SRV(P)130_170_210 1.0.6 - 2014 EN Checklist Sjekkliste NO Propeller is fastened correctly to the shaft. Propellen er festet til akselen på korrekt vis. Propeller turns freely in tunnel. Propellen roterer fritt i tunnel. The zinc-anode holding screw is tightened well with thread glue. Festeskruen til sinkanoden er festet med gjengelim. Anti-fouling have been applied to the gearhouse and propeller but NOT on the zincanode or the gearhouse lid where the propeller is fastened. Bunnstoff er påført girhus og propell, men ikke på sinkanode, tetninger eller propellaksel. The brush springs are fitted correctly on the brushes in the electromotor (check through the grid around the top end of the motor). Correct drive direction as per controlpanel. All electrical connections are clean, dry and tight, and the correct cable, fuse and main switch sizes have been installed. With a ohm meter check that there is no electrical connection between electromotor body and positive terminal on the motor and between the electromotor body and the negative (A1) terminal on the motor. The bolts holding the electromotor to its bracket are tightened correctly. Børstefjærene er riktig plassert mot børstene. Dette sjekkes ved å se gjennom gitteret på siden av motoren. Kontrollpanel gir korrekt kjøreretning på thrusteren. Alle elektriske koblinger er rene, tørre og tette. Korrekte kabler, sikringer og hovedstrømsbryter er installert. Boltene som festet motor til braket er festet korrekt. Kontroller før truster startes at drivaksel/retract er helt rett når den stopper i utfelt posisjon, dvs at den står 90 grader på skrogbunn. Se fig XX, side XX Check that the driveshaft is completly straight, i.e 90 degrees to the hull, be fore initial run of thruster. Ref. fig XX, page XX The thruster has been installed as per the instructions in this manual and all points in checklist above have been controlled. Thrusteren er installert i henhold til instuksene gitt i denne manualen, og alle punkter i sjekklisten er kontrolert. Signed: ................................................ Date:............................... Signatur: ............................................... Extra pre-delivery tests by installer/yard who does not use other quality control systems ! Anbefalt før leverings test for installør / verft som ikke bruker andre kvalitetskontroll systemer! Thruster type: .................................................. Voltage: .................... Thrustertype: ................................................ Volt: ............................. Serial number: ................................. Date of delivery: ....................... Serienummer: ..................................................................................... Correct drive direction as per control panel: ..................................... Leveringsdato: .................................................................................... Voltage at thruster when running: ...................................................... Korrekt kjørerettning per kontrollpanel: .............................................. Battery cable size used: ..................................................................... Spenning målt på thruster under kjøring: ........................................... The compartment where the thruster is fitted is isolated from general bilge water and has no obvious or suspected risks for flooding. Strømkabler: ....................................................................................... Skottet hvor thrusteren er montert er isolert fra kjølvann og har ingen åpenbar risiko for lekkasje. Other comments by installer: Dato: ................................ Kommentar fra installør: SRV(P)130_170_210 1.0.6 - 2014 21 EN Important user precautions NO Viktige brukerforbehold • Ensure that you know the location of the main battery switch that disconnects the thruster from all power sources (batteries) so that the thruster can be turned off in case of a malfunction. • Forviss deg om at du kjenner plasseringen av hovedstrømsbryteren til baugtrusteren, som kutter all strøm til trusteren, så trusteren kan skrus av i nødstilfelle. • Always turn the main power switch off before touching any part of the thruster, as an incidental start while touching moving parts can cause serious injuries. • Før berøring av noen del av trusteren må alltid strømmen skrus av. En uønsket start kan volde stor fysisk skade. • Skru alltid av kontrollpanelet etter bruk. • Den maksimale sammenhengende kjøretiden for en elektrisk truster er ca. 3 min.ved full hastighet - da vil en føler automatisk skru av motoren når den når en viss temperatur. Dette må tas i betraktning når en manøver planlegges. • Always turn the control device off when the thruster is not in use. • The maximum continous usage time of the electrical thruster is approximately 3 minutes on maximum speed. The electromotor has a built in thermal cut-off switch that will shut off the electromotor if it is over heating and re-engage it when it has cooled down some. This should be considered when planning your maneuvering. • • This also means that the thruster will limit its total running time per time period so that you can not count on the thruster to hold you in a current and side wind for extensive time periods. Depending on the surrounding temperatures etc. the thruster will be able to run approximately 10 % of the time. Dette betyr at ved manøvere som tar lang tid vil ikke trusteren kunne brukes hele kontinuerlig. Ved manøvere som tar lang tid kan man bruke trusteren i ca 10 % av tiden, avhengig av temperaturen i vannet. • • A speed controlled thruster (SRVP) can be run significantly longer with reduced RPMs Truster med regulerbar hastighet (SRVP) kan kjøres betydlig lengre når turtallet senkes. • Bruk aldri trusteren når noen er i vannet, trusteren vil trekke gjenstander til seg og kontakt med propellen vil volde alvorlig skade. • Kjør aldri trusteren i mer enn 1 sek. når båten er på land. Uten motstand fra vannet vil thrusteren nå ødeleggende turtall svært fort. • Hvis thrusterne stopper å gi skyvekraft mens motoren er i gang, er det trolig oppstått problemer i girsystemet. Stopp umiddelbart å kjøre motoren, og skru den av. Uten motstand fra vannet vil thrusteren nå ødelegende turtall svært fort. • Når man forlater båten skal alltid hovedstrømsbryteren slås av. • Vi anbefaler å ha motoren i gang når trusteren kjøres. Da vil batterien vedlikeholdes, og det vil være høyere spenning til elektromotoren. Høyere spenning gir høyere turtall og bedre ytelse. • Ytelsen til en baugtruster avhenger av hvilken spenning motoren mottar under kjøring. Kapasiteten til batterier avtar etter hvert som de blir eldre, og dermed også ytelsen til trusteren. Ved å installere nye batterier vil trusteren yte maksimalt igjen. • Kun ett panel skal brukes av gangen, hvis to paneler brukes motsatt vei vil trusteren stoppe automatisk. Hvis to paneler opereres samme vei vil ikke dette skje. • Hvis trusteren ikke fungerer tilfredsstillende må feilen lokaliseres og rettes så snart som mulig, for at ikke trusteren skal ta ytterligere skade, skru av hovestrømsbryteren hvis feilen er av elektrisk art. • Never use a thruster close to somebody in the water, as the thruster will draw objects close by into the tunnel and contact with the rotating propellers will cause serious injuries. • With the boat on land, only run the thruster for a fraction of a second, as without