Circuit Breakers and Busbars Circuit Breakers Altech’s Circuit Breaker Line • UL1077 (R-Series) • UL508 (V-EA Series) • UL489 (L-Series, AB-Series) R-Series Circuit Breakers (UL1077 Recognized Supplementary Protector) • Short Circuit Withstand Rating 10kA@480Y/277VAC (48VDC rating self-certified) • B, C, D Trip Curve (0.5-63A) • 1,2,3,4 pole • Accessories: Add-on Neutral Pole, Shunt Trip, Undervoltage Trip, Auxiliary Contact • UL listed Busbars V-EA Series Circuit Breakers (UL508 listed Manual Motor Controller) • Short Circuit Withstand Rating 10kA@480Y/277VAC, 50/60Hz • B (1-63A), C (0.3-63A), D (0.3-63A)), E (0.3-63A), G (0.3-63A), Z (0.3-50A) Trip Curve • 1,2,3,4 pole • 1 pole plus Neutral • Accessories: Add-on Shunt Trip, Undervoltage Trip, Auxiliary Contact • UL listed Busbars L-Series Circuit Breakers (UL489 listed Miniature Molded Case Circuit Breaker) • Voltage Rating 240VAC (0.2-63A), 480Y/277VAC (0.2-32A), 125VDC (1 pole)/ 250VDC (2 pole) (0.2-63A) • 10kA Short Circuit Interrupt Capacity • AC and DC • C, D Trip Curve • 1,2,3,4 pole • Accessories: Add-on Neutral Pole, Shunt Trip, Undervoltage Trip, Auxiliary Contact • UL listed Busbars AB-Series Circuit Breakers (UL489 listed Molded Case Circuit Breaker) • • • • • Interrupting Capacity up to 100kA (240VAC) Thermal Magnetic Door Interlock Handle 3 pole Accessories: Auxiliary Switch, Alarm Switch, Shunt/ Undervoltage Trip UL Standards and its Functions Circuit Breakers Standard Function Circuit Breakers UL Standards and its Functions Standard Function UL1077 Supplementary Protector Overload Protection Circuit Breakers UL Standards and its Functions Standard Function UL1077 Supplementary Protector Overload Protection UL508 Manual Motor Controller Overload Protection Switching Function Disconnect Function* *when suitable for disconnect means Circuit Breakers UL Standards and its Functions Standard Function UL1077 Supplementary Protector Overload Protection UL508 Manual Motor Controller Overload Protection Switching Function Disconnect Function* *when suitable for disconnect means UL489 (Miniature) Molded Case Circuit Breaker Overload Protection Switching Function Disconnect Function Short Circuit Protection Application Example Circuit Breakers Typical UL508A Panel Circuit Breakers Typical UL508A Panel Circuit Breakers Typical UL508A Panel Circuit Breakers Typical UL508A Panel Altech’s Busbar Line Busbars • UL508 listed Busbars • UL489 listed Busbars Distribution Block Busbar Busbars e.g. #38049 (80A, 1xInput, 6xOutput) Distribution Block Busbar e.g. #38049 (80A, 1xInput, 6xOutput) Input Phase 2 Input Phase 3 80A 80A 80A 80A 80A 80A Outputs Phase 1 Outputs Phase 1 Outputs Phase 1 Busbars Input Phase 1 Distribution Block Busbar e.g. #38049 (80A, 1xInput, 6xOutput) Input Phase 2 Input Phase 3 80A 80A 80A 80A 80A 80A Outputs Phase 1 Outputs Phase 1 Outputs Phase 1 Busbars Input Phase 1 e.g. #P50UT + #3P18U318 Distribution Block Busbar e.g. #38049 (80A, 1xInput, 6xOutput) Input Phase 1 Input Phase 2 Input Phase 3 80A 80A 80A e.g. #P50UT + #3P18U318 Busbars 80A 1 2 1 2 3 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 80A 80A 80A 80A Outputs Phase 1 Outputs Phase 1 Outputs Phase 1 Distribution Block Busbar e.g. #38049 (80A, 1xInput, 6xOutput) Input Phase 1 Input Phase 2 Input Phase 3 80A 80A 80A e.g. #P50UT + #3P18U318 Busbars 80A 1 2 1 2 3 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 80A 80A 80A 80A 80A Outputs Phase 1 Outputs Phase 1 Outputs Phase 1 Distribution Block Busbar e.g. #38049 (80A, 1xInput, 6xOutput) Input Phase 1 Input Phase 2 Input Phase 3 80A 80A 80A e.g. #P50UT + #3P18U318 Busbars 80A 80A 80A 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 80A 80A 80A 80A 80A 80A Outputs Phase 1 Outputs Phase 1 Outputs Phase 1 Distribution Block Busbar e.g. #38049 (80A, 1xInput, 6xOutput) Input Phase 1 Input Phase 2 Input Phase 3 80A 80A 80A e.g. #P50UT + #3P18U318 Busbars 80A 80A 80A 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 80A 80A 80A 80A 80A 80A Outputs Phase 1 Outputs Phase 1 Outputs Phase 1 Busbar: -no wiring between distribution and control device -Installation-time saving Power Feed (Power Input) Methods (1) 1)Start/End Feed-Method (e.g. with