New England Roofing Industry Partnership Ladders and Scaffolds SUBPARTS X&L Ladders and Scaffolds References 29 CFR 1926.1050 - .1053, Subpart X Ladders 29 CFR 1926.450 - .454, Subpart L Scaffolds American National Standards Institute (ANSI) 1 SUBPARTS X&L Ladders and Scaffolds Training Objectives After completing this section you will: – Understand safe ladder placement & use. – Know how to inspect a ladder for defects. – Know the basics of Subpart X - Ladders. – Understand safe erection and use of scaffolding. – Know the basics of Subpart L – Scaffolds. 2 SUBPARTS X&L Ladders and Scaffolds Ladder Hazards Ladders not secured Ladder not extended 3 feet above landing Defective ladders Ladders within 10 feet of power lines Fixed ladders without fall protection 12% of OSHA citations for physical hazards are for unsafe ladders or stairs. Most deaths from falls off ladders happen from 10 feet or lower. 3 SUBPARTS X&L Ladders and Scaffolds 4 Access to the Work Level If elevation change is 19 inches or more and there is no ramp, runway, slope or hoist: – Employer must provide stairway & ladders prior to work at elevated areas. – Two or more ladders or double-cleated ladder if more than 25 employees. – At least one access point between levels must be clear at all times. SUBPARTS X&L Ladders and Scaffolds Basic Ladder Use Use only for intended purpose. Extend 3 feet above surface. Set up at 4:1 angle. Secure top and bottom. Keep top and bottom areas clear. Maintain 3-point contact. – Cannot work off ladder unless 3-point contact is maintained. 5 SUBPARTS X&L Ladders and Scaffolds Basic Ladder Use Don’t move a ladder that is occupied. Don’t overload a ladder. Keep up inspection and maintenance. Don’t use on a slippery surface. Use non-conductive near electric. Don’t tie together to make longer. Don’t paint wooden ladders. 6 SUBPARTS X&L Ladders and Scaffolds 7 Basic Stepladder Use Do not use top step on stepladder. Stepladders cannot be used leaned against a vertical wall, they must be opened and used as intended. – Use ONLY as intended by the manufacturer! SUBPARTS X&L Ladders and Scaffolds Proper Ladder Set-Up 3 foot extension above landing Top end secured Maximum extension not exceeded Bottom secured 1/4th of Working Length 8 SUBPARTS X&L Ladders and Scaffolds 9 Defective Ladders Ladders must be inspected by a Competent Person. Can they be fixed? Is this a citation? Is there a hazard created here? SUBPARTS X&L Ladders and Scaffolds Access to the Roof The Job-Made Ladder 10 SUBPARTS X&L Ladders and Scaffolds 11 Scenes We Don’t Want to See Do we really even need an OSHA standard to tell us there’s something wrong here? 1926.1053(a)(2) LADDERS Rungs, cleats and steps shall be parallel, level, and uniformly spaced. SUBPARTS X & L Ladders and Scaffolds Stupid Ladder Tricks 12 SUBPARTS X&L Ladders and Scaffolds More Stupid Ladder Tricks 13 SUBPARTS X&L Ladders and Scaffolds .1060 Training Requirements Your employer must train you. 14 SUBPARTS X&L Ladders and Scaffolds Ladders (1926.1050 - .1053) Common OSHA Citations: –.1053(b)(1): Extension 3 feet above landing surface –.1052(c)(1): Stairs with > 4 risers or >30” height are to have at least one handrail; stair rail on open side –.1051(a): Stair or ladder for >19” break in elevation –.1060(a): Training as necessary –.1053(b)(4): Ladder use only as intended –.1053(b)(13): Stepladder top step not to be used. How can the hazards addressed by these Standards best be corrected, controlled, or eliminated? 15 SUBPARTS X&L Ladders and Scaffolds Scaffolding for Roof Access Depending on the type of job you may use: – Frame Scaffolds – Mobile Scaffolds – Stair Towers – Ladder Jacks – Pump Jacks – Aerial Lifts such as Scissor Lift or Manlift Under OSHA standards, these are all “elevated work platforms”. 16 SUBPARTS X&L Ladders and Scaffolds Scaffold Hazards The danger of falling is most common. 