Measurement of density and kinematic viscosity S. Ghosh, M. Muste, F. Stern Table of contents Purpose Experimental design Experimental process • • • • • Test Setup Data acquisition Data reduction Uncertainty analysis Data analysis Purpose Provide hands-on experience with simple table top facility and measurement systems. Demonstrate fluids mechanics and experimental fluid dynamics concepts. Implementing rigorous uncertainty analysis. Compare experimental results with benchmark data. Experimental design Fd Sphere falling at terminal velocity Fb Fg Viscosity is a thermodynamic property and varies with pressure and temperature. Since the term m/r, where r is the density of the fluid, frequently appears in the equations of fluid mechanics, it is given a special name, Kinematic viscosity (n). We will measure the kinematic viscosity through its effect on a falling object. V The facility includes: • A transparent cylinder containing glycerin. • Teflon and steel spheres of different diameters • Stopwatch • Micrometer • Thermometer Experimental process Test set-up Verify the vertical position for the cylinder. Open the cylinder lid. Prepare 10 teflon and 10 steel spheres. Clean the spheres. Test the functionality of stopwatch, micrometer and thermometer. Data Acquisition Experimental procedure: 1. Measure room temperature. 2. Measure λ. 3. Measure sphere diameter using micrometer. 4. Release sphere at fluid surface and then release gate handle. 5. Release teflon and steel spheres one by one. 6. Measure time for each sphere to travel λ. 7. Repeat steps 3-6 for all spheres. At least 10 measurements are required for each sphere. Table 1. Gravity and sphere density constants Definitions Gravitational acceleration Density of steel Density of teflon Symbol g Value 9.81 m/s2 rs rt 7991 kg/m3 2148 kg/m3 Table 2. Typical test results (multiple tests) Trial TEFLON STEEL Dt tt Ds ts T= 26.4 C (m) (sec) (m) (sec) = 0.61 m 0.00661 31.08 0.00359 12.210 1 0.00646 31.06 0.00358 12.140 2 0.00634 30.71 0.00359 12.070 3 0.00632 30.75 0.00359 12.020 4 0.00634 30.89 0.00359 12.180 5 0.00633 30.82 0.00359 12.060 6 0.00637 30.89 0.00359 12.110 7 0.00634 30.71 0.00359 12.120 8 0.00633 31.2 0.00359 12.030 9 0.00634 31.11 0.00359 12.200 10 0.00637 30.91 0.00358 12.114 Average Std.Dev. (Si) 9.1710-5 0.18 3.1610-6 0.0687 Ret = 0.18 and Res = 0.26 RESULTS r n (kg/m3) 1382.14 1350.94 1305.50 1304.66 1302.38 1306.70 1317.75 1301.50 1320.75 1307.64 1318.80 26.74 (m2/s) 0.000672 0.000683 0.000712 0.000709 0.000720 0.000710 0.000710 0.000717 0.000700 0.000718 0.000706 1.59710-5 Data reduction D3 Gravity m g r sphere g 6 Buoyancy: D3 g F b = m f g r fluid 6 Drag Force: = 3 r fluid n V D Terminal velocity attained by an object in free fall is strongly affected by the viscosity of the fluid through which it is falling. When terminal velocity is attained, the body experiences no acceleration, so the forces acting on the body are in equilibrium. Resistance of the fluid to the motion of a body is defined as drag force and is given by Stokes expression (see above) for a sphere (valid for Reynolds numbers, Re = VD/n <<1), where D is the sphere diameter, rfluid is the density of the fluid, rsphere is the density of the falling sphere, n is the viscosity of the fluid, Fd, Fb, and Fg, denote the drag, buoyancy, and weight forces, respectively, V is the velocity of the sphere through the fluid (in this case, the terminal velocity), and g is the acceleration due to gravity (White 1994). Data reduction (contd.) Once terminal velocity is achieved, a summation of the vertical forces must balance. Equating the forces gives: D g ( r sphere / r fluid - 1) t n= 18 2 where t is the time for the sphere to fall a vertical distance . Using this equation for two different balls, namely, teflon and steel spheres, the following relationship for the density of the fluid is obtained, where subscripts s and t refer to the steel and teflon balls, respectively. r fluid = 2 r D t t Ds t s r s 2 t t 2 t t D t - D2s t s Data reduction (contd.) Sheet 1 Sheet 2 Experimental Uncertainty Assessment • Uncertainty analysis (UA): rigorous methodology for uncertainty assessment using statistical and engineering concepts. • ASME (1998) and AIAA (1999) standards are the most recent updates of UA methodologies, which are internationally recognized as summarized in IIHR 1999. •Error: difference between measured and true value. • Uncertainties (U): estimate of errors in measurements of individual variables Xi (Uxi) or results (Ur) obtained by combining Uxi. • Estimates of U made at 95% confidence level. Definitions • Bias error b: Fixed and systematic •Precision error e: ± and random Total error: db+e Propagation of errors Block diagram showing elemental error sources, individual measurement systems measurement of individual variables, data reduction equations, and