Power Feed Lug P50UT and 18mm² Busbar) Busbars 80A 80A 80A 1 2 3 3P18U3/18 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 80A 80A 80A Power Feed (Power Input) Methods (2) 2)Center/Middle Feed-Method (e.g. with Power Feed Lug P50UT and 18mm² Busbar) Busbars 115A 1 2 3 3P18U3/18 1 35A 1 1 1 1 1 80A Power Feed (Power Input) Methods (3) 2)Center/Middle Feed-Method (e.g. with Power Feed Lug P50UT and 18mm² Busbar) Busbars 115A 115A 1 2 3 3P18U3/18 1 35A 35A 2 1 2 1 2 1 2 1 2 1 2 80A 80A Power Feed (Power Input) Methods (4) 2)Center/Middle Feed-Method (e.g. with Power Feed Lug P50UT and 18mm² Busbar) Busbars 115A 115A115A 1 2 3 3P18U3/18 1 35A 35A 35A 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 80A 80A 80A Power Feed (Power Input) Methods (5) 2)Center/Middle Feed-Method (e.g. with Power Feed Lug P50UT and 18mm² Busbar) Busbars 115A 115A115A 1 2 3 3P18U3/18 1 2 3 1 2 3 1 2 3 1 2 3 35A 35A 35A 1 2 3 1 2 3 80A 80A 80A 35A + 80A = 115A Power Feed (Power Input) Methods (6) 2)Center/Middle Feed-Method 3P25U3/18 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 P95UB BRS5 Phase 2 2 Phase 3 1 Phase 1 Busbars (e.g. with Power Feed Block P95UB and 25mm² Busbar) Power Feed (Power Input) Methods (6) 2)Center/Middle Feed-Method Busbars (e.g. with Power Feed Block P95UB and 25mm² Busbar) 3P25U3/18 P95UB 1 1 1 100A 1 100A 200A Input Phase 1 Power Feed (Power Input) Methods (6) 2)Center/Middle Feed-Method Busbars (e.g. with Power Feed Block P95UB and 25mm² Busbar) 3P25U3/18 P95UB 1 2 1 2 1 100A 100A 2 1 2 100A 100A 200A 200A Input Phase 1 Input Phase 2 Power Feed (Power Input) Methods (7) 2)Center/Middle Feed-Method (e.g. Busbars with Power Feed Block P95UB and 25mm² Busbar) 3P25U3/18 P95UB 1 2 3 1 2 3 100A 100A 100A 200A 200A 200A Input Input Input Phase 1 Phase 3 Phase 2 1 2 3 1 2 3 100A 100A 100A Busbars UL1077/508 Busbar System (1) • Electrical Rating: 80A@480VAC (18mm² Pins), 100A@480VAC (25mm² Pins) • 1,2,3 Phase • Any possible Pin configuration (1-57Pins) • ½ pole spacing (auxiliary switch) available • Power feeding: Power Feed Lugs (115A), Direct Power Feed (80A), Power Feed Block (200A) • UL508 listed Busbars UL1077/508 Busbar System (2) • Busbars can be cut to customers needs without loosing UL-approval • UL recognized and listed for Altech’s R-Series, V-EA Series and MA Series of Manual Motor Controllers and Supplementary Protectors • UL recognized and listed for use with most competitor’s UL1077 supplementary protectors and UL508 Manual Motor Controllers Busbars UL489 Busbar System (1) • • • • • Electrical Rating: 80A@480VAC (16mm² Pins) 1,2,3 Phase 6, 12, 18 Pin configuration Power feeding: Power Feed Lugs (115A), Direct Power Feed (80A) UL489 listed Busbars UL489 Busbar System (2) • Every Pin configuration possible by combination of existing 6, 12 and 18 Pin Busbars • UL listed for Altech’s L-Series of Miniature Molded Case Circuit Breaker • UL listed for use with most competitor’s UL489 Miniature Molded Case Circuit Breaker Busbars Configuration of UL489 Busbars (1) • UL489 Busbars are available in 3 different Pin Configurations per Phase (6, 12 and 18 Pins) • They can’t be cut, since the creapage and clearance distance requirements from UL are too stringent. • Therefore to obtain the desired No. of Pins, Busbars can and must be overlapped Configuration of UL489 Busbars (2) Busbars 1) Busbars are overlapped backwards to each other Configuration Examples: 1 Phase Busbars 3 Phase Busbars Configuration of UL489 Busbars (3) Busbars 1) 2) Busbars are overlapped backwards to each other The Number of overlapping Pins of 2 Busbar must be a multiplier of the Number of Phases to keep existing Phase sequence. (Can be overlapped by more than the number of phases) Configuration Examples: 1 Phase Busbars 3 Phase Busbars Configuration of UL489 Busbars (4) Busbars 1) 2) 3) Busbars are overlapped backwards to each other The Number of overlapping Pins of 2 Busbar must be a multiplier of the Number of Phases to keep existing Phase sequence. (Can be overlapped by more than the number of phases) Any available combination of the 3 different Pin configurations is possible Configuration Examples: 1 Phase Busbars 3 Phase Busbars Thank You!!