Water-Conserving Irrigation Systems for Furrow Irrigated Soybean and Rice Grown in the Mississippi Delta Joe Massey Department of Plant & Soil Sciences Mississippi State University Acknowledgements Collaborators • Justin Dulaney (Coahoma Co.) • Earl Kline (Bolivar Co.) • Collier Tillman (Leflore Co.) • Buddy Allen (Tunica Co.) • Kirk Satterfield (Bolivar Co.) • Tim Walker (MS DREC) • Shane Powers (YMD) • Lyle Pringle (MSU DREC) • Jim Thomas (MSU ABE ret.) • Tom Eubank (MSU DREC) Support • MAFES • MS Rice Promotion Board • MS Water Resources Research Institute • MS Soybean Promotion Board • YMD Soybean-Rice Rotation • Common rotations are 2:1 or 1:1 soybean:rice. • 2008 crop value: ~$430 million (soybean) and ~$208 million (rice) for the Mississippi Delta. Crop Acres in MS Delta USDA NASS (2011) Harvested Acres (thousands) 1600 1400 Soybean Acres (Delta only) 1200 1000 800 600 400 Rice Acres 200 0 1998 2000 2002 2004 2006 Year 2008 2010 2012 Avg. Irrigation Water Use (A-ft/A) Average Irrigation Water Use (A-ft/A) (YMD, 2010) 4 9-yr rice avg = ~3.07 A-ft/A 3.5 3 2.5 2 1.5 9-yr soybean avg = ~0.76 A-ft/A 1 0.5 0 2000 2002 2004 2006 Year 2008 2010 2012 Estimated Irrigation Water Use (A-ft/A) 247,000 A rice @ 100% flood irrigated x 3.07 A-ft/A = ~758,000 A-ft water/yr (rice crop) 1,054,000 A soybean @ 65% irrigated x 0.76 A-ft/A = ~520,000 A-ft water/yr (soybean crop) Estimated combined rice-soy water use: ~1.3 million A-ft/yr YMD total water use in 2010: ~2.5 million A-ft/yr 2011 Soybean Phaucet-Optimzed Furrow Irrigation Results Tillman Farm Homeplace Fields A and B Conventional Design (33.8 A) Phaucet + Timer (40.6 A) Savings (%) 16.8 13.7 22.6 4 4 --- Energy Use (gal/A) (est.) 11.8 9.6 20 Total Pumping Time (hrs) NA NA NA Soybean Yield (bu/A) 33.8 42.6 21 Water Use (A-inches) # of Irrigations Potential Water Savings in FurrowIrrigated Soybean (A-ft/A) 1,054,000 A soybean @ 65% irrigated x 0.76 A-ft/A = ~520,000 A-ft water/yr (soybean crop) @ 22% savings via Phaucet = up to ~100,000 A-ft YMD estimated average overdraft: ~300,000 A-ft/yr Soybean Phaucet-Optimzed Furrow Irrigation Results Comments: MSU Phaucet trials have been conducted on rectangular, relatively ‘uniform’ fields…savings could be greater than 22% on hard-to-water, irregularly-shaped fields, but such fields are hard to study. Phaucet Comments: Pump timers may be important to securing savings unless someone will be present to shut-off well when field waters out. Murphy Switch Brand ~$280 each Grainger Brand Switch ~$30 each Potential Water & Energy Savings in Rice Pringle (1994) How much water does rice actually need? Depending on soil and cultivar, rice needs ~14 to 25 inches water (1.1 to 2.1 A-ft/A) per 80-day flood in Mississippi. Avg. Deep Percolation Losses Soil Inches per 80-d Flood Sharkey 1.2 Alligator 1.2 Forestdale 3.3 Brittain 3.6 1991 rainfall was 66.5% of avg. 1993 rainfall was 97.9% of avg. Avg. EvapoTranspiration Losses Variety Measured ET (inches) Rosemont 12.8 ± 3.0 Maybelle 13.6 ± 1.7 Newbonnet 15.7 ± 2.2 Lemont 16.7 ± 2.1 ET was linearly-related to biomass production YMD (2009) (A-in/A) 6-yr average water use in Mississippi rice production 55 50 45 40 35 30 25 20 15 10 5 0 44 38 38 31 Total H2O Requirements (ET + Soil Percolation) = ~14 to 25 A-in/A 20 9 9 Coutour Levees Straight SL + Side Levee Inlet (SL) Zero Grade Pringle (1994): Water Use Requirements for Rice in the MS Delta Seasonal Rainfall Estimated Adoption Rates for Rice Irrigation Systems in MS (2009) Sources: MSU Extension Service grower surveys; rice consultant surveys; YMD permitting data. Zero-Grade Rice Irrigation Agronomic Issues Limit Adoption Drawbacks of Zero-Grade Systems: 1. Water-logging of rotational crops, leading to continuous rice systems Conversion of 0-Grade to “Ridge-Irrigation” in Tunica Co. which can result in Farmers creating crest in center of 0-grade 40-acre fields to 2. Pest management issues have 0.3-ft fall: (weed resistance; herbicide carryover) and • Rice irrigated as normal for 0-grade. 