Smart Buildings and the future of Middle East Energy Efficiency in Buildings - Coatings on Architectural Glass Micha Pawelka Interpane Glass Germany – Office Middle East Content Introduction Thin film coatings on glass Color Summary Introduction Introduction It is a minor object - the window glass what I mean – but if it fails, it is very important. Mark Twain Primary benefits (amongothers) Supply with natural daylight Protection against rain, wind, heat & cold Transparency or translucency Means of communication Supply with fresh air Secondary benefits (among others) Thermal insulation Acoustic insulation Solar control Sustainability Object and personal security Fire protection Utilization of solar energy Comfort Means of design Structural Element Demands on glass in architecture Aesthetics Creative Liberties / Geometries/ Shapes Colouring Reflectance Energy Efficency– climatical adjusted to regional needs Minimum cooling in summer large glass facades Reducing the loss of heat in winter - however transmit light and energy Comfort Indoor Climate „Flexible“ Product Production/ Logistics Thin film coatings on flat glass Glass follows function… Different Groups of coatings optical properties (influencing the transmission, reflection & absorption) electrical properties (e.g. emissivity) mechanical properties (e. g. changing the dirt and waterrepelling potential) chemical properties (e. g. protective layers against chemical attacks) decorative properties (changing the appearance of a glazing) Difference of thin film & thick film coatings thin film coating thickness ≤ 1µm e.g. materials deposited from the vapour phase in a vacuum or from vapour, liquid or solid phase under atmospheric conditions thick film coating e. g. lacquer, resin or foil coatings thickness > 1µm Thin film coatings on flat glass Thermal insulation Solar control - selective & non selective Design applications „Self cleaning glass“ Shielding glass for electromagnetic radiation Radar signal attenuation Anti-reflective glass Conductive coatings e.g. für electrochromic or heatable glass Coatings for solar applications – photovoltaics, solar heat Mirrors Complex system of electric conductivity & interference intermediate layer intermediate layer Solar control Principle Structure of a coating on glass Low E Classification of coated glass EN 1096 Category A B C D S Description The coating can be used room sided and weather sided Can be used for single glazings, coating only to the room side Coating only to the cavity of insulating glass Application Example Standard Monolithic, Titanium-Oxide coating, EN 1096-2 Insulating glass self-cleaning coatings Monolithic, oxide based solar EN 1096-2 Insulating glass control coating (ipasol „bright“) Insulating glass Solar control and EN 1096-3 thermal insulating glass on silver basis Insulating glass Gold sputtering coatingsEN 1096-3 Like category C, must be processed to insulating glass directly after production Coating to room side or Monolithic, Antireflection-coatings, EN 1096-2 outside of the building, such Insulating glass low-reflecting surfaces as shop fronts Solar Spectrum intensity of radiation/W/m²µm Energy Contributions: 100% = 4% UV + 55% VIS + 41% NIR Visible 1200 Solar Radiation 1000 800 short wave thermal radiation 600 400 4% 55% 41% 200 0 500 UV VIS 1000 1500 NIR Wave length [nm] 2000 2500 Basically Absorption Transmission + Absorption + Reflection Σ 100% Solar Radiation Reflection Reflection Transmission Solar Radiation Radiation in detail Thermal Insulation & Solar Control Principal Types I. Thermal Insulation Glazing • High solar factor (g value) • High visible light transmission TV II. Solar control Glazing • On cooling load adjusted solar factor (g value) • Maximized light transmission- depending on the solar factor Basically: • Good thermal insulation = low Ug-Value Additional Requirements: III. Optimized Triple Glazing („passive house“) • Reduced Ug-Wert 0,5 bis 0,7 W/(m²K) at a maximized solar factor & light transmission Thermal Insulation & Solar Control RTA Diagramm for a Low E coating UV VIS NIR RTA Diagramm for ipasol neutral 70/39 UV VIS NIR RTA Diagramm for ipasol platin 25/15 UV VIS NIR Light Transmission τL Selectivity Ration S Solar Control Glass Thermal Insulation SHGC or g-value Dr. Gunter Pültz, Müller BBM, Poster Glasmuster Coating Types Different solar high performance coatings offers a wide range of possibilites for design