resistance it will accelerate very fast to a damaging rpm. Also, while the thruster is in air, make sure that the propellers have come to a complete stop before performing a directions change of the thruster, as it might cause damage to the thruster. • If the thruster stops giving thrust while the electromotor is running, chances are that there is a problem in the drive-system. You must then immediately stop trying to run it, and turn it off, as running the electromotor for more than a few seconds without resistance from the propeller, can cause serious damage to the electromotor. • When leaving the boat always turn off the main power switch for the thruster. • We advice to always keep the main engine(s) running while using a thruster. This will keep the batteries in a good charge condition. This will also give better performance to the thruster, as a higher voltage at the thruster results in a higher torque (power) in the electromotor. • Please note that the performance of a thruster strongly depends on the voltage available at the electromotor. This voltage will decrease by time because aging batteries have a reduction of capacity. By installing new batteries the effect of the thruster should be back at the original level. • Make sure that only one control panel is used at the same time, if two panels are operated in opposite directions at the same time the thruster will not run at all. If they are operated in the same direction the thruster will run in this direction. • If the thruster is not performing or functioning as usual, the cause for this must be found and corrected as soon as possible so to avoid causing any other or further damage to the equipment. You must also turn off the main battery switch immediately in case the problem is of electric origin. • Never store anything (e.g. equipment, sails, ropes etc.) in the same compartment as the thruster. When the thruster runs for a longer period it will get hot and will cause damage. 22 SRV(P)130_170_210 1.0.6 - 2014 Troubleshooting EN Before seeking assistance at the help desk of your Side-Power dealer/distributor please perform these tests and make notes of all measurements to ensure that they have as much information as possible to work on. Some error messages and alarms will be shown in the panel display. Please refer to the control panel manual. NB! All check points and solutions must be carried out after consulting the relevant information elsewhere in this manual to understand how the system is intended to work. If you are unable to understand what to check, you must consult a professional. Check Solution Not able to turn panel on with the ON-buttons Check S-link power supply No reaction when operating the panel A system scan must be executed. Refer to control panel manual » The thruster does not start at all or works only in one direction. The flexible coupling between motor and driveshaft or the propeller drive pin might have been damaged. The SRV(P)130 og SRV(P)170 models have a flexible coupling that can fail. The coupling is visible on the underside of the motor from inside the boat. Run motor and observe the coupling. Replace coupling if neccessary. If it is required to turn the drive shaft by hand, deploy the thruster as normal by turning the control panel on, wait until the thruster stops in deployed position and turn the battery switch off. Remove the fan cover on the motor to be able to turn it. Is the propeller properly attached to the propeller shaft and is the drive pin in place. Attach or replace propeller and/or drive pin Can the drive shaft be turned by hand with the electro motor removed. If the gear leg is damaged, it is recommended to replace the complete unit - not attempt to repair