29 CFR 1926.400 SECTION K GA Tech Health and Safety Consultation Program INTRODUCTION This training information has been prepared by the Safety and Health Consultation Program at Georgia Tech with the technical collaboration of Mr. Juán C. Rodriguez and under the sponsorship of OSHA. Its content may be copied and distributed for free, and the only request made to the user is that Georgia Tech’s Safety and Health Consultation Program be acknowledged as the source. All information contained in this training is believed to be correct by the authors, but it is important to point out that, this is not an official OSHA publication and has not been revised or approved by OSHA. The user should be aware that the recommendations provided in this training do not replace any OSHA standard or regulation. Georgia Tech Safety and Health Consultation Program Georgia Tech Research Institute 260 14th Street, Fourth Floor Atlanta, GA 30332-0837 Voice : (404) 407-7431 FAX : (404) 407-8275 Web http://www.oshainfo.gatech.edu GA Tech Health and Safety Consultation Program WHY? As a result of the frequent use of electrical tools in the construction field, it is often necessary to make temporary use of flexible extension cords. Hazards related to extension cords arise when the cords, their attached plugs (connectors), and receptacles are utilized in an unsafe or incorrect manner, or a piece of equipment powered using an extension cord does not receive adequate maintenance. Temporary, flexible extension cords are often more vulnerable to damage than permanent electrical installations GA Tech Health and Safety Consultation Program WHY? Electrical extension cords are normally unprotected and flexible, their connections (plugs) and entire length become vulnerable. As with electrical tools, electrical extension cords may be damaged as a result of different working activities around them, sharp corners and edges of doors and windows or other pinch points, contact with abrasive materials, or the effects of environmental conditions (i.e., heat, moisture) GA Tech Health and Safety Consultation Program CONCEPTS /DEFINITIONS Grounding Connection A direct conducting connection, whether intentional or accidental, between an electrical circuit or equipment and the earth, or to some conducting body that serves in place of the earth GA Tech Health and Safety Consultation Program CONCEPTS /DEFINITIONS... Receptacle a contact device installed at the outlet of an electrical system for the connection of a single attachment plug, and from which electrical current is supplied to a piece of equipment or tool GA Tech Health and Safety Consultation Program CURRENT LEAKAGES Any current leak from an electrical tool will follow the path of least resistance to ground If the grounding conductor has a high resistance (impedance) then the worker’s body may become the path of least resistance To prevent a current leak from causing an electric shock to the operator, the resistance of the grounding conductor must not exceed 1 ohm GA Tech Health and Safety Consultation Program WHICH ARE THE HAZARDS? ELECTRICAL BURNS may happen when a person makes physical contact with live electrical wiring and/or energized electrical equipment which is improperly maintained or used ELECTRICAL EXPLOSIONS may occur due to a short circuit at a phase to ground or when an electrical current becomes the ignition source in an explosive atmosphere GA Tech Health and Safety Consultation Program ; A GA Tech Health and Safety Consultation Program HAZARDS... ELECTRICAL SHOCKS Occur when the human body becomes part of the electrical circuit A direct result may be electrocution Indirect results: serious injuries or death resulting from a fall from an elevated location (e.g., off a roof, scaffolding, or ladder) GA Tech Health and Safety Consultation Program HAZARDS ... FIRES: Electricity is one of the most frequent causes of fires in homes and work places A leading cause of fires is the use of defective electrical equipment or using it incorrectly GA Tech Health and Safety Consultation Program GA Tech Health and Safety Consultation Program EFFECTS OR CONSEQUENCES TO THE HUMAN BODY Will depend upon: Amount of current and voltage The resistance through a grounding conductor (wire) Path of the current through the body Length of time the body is part of the circuit GA Tech Health and Safety Consultation Program EXAMINATION, INSTALLATION AND USE OF EQUIPMENT The employer shall ensure that electrical equipment is free from recognized hazards that could cause serious physical harm to employees GA Tech Health and Safety Consultation Program GA Tech Health and Safety Consultation Program A GA Tech Health and Safety Consultation Program GUARDING OF LIVE PARTS Electrical equipment operating at 50 volts or more shall be guarded to protect against accidental contact cabinets enclosures The entrance to an area containing exposed live parts operating at 600 volts, nominal, or more shall be enclosed and kept locked to prevent access to unqualified persons Only qualified persons can access these enclosures GA Tech Health and Safety Consultation Program GA Tech Health and Safety Consultation Program GA Tech Health and Safety Consultation Program GROUNDING CONDUCTOR OF AN EQUIPMENT CONNECTED (ENERGIZED) BY CORD AND PLUG All exposed/unprotected extension cords and their plugs may have current leakages; therefore, they shall have a grounding conductor to prevent electrical shocks to people, particularly if the extension cords are being used to energized hand held motor-operated tools, or equipment used in damp or wet locations or by employees standing on the ground or on metal floors which might become energized GA Tech Health and Safety Consultation Program EXTENSION CORDS All temporary, flexible, power extension cords shall comply with all applicable safety requirements for the intended activity. Both, the extension cord and its plugs, as well as its insulating material (covering) shall be in perfect condition the plugs must always have the grounding pin in place. If the extension cords have to be run through holes in walls, ceilings or floors or similar openings, then they shall be protected from sharp corners, projections, pinch points, and sharp edges. Extension cord sets must not be used in extremely damp or wet locations, nor can they be exposed to excessive temperatures, unless they have been specifically designed by the manufacturer for such use. GA Tech Health and Safety Consultation