and the compliance with the requirements of building physics values Solar factor range from 42% down to 15% Influencing the solar factor Increasing the energy absorption due to tinted glass or coatings High reflective coatings Combination of absorbing glass with selective coatings Size of the IGU Cavity Kind of gas filling (Air, Argon, Krypton) Type of glass (e. g. low iron glass) & glass thickness Additional features e. g. IGU with blinds in the cavity Electrochromic switchable glass e. g. E-Control Printed, coated or colored interlayer for laminated glass Position of the coating Surface treatment e.g. printings (coverage!) Coating Positions total energy transmission 70/39 Pos. 3 solar factor 49% 4/16Ar/:6 35.7 70/39 Pos. 2 solar factor 39% 6:/16Ar/4 35.7 internal secondary heat gain 14.6 2.8 radiation total energy transmission reflection absorption external secondary heat gain solar factor internal secondary heat gain Impact of the solar factor Printing on glass- Hamilton House ipasol neutral 70/39 + white ceramic frit on pos. #2 6: - 16 Argon - 4 100 T(L) Data 80 60 R(Le) direct + diffuse 40 20 solar factor 0 0 20 40 60 80 100 Coverage Sample: 50% coverage Light transmission: 40 [%] Solar factor: 24 [%] performance data acc. EN 410 +/- 5% absolutely ipasol neutral 70/39 + black ceramic frit on pos. #2 \ 6: - 16 Argon - 4 100 T(L) Data 80 60 R(Le) direct + diffuse 40 20 solar factor 0 0 20 40 60 80 100 Coverage Sample: 50% coverage Light transmission: 35 [%] Solar factor: 22 [%] performance data acc. EN 410 +/- 5% absolutely Non Selective Coatings RTA Diagramm for ipasol bright neutral 6mm UV VIS NIR RTA Diagramm for ipasol bright grey 6mm UV VIS NIR Non-Selective Coatings Design Coatings Design Coatings Design by Foreign Office Architects Design Coatings Design by Foreign Office Architects Technical performances in insulating glass: 6 mm ipachrome design on face 2, over coated with ipasol neutral 70/39 16 mm argon 6 mm float * 25% covered with ipachrome design TL: 53% RLe: 23% g: 30% Ug: 1.1 W/m²K * 50% covered with ipachrome design TL: 37% RLe: 33% g: 22% Ug: 1.1 W/m²K The calculated data are based on spectral measurements in accordance with EN 410 Tolerances with respect to the photometric properties: +/- 3 The determination of the characteristics is within the responsibility of planning Thermal Transmittance coefficient Ug in W/(m²K) Solar Factor (SF or g value) in % Light transmission TL in % Light reflectance outside RL,a in % General colour rendering index Ra,D (dimensionless) Selectivity S (quotient of TL and g value, dimensionless) with influence on the glass thickness and the glass build up Sound insulation index Rw in dB Necessary minimum glass thickness due to structural, safety and climate load requirements High Performance Coatings against performance data Light Transmission (L) Selectivity S = L / SC Colour Absorption, Reflexion Ug Solar Factor SC Impression Energy Absorption, Reflexion Colour Color Rendering Index External appearance: Ra,R Color index via reflectance Interpretation of the colors of the external facade (Ra). The glass reflects the light. The color index via reflectance is Ra,R Internal appearance: Ra,D Color index via transmittance Interpretation of colors in the interior (Ra). The light passes through the glass. The color index via transmittance is Ra,D The CIELAB colour coordinate system (CIE 1976) E* a * b * 2 2 L * 2 Summary Coatings should be… Future !?- No realistic! Future !?- No realistic! #1 #2 #3 #4a #4b #5 #6 #7 #8 Heat strengthened glass 8 mm Design: Textured ‚Metal‘ Coating PVB-Interlayer Heat strengthened glass 8 mm High performace coating Design: grey screen printing Cavity 16 mm Argon Low E coating Clear float 6 mm PVB-Interlayer Clear float 6 mm Summary The physical limits will be tested Double and triple layer insulating glass is the future Different requirements can be met with the material glass and particularly with thin film coatings In future nearly every surface of an IGU will have an coating It is important for architects, planners, clients and glass consultants to work together from an early stage to reach a solution that meets all the requirements Thank you very much for your attention! www.interpane.com © Please note that all illustrations and images are protected by copyright. The presentation was drawn up with the best intentions. We accept no liability for any errors that may be contained in it.