internal gears and bearings. » The thruster does not start at all or works only in one direction. Refer to the control panel manual for detailed explanations of warning and error codes shown on panel display/LEDs. » The thruster has an unexpected low performance. Check voltage at thruster battery when running. If less than 10,5 V / 21V the thruster will not perform at specified effect. Check that all the brush-springs sits correctly on the brushes in the electromotor. If one or more brushes are loose/has no tension from the brush-spring, the performance will be low. Check that the propeller, gearhouse and tunnel is free from growth/ barnacles etc. If there is growth in the tunnel, this will disturb/block the waterflow and especially barnacles on the propeller will greatly reduce performance. SRV(P)130_170_210 1.0.6 - 2014 23 Problemer og løsninger NO Før du søker hjelp hos din forhandler kan du foreta noen tester, og notere ned resultatet for at forhandleren skal ha mest mulig informasjon til rådighet. Noen feilmeldinger og alarmer vil kunne vises i betjeningspanelet. Vennligst se manualen for panelet. NB ! Alle sjekkpunktene på listen må sammenlignes med informasjon gitt tidligere i manualen for å forstå hvordan systemet skal fungere. Hvis du ikke forstår sjekklisten eller de relevante opplysningene gitt i manualen så må du ta kontakt med profesjonell hjelp. Kontroller Løsning Får ikke slått på panelet med ON-knappene Sjekk strømforsyningen for S-link Ingen reaksjon ved betjening av panel Det må kjøres en system scanning. Se manual for panelet. » Elektromotoren går, men det er ingen skyvekraft. Fleksibel kobling mellom motor og drivaksel, girhus eller drivpinne til propell kan ha blitt skadet Type SRV(P)130 og SRV(P)170 har fleksibel kobling som vil kunne slure når den er defekt. Koblingen er synlig på undersiden av motoren innvendig. Kjør motor og observer. Skift kobling om nødvendig. Dersom det er behov for å dreie på drivaksel for hånd kjøres denne ned på vanlig måte ved å slå på panelet, vente til den stopper i utfelt posisjon og deretter slå av batteribryteren. Skru av viftedekselet på motoren for å kunne dreie Er propellen festet til propellakselen, og er drivpinne på plass. Fest eller erstatt propellen og drivpinnen. Med elektromotoren avmontert, kan drivakselen vris for hånd for å sjekke om gir, og lager er i orden. I tilfelle girhuset er skadet anbefaler vi skifte girhus, fremfor å prøve å reparere innvendige gir og lagre. » Trusteren går bare i en retning, eller ikke i det hele tatt. Sjekk manualen for ditt panel for beskrivelser av feilmeldinger vist i panelets display/LED » Trusteren yter mindre enn ventet. Mål spenningen på thrusterbatteriet under kjøring. Er spenningen lavere enn 10,5V / 21V vil trusteren synke i turtall og skyvekraften senkes. Sjekk at alle børstefjærene ligger riktig an mot børstene. Trusteren vil ha lav skyvekraft hvis en eller flere børster ikke får trykk fra fjærene. Kontroller propell, girhus og tunnel, og fjern eventuell algevekst og lignende. Algevekst i tunnelen vil redusere vannstrømmen, algevekst på propellen kan redusere ytelsen betydelig. 24 SRV(P)130_170_210 1.0.6 - 2014 EN Warranty statement 1.The equipment manufactured by Sleipner Motor AS (The “Warrantor”) is warranted to be free from defects in workmanship and materials under normal use and service. 2.This Warranty is in effect for of two years (Leisure Use) or one year (Commercial use) from the date of purchase by the user. Proof of purchase must be included, to establish that it is inside the warranty period. 3.This Warranty is transferable and covers the product for the specified time period. 