9% of construction deaths are scaffold-related. Scaffold falls injure 29,000 workers every year. 47% of all scaffold catastrophes and deaths are caused by defective scaffolds. Any missing or defective part makes a scaffold less safe. 17 SUBPARTS X&L Ladders and Scaffolds 18 How Do We Know a Scaffold Is Safe? Supported features: scaffolds must have these SUBPARTS X&L Ladders and Scaffolds 19 Firm Foundation Must have a foundation that is firm, square and level. Support must bear on base plates and mudsills or other adequate, firm foundation. ─Must support load without settling or displacement. ─Must not use “unstable objects” as support. ─Base plates are always required, even on concrete. SUBPART X&L Ladders and Scaffolds How to Make a Solid Foundation Look for firm ground and sills to distribute the scaffold load. HEEL TEST: If a 180-pound worker can dig a heel an inch into the soil, it will not support 1,600 psf. 20 SUBPARTS X&L Ladders and Scaffolds Firm Foundation? 21 SUBPARTS X&L Ladders and Scaffolds Scaffold Capacity Support its own weight and 4 X the Maximum Intended Load (MIL). Suspension rope & hardware, 6 X MIL. Stall load of hoist maximum 3 X rated load. Designed by a Qualified Person and built and loaded to design. Some Criteria listed in Appendix 'A' 22 SUBPARTS X&L Ladders and Scaffolds Scaffold Capacity How much load do we need the scaffold to support? – Evenly distributed: Must support 4 X Maximum Intended Load. – Supported Scaffolds: Capacity determined by the space between the uprights and plank thickness. 23 SUBPARTS X&L Ladders and Scaffolds 24 Capacity? Can we apply any of the “capacity” criteria here? SUBPARTS X&L Ladders and Scaffolds Bracing Poles, legs, frames and uprights must be plumb and braced. Bracing holds parts fixed in relation to another. 25 SUBPARTS X&L Ladders and Scaffolds 26 Plumb, Level, Square You can visually check scaffold alignment. Plumb: Vertical members stand perpendicular to horizon. Level: Horizontal members are parallel to horizon. Square: Horizontal and vertical members form right angles where they connect. SUBPARTS X&L Ladders and Scaffolds 27 Mixed Manufacturer’s Components Competent Person decision required. Is scaffold structural integrity maintained? SUBPARTS X&L Ladders and Scaffolds Keeping Upright When suspended scaffold reaches a height that is more than 4 times its minimum base dimension, it must be restrained to keep from tipping. – Guys/Braces at horizontal members. – Guys/ties/braces in accordance with manufacturer or closest to 4:1 height. – Ties repeat at 26 feet vertical; maximum 30 feet horizontal. 28 SUBPARTS X&L Ladders and Scaffolds Tie-Ins to the Building This 6-tier scaffold is anchored to the building with rope through windows. A solid strut anchor is better, especially if not dependent upon friction attachments at both ends. 29 SUBPARTS X&L Ladders and Scaffolds Platform Construction Platforms fully planked or decked Maximum 1” gaps Maximum openings of 9½” if necessary Platforms and walkways minimum 18” wide Ladder jack, top plate bracket, roof bracket, and pump jack scaffold at least 12” wide Guardrails and/or Personal Fall Arrest System (PFAS) for < 18” wide 30 SUBPARTS X&L Ladders and Scaffolds What Makes a Safe Platform? Fully planked with scaffold-grade wood or metal. 31 SUBPARTS X&L Ladders and Scaffolds What Is Scaffold-Grade Lumber? It is free of defects. Grading Stamps identify scaffold grade lumber in many parts of the U.S. Scaffold planks must be in good repair. Look for damage that reduces width, length, thickness, or strength. Replace damaged planks immediately. 32 SUBPARTS X&L Ladders and Scaffolds Platform Construction Front edge of all platforms: – Maximum 14” from the face of the work – 3” from the face for outrigger scaffolds – 18” from face for plastering/lathing operations Platform extension minimum 6”; maximum 12” – >10 feet, maximum 18” past support 33 SUBPARTS X&L Ladders and Scaffolds Platform Construction Support for ends of abutted planks Overlap minimum 12” and only over supports, unless restrained to prevent movement. On directional changes, platform on bearer at other than a right angle laid first, and platforms at right angles over the same bearer laid second. 34 SUBPARTS X&L Ladders and Scaffolds Platform Construction Don’t paint wood, except ID on edges Fully planked between front upright & guardrails Don’t mix scaffold components used unless compatible & strength is maintained [Competent Person decision] Don’t modify mixed scaffold components to make them fit [C.P. decision] No components of dissimilar metals without Competent Person approval 35 SUBPARTS X&L Ladders and Scaffolds Platforms Do not use front-end loader to support scaffold platforms unless they have been designed for such use. Forklifts cannot be used to support platforms unless: – The entire platform is attached to the fork, and – The forklift is not moved horizontally while the platform is occupied. 