Program GA Tech Health and Safety Consultation Program GA Tech Health and Safety Consultation Program GA Tech Health and Safety Consultation Program GA Tech Health and Safety Consultation Program MOTORS Motors operating at over 600 volts, nominal, shall be equipped with/connected to a visible and manually operated button for starting it (ON) and for stopping it (OFF) at the location of the motor GA Tech Health and Safety Consultation Program GA Tech Health and Safety Consultation Program GA Tech Health and Safety Consultation Program PROTECTION OF EMPLOYEES NO EMPLOYER shall permit an employee to work in such proximity to any part of an electric power circuit that the employee could contact the electric power circuit in the course of work, unless the employee is protected against electric shock by deenergizing the circuit and grounding it or by guarding it effectively by insulation or other means GA Tech Health and Safety Consultation Program GA Tech Health and Safety Consultation Program PROTECTION… Two most common methods of preventing electrical accidents on jobsites: use of insulating material (e.g., insulating material encasing an electrical extension cord) a grounding connector (e.g., Ground Fault Circuit Interrupters (GFCI’s) are the most common method for eliminating grounding problems GA Tech Health and Safety Consultation Program ACCESS When using extension cords in the working area or access routes for personnel They must be laid/extended in such a way so that they do not present a hazard to workers GA Tech Health and Safety Consultation Program GA Tech Health and Safety Consultation Program WARNING LABELS /SIGNS High voltage equipment or installations must be labeled using self-adhesive warning labels or informative signs GA Tech Health and Safety Consultation Program GA Tech Health and Safety Consultation Program GA Tech Health and Safety Consultation Program TEMPORARY RECEPTACLES Temporary power receptacles must have approved covers If the receptacle covers are metal, they must also be connected to a ground wire. GA Tech Health and Safety Consultation Program GA Tech Health and Safety Consultation Program LOCKOUT AND TAGGING OF CIRCUITS (Lock Out/Tag Out) If equipment will be temporarily deactivated during the project, padlocks and identifying tags must be installed This applies to energized or de-energized equipment GA Tech Health and Safety Consultation Program GA Tech Health and Safety Consultation Program PREVENTING AND ELIMINATING HAZARDS GFCI’s are effective at preventing electrical hazards in construction sites and the most commonly used option GFCIs will activate or be triggered if the current comes in contact with moisture At the receptacle or at any connection The current exceeds the rated current of equipment or tools (overload) Having an Assured Grounding Protection Program is also an acceptable option Relies on a competent person to continuously monitor (“assure”) that the ground circuit is maintained. GA Tech Health and Safety Consultation Program GA Tech Health and Safety Consultation Program EMPLOYER’S RESPONSIBILITIES OSHA regulations state that for the safety and well-being of workers the employer must provide the following: a) Ground Fault Circuit Interrupters (GFCI’s) for electrical equipment and temporary installations used to provide electric power at the jobsite (Most Common) b) An Assured Grounding Protection Program with its corresponding scheduled and documented inspections GA Tech Health and Safety Consultation Program WHAT IS A GFCI? A GFCI is a switch that immediately shuts off a circuit if a fault (short circuit) is noted. A GFCI continuously compares the amount of current that flows to an electrical tool with the amount of current that returns from the tool GA Tech Health and Safety Consultation Program GA Tech Health and Safety Consultation Program GFCI…cont The GFCI monitors the current supplied to a circuit (usually the black wire) and compares that to the current returning on the grounded wire (usually the white wire). If a difference of 5 milliamps or greater in current is noted, the GFCI assumes a short to ground has happened, and within 1/40 second, shuts off the circuit. GA Tech Health and Safety Consultation Program GROUNDING CIRCUIT INTERRUPTERS An employer must use approved GFCI’s for all 120- volt, single phase, 15 and 20 ampere receptacle outlets on construction sites that are not part of the permanent wiring of the building or structure and which are in use by employees Since the receptacles for the temporary electrical extension cords are not permanent parts of the building, they must be protected by a GFCI, regardless of whether or not they are connected to the permanent electrical system GA Tech Health and Safety Consultation Program ASSURED EQUIPMENT GROUNDING CONDUCTOR PROGRAM This program covers the extension cords and electrical receptacles which are not a permanent part of the electrical system of a building, but which are available and accessible to workers OSHA asks for a written description of the program which specifies the procedures to be adopted. This written description shall be available at the work site GA Tech Health and Safety Consultation Program PROGRAM… OSHA asks for two tests to be performed using an electricity meter: All equipment grounding conductors shall be tested for continuity and shall be electrically continuous 1. 2. this must be performed on all cord sets and electrical receptacles that are not a part of the permanent wiring of the building or structure, and on all cord-and-plug tools. Test that each electrical receptacle and attachment cap or plug’s grounding conductor is connected to its proper terminal. GA Tech Health and Safety Consultation Program GA Tech Health and Safety Consultation Program TESTS… These two tests shall be performed before equipment, tools and extension cords are used for the first time and after any repairs, or when it can be reasonably suspected : That something has been damaged and at intervals not to exceed 3 months. Normally, adhesive tape of different colors is used to mark/identify what has been tested Equipment that has failed the required tests shall be taken out of service by tagging it and putting it in a secured location so that it is not available for use by employees GA Tech Health and Safety Consultation Program GA Tech Health and Safety Consultation Program GA Tech Health and Safety Consultation Program GA Tech Health and Safety Consultation Program