4.In case any part of the equipment proves to be defective, other than those parts excluded in paragraph 5 below, the owner should do the following: (a) Prepare a detailed written statement of the nature and circumstances of the defect, to the best of the Owner’s knowledge, including the date of purchase, the place of purchase, the name and address of the installer, and the Purchaser’s name, address and telephone number; (b) The Owner should return the defective part or unit along with the statement referenced in the preceding paragraph to the warrantor, Sleipner Motor AS or an authorized Service Centre, postage/shipping prepaid and at the expense of the Purchaser; (c) If upon the Warrantor’s or Authorized Service Centre’s examination, the defect is determined to result from defective material or workmanship, the equipment will be repaired or replaced at the Warrantor’s option without charge, and returned to the Purchaser at the Warrantor’s expense; (d) no refund of the purchase price will be granted to the Purchaser, unless the Warrantor is unable to remedy the defect after having a reasonable number of opportunities to do so. Prior to refund of the purchase price, Purchaser must submit a statement in writing from a professional boating equipment supplier that the installation instructions of the Installation and Operation Manual have been complied with and that the defect remains; (e) warranty service shall be performed only by the Warrantor, or an authorized Service Centre, and any attempt to remedy the defect by anyone else shall render this warranty void. 5.There shall be no warranty for defects or damages caused by faulty installation or hook-up, abuse or misuse of the equipment including exposure to excessive heat, salt or fresh water spray, or water immersion except for equipment specifically designed as waterproof. 6.No other express warranty is hereby given and there are no warranties which extend beyond those described in section 4 above. This Warranty is expressly in lieu of any other expressed or implied warranties, including any implied warranty of merchantability, fitness for the ordinary purposes for which such goods are used, or fitness for a particular purpose, and any other obligations on the part of the Warrantor or its employees and representatives. 7.There shall be no responsibility or liability whatsoever on the part of the Warrantor or its employees and representatives for injury to any person or persons, or damage to property, loss of income or profit, or any other consequential or resulting damage or cost which may be claimed to have been incurred through the use or sale of the equipment, including any possible failure or malfunction of the equipment, or part thereof. 8.The Warrantor assumes no liability for incidental or consequential damages of any kind including damages arising from collision with other vessels or objects. 9.This warranty gives you specific legal rights, and you may also have other rights which vary from country to country. SRV(P)130_170_210 1.0.6 - 2014 25 15 14 13 Partslist - SRV130-170-210/250TC 12 17 13 70 35 11 42 10 53 43 9 8 52 75 73 4 34 7 6 77 76 5 4 33 31 18 30 189 188 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 22 39 26 8 51 32 56 11 57 45 12 47 40 54 9 72 2 44 16 49 15 50 14 48 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 IT 23 10 188 189 19 29 59 20 7 71 21 37 67 1 38 25 27 1 1 2 2 4 1 4 1 2 4 4 13 1 2 4 1 1 1 1 2 1 2 2 1 2 1 1 1 1 2 2 2 2 8 1 1 4 2 1 2 2 1 2 2 4 4 2 2 4 2 6 2141 6 2140 20508 13 0601 205127 20401 10 1080 210127 11070 140018 140253 6 1360 208127 72100/U-14 10 21301 140207 10 1271 LH 20 1180 10 1271 RH 9 1241 10414 140197 140151 10430 140148 140110 140028 204125 204125 10426 10431 201000 140108 140144 140064 212125 140062 115004 140060 140115 140116 10 2074 11216 10 1360 140030 113006 113005 140000 (12V) 139999 (24V) 1 140029 1 20 1172 1 20 1180 1 140027 1 113002 1 113003 7 74116 2 140025 1 7 4116 5 110006 1 140007 2 140003 2 140002 2 110007 2 140024 4 62083 2 140001 2 140019 4 140020 6 210125 1 140006 2 140017 2 140008 1 113018 2 113019 1 140005 1 140010 1 140011 1 140009 QT STOCK NO Parts List 28 5 74 36 46 69 55 6 24 41 61 3 58 The part numbers in this view do NOT refer to any of the part lists in this document. 