36 SUBPARTS X&L Ladders and Scaffolds DON’T BECOME A STATISTIC!! Is this in any way a safe platform? 37 SUBPARTS X&L Ladders and Scaffolds 38 Unsafe Anywhere… This is not the kind of teamwork we're looking for… SUBPARTS X&L Ladders and Scaffolds 39 What’s the Best Way to Load the Scaffold? Distribute loads evenly. Point load over uprights. Point Loading Evenly distributed – A good practice! When necessary, it should be done over uprights. An unsafe practice! SUBPARTS X&L Ladders and Scaffolds 40 Safe Access Must have safe access – No access by cross braces – Bottom rung not more than 24” high – From other surface if within 14" H, 24" V – Rest platforms at 35’ intervals – Safe access for erectors/dismantlers • Competent Person Decision • 22" Horizontals OK for Builders Some end frames can be used for access. SUBPARTS X&L Ladders and Scaffolds Safe Access 25% of scaffold accidents happen when workers get on or get off. If work platforms are more than 2 feet above a point of access, then stairs, ladders, or personnel hoists must be used. You must never climb on scaffold braces or frames without built-in ladders. 41 SUBPARTS X&L Ladders and Scaffolds 3-Point Climbing on Scaffold Ladders 2 hands and 1 foot or 1 hand and 2 feet on ladder. – You must face the ladder. – You cannot carry any load that could cause you to lose your balance. – Use a gin wheel to hoist materials and equipment onto the scaffold. 42 SUBPARTS X&L Failure to provide safe access. Ladders and Scaffolds 43 SUBPARTS X&L Ladders and Scaffolds 44 Using the Scaffold Never overload: Lesser of Maximum Intended Load or rated load Inspected by Competent Person No shore or lean-to scaffolds Immediately remove, repair, or brace if found substandard No horizontal movement while occupied unless approved Maintain clearance near powerlines SUBPARTS X&L Ladders and Scaffolds Using the Scaffold No makeshift devices to increase height – The 'Drywall Bucket Rule' No ladder to increase height except on 'large area' and: – Side thrust countered, platform secured – Ladder legs on same platform & secured Platforms should not deflect > 1/60 of span 45 SUBPARTS X&L Ladders and Scaffolds 46 Using the Scaffold Erect, move, dismantle or alter only under the supervision of a Competent Person! No work on snow, ice covered platforms. Use taglines for swinging loads. Protect suspension ropes from heat, acid No work during storms or high winds. No debris accumulation on platforms. SUBPARTS X&L Ladders and Scaffolds Power Line Clearance Keep 10 foot minimum unless de-energized! 47 SUBPARTS X&L Ladders and Scaffolds Lean-to Scaffolds are Prohibited The old and the new, but still a ‘Lean-To’ 48 SUBPARTS X&L Ladders and Scaffolds 49 Fall Protection for Scaffolds Personal Fall Arrest System (PFAS) or guardrails are required at 10 foot height. PFAS and guardrails are required on suspended scaffolds. PFAS is required for erectors/dismantlers where feasible. SUBPARTS X&L Ladders and Scaffolds Guardrails Guardrails prevent work falls. Only 33% of the scaffolds involved in accidents had guardrails. ─ Toprails must be 38” to 45” above working platform. ─ Crossbracing can serve as top or midrail depending on height. Toprail must withstand a force of 200 pounds (or 100 pounds on suspension scaffolds). 50 SUBPARTS X&L Ladders and Scaffolds Personal Fall Arrest Systems PFAS used on scaffolds must be attached by lanyard, vertical lifeline, horizontal lifeline, or scaffold structural member. – Vertical lifelines must be fastened to fixed safe point of anchorage, independent of the scaffold. Do not attach two vertical lifelines together or to same anchorage point. – Horizontal lifelines must be attached to 2 or more structural members of the scaffold. 51 SUBPARTS X&L Ladders and Scaffolds Fall Protection for Erectors Competent Person must take into account: – Adequate Anchorage? – Clearance? – Work Practices? – Motions Required? – Equipment Available? – Environmental conditions? 