MANUEL LASER MACHINE SPEEDY 300 WORKSHOP BOUWKUNDE AND ID AT VERTIGO SPEEDY 300 The laser machine Speedy 300 in the workshop at Vertigo 0 makes it possible to cut and engrave different materials with great accuracy (+/- 0,05mm). It is a good way to create an accurate model of your design. This manual provides information on what should be done before using Speedy 300 and how to use Speedy 300. Please read this manual carefully before start using Speedy 300. Note that the use of Speedy 300 is allowed only under supervision of qualified staff of the workshop. Before Speedy 300 can be used it is recommended to reserve a time block of min ½ hour and max 2 hours to actually use Speedy 300. After having used this time block it is possible to make a new reservation. This can be done at the counter desk of the workshop. MATERIALS The following table shows which materials can be cut and/or engraved. We only use materials which are available in the workshop shop. Have the material ready before using Speedy 300. Timber: - MDF 2, 3, 4, 6, 9 mm thickness - Plywood 1, 1.5, 2, 3 mm thickness - Balsa 2 mm thickness Cardboard and Paper: - Dexboard grey and black: 1, 1½, 2 mm thickness - kraftliner 0,4 mm - effencraft 1 mm thickness - displayline White ½, 1, 1½ and 2 mm thickness - Pletboard 1 mm en 1.5mm thickness - Black paper 450 x 640 Synthetic Materials: - Vivak (transparent moulding-sheets) 0.5, 0.75 ,1.0 ,1.5 ,2.0 mm thickness - Perspex (transparent) 2.0 ,3.0 ,4.0 ,5.0 ,6.0 , 8.0 mm thickness - Translucent akryprop 0.5 mm , 1.2 mm COSTS Using Speedy 300 costs € 7.50 per half hour with a maximum of 2 hours. Paying is done by CHIP or PIN at the counter in the workshop. materialenlijst Pagina 1 24-2-2014 PREPARE WITH AUTOCAD To cut and/or engrave material with Speedy 300, make a drawing in AutoCAD. Draw to the scale of your model. The maximum size of the material is 700x400mm, so make sure that the drawing is divided into areas that are equal to or smaller than this size. Keep a distance of at least 5 mm clear of the outline 700x400 mm. So draw within a border off 690x390 mm. Draw each line only once, so that no overlapping will occur. Combine cutting lines to cut as efficiently as possible. This saves a lot of time. (See example below) Draw with line thickness of 0.001 mm. The order in which the lines are drawn is the order in which Speedy 300 will cut and/or engrave. The laser cutter works in order off color. The best way to build up a file is by using colors. The order of color is the order of cutting. Make sure the colors are given “by-layer” and not “by-object”. Start with Red for marking lines or first inner lines, Blue for next inner lines, Cyan for outer lines. Red (R=255, G=0, B=0) or (C=0, M=100, Y=100, K=0) this color is used for engraving vector lines (not through) and cutting lines. This can be done by power adjustment at Speedy 300. Blue (R=0, G=0, B=255) or (C=100, M=100, Y=0, K=0), cutting lines Desert Blue (R=97,G=111,B=133) or (C=40, M=20, Y=0, K=40), cutting lines Cyan (R=0, G=255, B=255) or (C=100, M=0, Y=0, K=0). Cutting lines Green ( R=0,G=255,B=0) or (C=100,M=0,Y=100,K-0) cutting lines Black (R=0, G=0, B=0) This color is used for engraving text surfaces, pictures and bitmaps. Save the file. Auto-cad 2012 materialenlijst Pagina 2 24-2-2014 PREPARE WITH ILLUSTRATOR If you prepare your job with illustrator be sure to save it as an illustrator CS6 version, PDF Compatible and not compressed as shown below. VAN CAD OF ILLUSTRATOR NAAR COREL After making a drawing in AutoCAD, these files need to be processed with CorelDraw X6. Open CorelDraw go to ‘file’ and click ‘import’. Select the .dwg-file and click ‘ok’. Select all lines and check line thickness Change the thickness of every line to 0,001mm. (If you haven’t given lines the correct color in the AutoCAD drawing, you can do this here by changing the color of the outline.) Save this file as a .cdr-file. Save this file on a memory stick. Take the memory stick to the workshop at the day and time you reserved Speedy 300. Get the material you want cut and/or engraved ready. materialenlijst Pagina 3 24-2-2014 VAN COREL NAAR TROTEC Open the .cdr-file in CorelDraw on the computer next to Speedy 300. Select the part of the drawing which needs to be cut and/or engraved. (The size of this selection can maximally be 700x400mm. This can be checked at the top bar. Go to ‘file’ – ‘print’. At ‘printing range’ [afdrukbereik] select the option ‘selection’ [selectie]. Go to ’properties’ [eigenschappen] next to the selected printer (Trotec) and enter the size of the printing area (width and height). Go to the layout-tab and select the option ‘center page’ [afbeeldingen opnieuw positioneren op het midden van de pagina]. If on the screen next to the selected printer the drawing appears and fits to this page, press ‘ok’. Now a screen appears where you are asked to enter a job name and number. At ‘job name’ enter your name e.g. ‘ 3 mm mdf ‘. materialenlijst Pagina 4 24-2-2014 PRINTEN MET TROTEC When the print job is sent to the Trotec printer, the program ‘Trotec job control 9.4.4’ will automatically start up. Go to this program. On the right side of the screen, the print job will appear. Drag the job into the working area. It will appear on the center of the screen as a black square. If you would like to see the lines to be cut and/or engraved, click the red lined square in the top bar. Click on the icon (materiaalsjablonen) next to the red lined sqaure in the top bar. A table with colors and settings will appear. For each color you have three options, Engrave, cut, skip. Table ‘material templates’ Check the settings of each color. These settings depend on the material which needs to be cut and/or engraved. There is a list available at the workshop with standard settings of each material. Place the material which needs to be cut or engraved on the honeycomb. Ask a member of the staff of the workshop to focus the laser. When this is done, press the play-button on the bottom-right side of the screen. Speedy 300 will now start cutting and/or engraving. If you want to cut and/or engrave the same job again, click on the right mouse button and click ‘reset job [taak herstellen]’. Check the settings and focus and press play. materialenlijst Pagina 5 24-2-2014