15 14 26 13 12 11 10 SRV(P)130_170_210 9 8 1.0.6 - 2014 7 6 5 4 50 SRV(P)130_170_210 1.0.6 - 2014 SP 75 Ti / SP 95 Ti / SP 125 Ti 2.5.1- 2007 4 1 15 22 1 B 27 2 2 8 17 14 21 Date 1 5 13 11 3 4 10 9 8 Approved by 22 6 Checked by 7 11 18 2 Date 14.10.2014 1 1 Edition 4 3 Designed by 2olekr 8 11 10 14 16 23 D 4 3 1 4 3 25 17 24 3 5 5 7 6 8 10 18 25 Sheet 1/1 A 30. 29. 28. 27. 26. 25. 24. 23. 22. 21. D20. 19. 18. 17. 16. 15. 14. 13. C12. 11. 10. 9. 8. 7. 6. 5. B4. 3. 2. 1. 139999 12V 20 1180 24V Other comments: 23 plete Complete electric 9 0101 12 6 0101 9 0101 1224 6 0101 24 Com electric mmotor otor asassem bly sembly Nut for solenoid cover 6 8810 6 8810 22 Nut for solenoid cover 68 810 68 810 Solenoid cover 6 2025 6 2025 21 Solenoid Cover 92 026 62 025 Complete solenoid kit 6 0131 12 6 0131 24 20 Complete solenoid kit 9 0131 12 9 0131 24 Solenoid 41371123 41371243 19 Solenoid 1013713 41371243 Internal w iring loom 6 1226B 6 1226B 18 Internal wiring loom 15 1273B 6 1226B Electronic control box 6 1232i 6 1232i 17 Electronic control box 150000 150000 Solenoid bracket kit 6 0135 6 0135 16 Solenoid bracket kit 9 0135 12 0140 24 Key for electric motor shaft 10101440 10 1440 15 for eletric motor shaft 101 440 101 440 ElectricKey motor N/A N/A 14Brush springs Electric motor for electric motor (kit) N/A 6 0170N/A 12* 6 0170 24* 13Brushes Brush motor (kit)** Spring 02-K 6 0180 Spring12* 02-K 6 0180 24* for springs electricformotor (kit) 12 plete Brushes for motor (kit)** Brush 08-K 7 Brush 145009-K 7 1450 Com flexible coupling 11Rubber Complete flexible coupling 71 463 71 463 element 7 1451 7 1451 10 container Therm switch*** Therm 09-K 20Therm 030009-K 20 0300 Oil w ith holder 9 hoseComplete gearleg*clam ps 90 601 90 601 20 0400 20 0400 Oil w ith hose 8 bolt*bracket 101 080 101 080 8 0500 8 0500 Com pleteGearleg m otor 7 O-ring seals Driveshaft 10 1440 10 1440 in key motor bracket 7 1340 7 1340 8 0600 8 0600 Com plete gearleg 6 Gasket 90 610 90 610 Gearleg bolt 7 1080 7 1080 5 Zink anode 201 180 201 180 Drive shaft seal 7 1350 7 1350 4 Locknut 101 260 101 260 Drive shaft key 6 1440 6 1440 3 Propeller washer 201 181 201 181 Propeller shaft seal 6 1350 6 1350 2 Propeller drivepin 91 241 91 241 Gasket 8 0610 8 0610 1 Propeller 10 1271 RH 10 1271 RH Oil drain screw w ith gasket 6 1220 6 1220 *** Zinc Please provide thruster serial number when ordering anode 7 1190Therm7switches 1190 ** Please provide thruster serial number when ordering brushes and brush springs Locknut 4 1260 4 1260 * Gear leg bolt 12830 must be used on SRV/L. Propeller w asher 7 1181 7 1181 Propeller drive pin 6 1241 6 1241 Propeller 7 1260 7 1260 w hen ordering brushes and brush springs. * Please provide thruster serial number Ref: 140000 Complete Retract Part # 20 1180 Anode Retract 24 25 Pcs 12/04 < 24V 140144 12V 140144 SP 75 Ti SRV(L)(P) 130/250T Model period 26 Sensor Retract Original model Model 5 5 9 12 15 C 19 26 12 19 D 26 16 4 21 28 13 20 6 24 22 29 27 20 C 6 5 5 23 30 Partslist SP - SRV130/250T 75 Ti 50 SP 75 Ti / SP 95 Ti / SP 125 Ti 28 B SRV(P)130_170_210 5 Designed by 3 2olekr 1 2 2 Approved by 22 6 Checked by 8 17 14 21 Date 1 5 13 11 3 4 10 9 8 15 22 Date 14.10.2014 1 1 Edition 4 4 1 7 11 18 2 D 4 3 1 4 3 8 11 10 14 16 23 5 5 7 6 8 17 24 3 25 10 18 25 Complete Retract Complete electric motor assembly 24 23 140000 20 1180 140144 Part # 24V 12/04 < PcsTi SP 75 12V 10 0101 24 139999 20 1180 140144 24V SRV(L)(P) 170/250TC Sheet 1/1 A 22 30. w hen ordering brushes and brush springs. * Please provide thruster serial number Other comments: 0101 12 6 0101 24 Com m otor assem bly Nut forplete solenoidelectric cover 686810 Nut for solenoid cover 6 8810 6 8810 29. 