52 SUBPARTS X&L Ladders and Scaffolds Falling Object Protection Hardhats required Protect employees below Barricades to exclude working below Toe boards at edges of platforms – Manufactured or job-made with 1x6 or plank May use panels, screens, or canopies 53 SUBPARTS X&L Ladders and Scaffolds Fabricated Frame Scaffolds New frames braced before moving platforms Always plumb, level, square with bracing secured. Frames joined vertically by coupling pins Where uplift can occur - locked together Side brackets parallel; end brackets at 900 Not bent or twisted; Personnel only, unless engineered Over 125 ft. high requires engineer design 54 SUBPARTS X&L Ladders and Scaffolds Mobile Scaffolds Plumb; Level square; Braces secured Cross, horizontal & diagonal braces to prevent racking or collapse Mobile scaffolds must comply with other frame requirements 53 Castors - positive lock on wheel and/or swivel Force to move no more than 5 feet above base 55 SUBPARTS X&L Ladders and Scaffolds Mobile Scaffolds Horizontal and diagonal bracing required to prevent “racking”. Most manufacturers provide with fixed length. 56 SUBPARTS X&L Ladders and Scaffolds Mobile Scaffolds Diagonal bracing; prevents “racking” No platforms beyond base Screwjacks or equivalent to level Castor stems pinned or bolted Not moved with riders unless: – Height: base ratio = 2:1 or designed – Surface within 30 of level; no obstructions – Outriggers both sides if used; no extension beyond support 57 SUBPARTS X&L Ladders and Scaffolds Ladder Jacks Maximum height = 20 feet PFAS required at > 10 feet. Ladders to meet Subpart X Ladders must be secured Platforms can’t be overlapped 58 SUBPARTS X&L Ladders and Scaffolds 59 SUBPARTS X&L Ladders and Scaffolds 60 Aerial Lifts “Catapult” action on quick drop expels user. Fall Protection Required! SUBPARTS X&L Ladders and Scaffolds Aerial Lifts Vehicle-mounted or self-propelled elevating work platforms – training is required! 61 SUBPARTS X&L Ladders and Scaffolds 62 Tie-Off in Lift Attach lanyard to the provided tie-off point only. Other Requirements: ─ Stand firmly on basket floor. ─ Do not climb on basket edge. ─ Do not use ladders or planks. SUBPARTS X&L Ladders and Scaffolds 63 Aerial lifts provide a safe method of reaching your working area…as long as they are used appropriately. This is definitely NOT the appropriate way to use an aerial lift or a stepladder. SUBPARTS X &L Ladders and Scaffolds What’s Wrong Here? 64 SUBPARTS X&L Ladders and Scaffolds 65 Protect Yourself With Good Scaffold Safety Practice Don’t allow tools, materials, or debris to collect on scaffold. Never, never throw or drop tools, materials, or equipment. Make sure connections are in place and completely tight. Do not stand on ties. Do not stand on guardrails or plank extensions. Do not overreach outside of the guardrails. SUBPARTS X&L Ladders and Scaffolds 66 Protect Yourself With Good Scaffold Safety Practice Stay off scaffold during loading or unloading. Replace guardrails after loading or unloading. Use 3-point climbing. Don’t hang tarps without evaluation. Get off mobile scaffold before it’s moved. Never leave partially dismantled scaffolds unguarded or unlabelled. Wear the right clothing and safety gear. SUBPARTS X&L Ladders and Scaffolds .454 Training Requirements Your employer must train you. 67 SUBPARTS X&L Ladders and Scaffolds 68 Scaffolds (1926.450 - .454) Common OSHA Citations: – .451(g)(1): Fall protection at 10 feet – .451(e)(1): 2 foot max. vertical platform access Cross braces not to be used as access – .451(b)(1): Full deck at all working levels – .453(b)(2)(v): Fall protection in aerial lifts – .454(a): Scaffold user training How can the hazards addressed by these Standards best be corrected, controlled, or eliminated? SUBPARTS X&L Ladders and Scaffolds 69 Review Questions True or False? LADDERS 1. Stepladders can be folded and leaned against a wall and used as a ladder. 2. Ladders must extend 2 feet above landing area. 3. The proper ladder angle is 1:4. 4. It’s OK to use the top step of a stepladder if you can’t reach. 5. Ladders must be secured when used. SUBPARTS X&L Ladders and Scaffolds Review Questions True or False? SCAFFOLDS 1. Scaffolds and their components must support 3 times the maximum intended load. 2. Only one or two planks are required for a work deck. 3. You can access a scaffold by the cross braces. 70 SUBPARTS X&L Ladders and Scaffolds Review Questions True or False? SCAFFOLDS 4. Guardrails or other fall protection is required at 10 feet or higher. 5. A scaffold should never be less than 3 feet from an energized power line. 6. In an aerial lift, you can tie off to an adjacent pole or structure. 71