3. Loss of yield bump associated with •Soybean irrigated with tubing placed on ridge down center of Soy-Rice Rotation field. Estimated Adoption Rates for Rice Irrigation Systems in MS (2009) Sources: MSU Extension Service grower surveys; rice consultant surveys; YMD permitting data. Multiple-Inlet Irrigation in Straight-Levee Systems Straight-Levee System Riser Multiple-Inlet Irrigation in Straight-Levee Systems MAFES Publication No. 2338 Thomas et al. (2004) Advantages of Side-Inlets: • More rapid flood establishment. • Reduced nitrogen loss. • Improved herbicide activation. •Greater control of flood. • Facilitates adoption of other water-saving practices. Tacker (2010): Approximate cost = $12/A (tubing + labor) Estimated Energy Used By Groundwater-Based Irrigation Systems per A-in Water Delivered State Diesel (gallons) Electric (kWh) per Acre-in water pumped AR 1 38 (Tacker) LA (Sheffield) MO 42 water not pumped, For 1.1 every inch of at least 0.7 gallon/A diesel fuel saved. 0.8 30 0.7 27 0.9 gal 34 kWh (Vories) MS (Thomas) Avg. (A-in/A) Approximate water and fuel savings for adoption of side-inlet in straight-levee system 55 50 45 40 35 30 25 20 15 10 5 0 38 38 38 - 31 in = 7-in water savings (22%) @ 0.7 gal diesel/in = 5 gal diesel/A @ $3/gal = ~ $15/A 31 Less ~$12/A cost of tubing and labor = ~ $2/A net savings 9 9 Coutour Levees Straight SL + Side Levee Inlet (SL) Zero Grade Seasonal Rainfall (A-in/A) Approximate water and fuel savings for adoption of side-inlet in straight-levee system with 25 A-in/A target 55 50 45 40 35 30 25 20 15 10 5 0 38 - 25-in = 13-in water savings (52%) @ 0.7 gal diesel/in = 9 gal diesel/A saved @ $3/gal diesel = ~$27/A 38 less tubing + labor = $15/A (net) 38 31 Total H2O Requirements (ET + Soil Percolation) = ~14 to 25 A-in/A 9 9 Coutour Levees Straight SL + Side Levee Inlet (SL) Zero Grade Seasonal Rainfall Estimated Irrigation Water Use (A-ft/A) 247,000 A rice x 0.45 = 112,500 A straight-levee rice x ~ 1-ft/A water savings (38 A-in 25-A-in) = ~100,000 A-ft savings saved by adoption of multiple-inlet irrigation on existing straight-levee fields Phaucet-optimized savings in soy: Up to 100,000 A-ft Multiple-inlet rice irrigation savings: Up to 100,000 A-ft = ~ 2/3 of 300,000 A-ft annual overdraft (potential) (A-in/A) Average Water Use by Different MS Rice Irrigation Systems 55 50 45 40 35 30 25 20 15 10 5 0 9-yr average @ Dulaney Seed 44 38 31 22 Coutour Levees 20 + Side Inlet Zero Straight SL + Side SL Intermittent +(Dulaney) Intermittent Grade Levee (SL) Inlet Seasonal Rainfall (A-in/A) Average Water Use by Different MS Rice Irrigation Systems 55 50 45 40 35 30 25 20 15 10 5 0 4-yr average @ Kline Farms 44 38 31 21 Coutour Levees 20 + Side Inlet Zero Straight SL + Side SL Intermittent +(Dulaney) Intermittent Grade Levee (SL) Inlet Seasonal Rainfall Farmers Extend Savings of Multiple-Inlet Rice Irrigation by: • Managing flood to increase rainfall capture and to reduce over-pumping. • Very shallow flooding. • Managing each paddy as separate production unit. Flood Management within Each Paddy Top of Levee Top of Levee Emergency Overflow Top of Gate ~12-in 4-in Freeboard for Rain Capture 4-in Controlled Flood • Irrigate each paddy as needed, not on a schedule. • Prevent water movement from one paddy to next. • Keep levels low to capture rainfall. Multiple-Inlet Irrigation in Straight-Levee Systems Tacker (2010): Approximate cost = $12/A (tubing + labor) 2011 Rice Irrigation Trials Kline 38-A field, clay soil (A-in/A) Total H2O Use = 7.6-in (rainfall) + 18-in (irrigation) = 25.6-in 55 50 45 40 35 30 25 20 15 10 5 0 44 38 31 20 9 Coutour Levees Straight SL + Side Levee Inlet (SL) Zero Grade Seasonal Rainfall Depth Gauges Used to Aid in Flood Management • Allows rapid determination of flood status. • Tillman constructed 200 in an afternoon. Flow Meters used as Management Tool Permanently Installed Saddle-Type Flow Meters used as Management Tool Portable flow meter Tools & Methods to Efficiently Lay Tubing Tools & Methods to Efficiently Lay Tubing Tools & Methods to Efficiently Lay Tubing Takes a 3-person crew ~1 hour to lay one roll of 10 mil x 15-in tubing, install gates, punch air holes, and begin initial flood. Summary Multiple (Side) Inlet Irrigation is: A proven, cost-effective flood management tool currently available to MS growers. Serves as a ‘foundation’ on which greater water and energy savings can be achieved by managing flood to capture rainfall and reduce over-pumping. 2010 tubing + labor costs: ~$12/A (Tacker, 2010) Takes a 3-person crew ~1 hour to install one roll of tubing incl. gates (E. Kline; J. Dulaney, 2011) Summary Phaucet-optimized savings in soy: Up to 100,000 A-ft Multiple-inlet rice irrigation savings: Up to 100,000 A-ft = ~ 2/3 of 300,000 A-ft annual overdraft (potential) Systematic Approach to Water and Energy Conservation in Irrigation of Row Crops Crop Breeding Agronomic Management Managing shortEconomics vs. longer-term risks State/Federal Regulations Irrigation Technology