21 Solenoid Cover 102 025 Solenoid cover 6 2025 6 2025 28. 20 Complete solenoid kit 10 0131 24 Complete solenoid kit 6 0131 12 6 0131 24 27. 19 Solenoid 41371243 Solenoid 41371123 41371243 26. 18 Internal wiring loom 6 1226B Internal w iring loom 6 1226B 6 1226B 25. 17 Electronic control box 6 1232i Electronic control box 6 1232i 6 1232i 24. 16 Solenoid bracket kit 10 0140 24 Solenoid bracket kit 6 0135 6 0135 23. 15 Key for eletric motor shaft 101 440 Key for electric motor shaft 10 1440 10 1440 22. 14 Electric motor N/A Electric motor N/A N/A 21. 13 Brush springs for motor (kit)** Spring 04-K Brush springs for electric motor (kit) 6 0170 12* 6 0170 24* D20. 12 Brushes for motor (kit)** Brush 14-K Brushes for electric motor (kit) 6 0180 12* 6 0180 24* 19. 11 Complete flexible coupling 71 463 7 1450 7 1450 18. Com plete flexible coupling 11a17. Hub flexible coupling Rubber element 7 1451 7 1451 11b16. Rubber element w ith holder 20 0300 20 0300 Oil container 10 15. Thermo switch*** Therm20 09-S 0400 20 0400 Oil hose w ith hose clam ps 9 14. Complete gearleg* 130 601 8 0500 8 0500 Com plete m otor bracket 8 13. Gearleg bolt*seals in motor bracket 101 080 O-ring 7 1340 7 1340 7 C12. Driveshaft key gearleg 101 440 8 0600 8 0600 Com plete 6 11. Gasket 101 312 Gearleg bolt 7 1080 7 1080 Drive 7 1350 7 1350 5 10. Zink anodeshaft seal 201 180 Drive shaft key 6 1440 6 1440 4 9. Locknut 101 260 Propeller shaft seal 6 1350 6 1350 3 8. Propeller washer 201 181 Gasket 8 0610 8 0610 2 7. Propeller drivepin 91 241 Oil drain screw w ith gasket 6 1220 6 1220 6. 1 Propeller 10 1271 LH/RH Zinc anode 7 1190 7 1190 5. *** Please provide thruster serial number when ordering Therm switches B Locknut 4 1260 4 springs 1260 4. provide ** Please thruster serial number when ordering brushes and brush Propeller w asher 7 1181 7 1181 3. * Gear leg bolt 12830 must be used on SRV/L. Propeller drive pin 6 1241 6 1241 2. Propeller 7 1260 7 1260 1. Ref: Anode Retract 25 Model period Sensor Retract Original model 26 Model 5 5 9 12 15 19 26 C 26 16 4 21 28 12 19 D 24 22 29 C 6 6 5 27 20 13 20 6 6 23 30 SP 75 Ti Partslist - SRV170/250TC B 2.5.1- 2007 1.0.6 - 2014 50 B 5 4 SP 75 Ti / SP 95 Ti / SP 125 Ti 2.5.1- 2007 SP 155 TCi / SP 200 TCi / SP 240 TCi / SP 285 TCi SRV(P)130_170_210 1.0.6 - 2014 4 3 7 6 8 1 8 1 17 24 26 3 25 8 11 10 15 22 22 2.5 - 2006 2 8 1 6 2 Date 1 3 4 1 2 Approved by 8 7 17 14 21 5 13 11 11 10 99 8 2 22 6 Checked by 7 13 11B 17 11A 18 24 23 19 11 18 10 14 14 16 23 25 Date 14.10.2014 1 1 Edition 4 3 2 Designed by 2olekr 11 10 18 25 27 12 19 D 4 3 1 4 3 19 26 29 20 5 4 5 5 5 28 13 20 D 12 12 9 15 15 Gear oil EP 90 16 26 16 21 3028 C 24 22 29 27 20 C sembly 140000 20 1180 140144 SP 75PcsTi SP20200 TCi 1180 12/04 < 12/04 <Part # 12V 24V Part # 12 6 0101 24 68 6810 0101 24V 6 8810 6 8810 10 0101 24 139999 140144 24V SRV(L)(P) 210/250TC Nut for solenoid cover Com plete electric m otor assem bly Nut for solenoid cover Solenoid Cover 102 025 13 0101 24 31. 28. Com plete electric m otor assem bly Solenoid cover 6 2025 6 2025 20 Complete solenoid kit 10 0131 24 66 8810 solenoidsolenoid cover kit 30. 27.Nut for Complete 0131 12 6 0131 24 19 Solenoid 41371243 cover 20 2027 29. 26.SolenoidSolenoid 41371123 41371243 18 Internal wiring loom 6 1226B solenoid kit loom 15 0131 24 28. 25.CompleteInternal w iring 6 1226B 6 1226B 17 Electronic control box 6 1232i 1013703 27. 24. Solenoid Electronic control box 6 1232i 6 1232i 16 Solenoid bracket kit 10 0140 24 w iring loom 15 1273B 26. 23. Internal Solenoid bracket kit 6 0135 6 0135 15 Key for eletric motor shaft 101 440 6 10 1232i 25. 22. Electronic Key for control electricbox motor shaft 1440 10 1440 Electric motor 10N/A 0135 24. 1421. Solenoid Electricbracket motor kit N/A24 N/A 13 Brush springs for motor (kit)** Spring 04-K 10 144012* 6 0170 24* electric motor shaft 23. 20.Key for Brush springs for electric motor (kit) 6 0170 D Brushes for motor (kit)** Brush 14-K motor for electric motor (kit) 22. 1219.Electric Brushes 6 N/A 0180 12* 6 0180 24* 11 Complete flexible coupling 20 TC 24* 151450 0170 springs for electric motor (kit) 21. 18.Brush 7 1450 7 1450 Com plete flexible coupling 11a Hub flexible coupling 201 453 15 0180 24* for electric 20. 17.Brushes Rubber elementmotor (kit) 7 1451 7 1451 Rubberflexible element coupling 2011450 452 TC 20 19. 11b Com plete 20 0300 20 0300 16. Oil container w ith holder 10 Thermo switch*** Therm 06-K 2020 1453 18. 15.Hub 0400 20 0400 Oilflexible hose coupling w ith hose clam ps Complete gearleg* 130 603 208 1452 element 17. 9 14.Rubber 0500 8 0500 Com plete m otor bracket Gearleg bolt* 101 080 207 0300 16. 8 13. Oil container w ith holder O-ring seals in motor bracket 1340 7 1340 Driveshaft 101 20440 15. 7 C12. Oil hose wplete ithkey hose clam ps 80400 0600 8 0600 Com gearleg Gasket 101 13312 14. 6 11. Com plete m otor Gearleg boltbracket 70500 1080 7 1080 10180 seals in motor 13. 5 10.O-ring Zink anode 201 Drive shaft sealbracket 71340 1350 7 1350 13260 12. 4 Com gearleg Locknut 101 Drive shaft key 60600 1440 6 1440 9. plete 10181 boltwasher 11. 3 8. Gearleg Propeller 201 Propeller shaft seal 61080 1350 6 1350 10241 shaft drivepin key 10. 2 7. DrivePropeller 91 Gasket 81440 0610 8 0610 206LH/RH 1351 shaft seal 9. 1 6. Drive Propeller 10 1271 Oil drain screw w ith gasket 1220 6 1220 2071350 seal 8. Zincshaft anode 1190 5. Propeller *** Please provide thruster serial number when ordering Therm switches7 1190 10 1312 7. ** Please B4. Gasket Locknut 4 1260 4 1260 provide thruster serial number when ordering brushes and brush springs 1071220 screw washer ith gasket 6. * Gear Propeller 1181 7 1181 3. Oil legdrain bolt 12830wmust be used on SRV/L. 2061180 5. Propeller drive pin 1241 6 1241 2. Zinc anode 1071260 4. Propeller 1260 7 1260 1. Locknut 20 1181 Propeller w asher 3. Propeller key 2. Other comments: 10 1241 10 1270 ?? Propeller 1. ?? Need to indicate Other comments: * Please provide thruster serial number if this is a left hand A w hen ordering brushes and brush springs. (LH) or right hand * Please provide thruster serial number (RH) propeller. Sheet w hen ordering brushes and brush springs. 1/1 Ref: 29. 21 2230. Ref: 23 Model period Complete electric motor as- Complete Retract 24 Original model Original model 25 Anode Retractperiod Model Sensor Retract 26 6 6 5 31 21 6 6 23 30 Model SP 75 Ti Spareparts SP 200 TCi Partslist - SRV210/250TC 5 B 28 29 Revision Revision Date Comment A 270814 Changed description of cut out hole for thruster case. New mesurements. Page 4-6. Changed last page. Updated parts list. Updated sealant info. (Removed Sikaflex 292i) B 141014 Implemented precautions page 4 and made parts list (page 26-29). C 231014 Updated mould in instructions page 9. D 271014 Updated parts list 30 SRV(P)130_170_210 1.0.6 - 2014 Notes SRV(P)130_170_210 1.0.6 - 2014 31 Worldwide sales and service www.side-power.com SLEIPNER MOTOR AS P.O. Box 519 N-1612 Fredrikstad Norway Tel: +47 69 30 00 60 Fax:+47 69 30 00 70 www.side-power.com sidepower@sleipner.no