experimental results ELEMENTAL ERROR SOURCES 1 2 X 1 B ,P 1 1 INDIVIDUAL MEASUREMENT SYSTEMS J X 2 B ,P 2 X J B,P 2 J J MEASUREMENT OF INDIVIDUAL VARIABLES EXPERIMENTAL ERROR SOURCES SPHERE DIAMETER FALL DISTANCE FALL TIME XD X B , P Xt BD , PD B t , Pt 2 r = r (X , X ) = D r = r (X , X ,......, X ) 1 2 J r B, P r r DATA REDUCTION EQUATION EXPERIMENTAL RESULT t n s,t Bn , Pn s,t s,t MEASUREMENT OF INDIVIDUAL VARIABLES 2 D s t srs - D t t t r t 2 2 Ds t s - D t t t 2 n = n (X D, X t , X r , X ) = INDIVIDUAL MEASUREMENT SYSTEMS D g(rr -1)t sphere r Br , Pr DATA REDUCTION EQUATIONS 18 EXPERIMENTAL RESULTS Uncertainty equations for single and multiple tests Measurements can be made in several ways: • Single test (for complex or expensive experiments): one set of measurements (X1, X2, …, Xj) for r • According to the present methodology, a test is considered a single test if the entire test is performed only once, even if the measurements of one or more variables are made from many samples (e.g., LDV velocity measurements) Multiple tests (ideal situations): many sets of measurements (X1, X2, …, Xj) for r at a fixed test condition with the same measurement system Uncertainty equations for single and multiple tests • The total uncertainty of the result U r2 = B2r + P2r • Br : same estimation procedure for single and multiple tests • Pr : determined differently for single and multiple tests Uncertainty equations for single and multiple tests: bias limits • Br : J 1 J J B B + 2 i k Bik 2 r • Sensitivity coefficients i 1 2 i 2 i i 1 k i +1 r X i i • Bi: estimate of calibration, data acquisition, data reduction, conceptual bias errors for Xi.. Within each category, there may be several elemental sources of bias. If for variable Xi there are J significant elemental bias errors [estimated as (Bi)1, (Bi)2, … (Bi)J], the bias limit for Xi is calculated as J 2 k 1 k B Bi 2 i • Bike: estimate of correlated bias limits for Xi L Bik Bi Bk 1 and Xk Precision limits for single test • Precision limit of the result (end to end): Pr tSr t: coverage factor (t = 2 for N > 10) Sr: the standard deviation for the N readings of the result. Sr must be determined from N readings over an appropriate/sufficient time interval • Precision limit of the result (individual variables): J Pr ( i Pi )2 i=1 Pi ti Si the precision limits for Xi Often is the case that the time interval for collecting the data is inappropriate/insufficient and Pi’s or Pr’s must be estimated based on previous readings or best available information Precision limits for multiple test 1 r M • The average result: M r k 1 k • Precision limit of the result (end to end): M rk r 2 S r M 1 k 1 tS r Pr M 1/ 2 t: coverage factor (t = 2 for N > 10) Sr : standard deviation for M readings of the • result The total uncertainty for the average result: U B + P B + 2 Sr 2 r 2 r 2 r 2 r M 2 • Alternatively Pr can be determined by RSS of the precision limits of the individual variables Uncertainty Analysis - density • Data reduction equation for density r: 2 2 Dt t t r t - Ds t s r s r= Dt2 t t - D2s t s • Total uncertainty for the average density: U r Br2 + Pr2 Bias Limit for Density Correlated Bias : two variables are measured with the Bias limit Br same instrument Br2 D2t BD2t + t2t Bt2t + D2s BD2 s + t2s Bt2s + 2 Dt Ds BDt BDs + 2 tt ts Btt Bts Bias Limit BD= BD = BD t Bt= Bt = Bt t t S Magnitude 0.000005 m Percentage Values Estimation 0.078 % Dt ½ instrument resolution 0.14 % Ds 0.01 s 0.032% tt 0.083% ts Last significant digit Sensitivity coefficients D 2 r 2 Ds t t t s Dt ( r s - r t ) kg 296,808 4 2 Dt m Dt2 tt - Ds2 t s Ds2 Dt2 t s ( r s - r t ) r kg tt 30.60 3 2 tt m s Dt2 tt - Ds2 t s D 2 Dt2 t t t s D s ( r t - r s ) r kg 527 , 208 2 Ds m4 Dt2 tt - Ds2 t s Ds2 Dt2 t t ( r t - r s ) r kg ts 78 . 1 2 t s m3 s Dt2 tt - Ds2 t s t s Precision limit for density Precision limit Pr Pr 2 Sr M r k r S r k 1 M 1 M 2 1/ 2 Typical Uncertainty results Term D BD t t Bt t D BD s t Bt s 2 Dt D s BD2 2 t t t s Bt2 Br Pr Ur Without correlated bias errors Magnitude % Values 3 1.48 kg/m 22.30% B r2 2 0.31 kg/m3 0.95% B r 2 -2.63 kg/m3 70.60% B r 2 -0.78 kg/m3 6.15% B r 3.13 kg/m3 0.24%r U r2 3.3% With correlated bias errors Magnitude % Values 3 1.48 kg/m 147.16% B r2 2 0.31 kg/m3 4.09% B r 2 -2.63 kg/m3 464.72% B r 2 -0.78 kg/m3 38.89% B r 2 -2.79 kg/m3 -522.98% B r 2 -0.69 kg/m3 -31.88% B r r 1.22 kg/m3 0.09% U r2 0.47% 16.91 kg/m3 1.28% U r2 96.70% 16.91 kg/m3 1.29% U r2 99.53% 17.20kg/m3 1.30% 16.95kg/m3 1.28% r r r r Uncertainty Analysis - Viscosity Data reduction equation for density n: gD2t n ( S 1) 18 Total uncertainty for the average viscosity (teflon sphere): Un2 Bn2t + Pn2 t t Calculating Bias Limit for Viscosity Bias limit Bnt (teflon sphere) Bn2t D2t BD2 + r2 Br2 + t2t Bt2 + 2 B2 Bias Limit BD= BD = BD t Bt= Bt = Bt t S t No Correlated Bias errors contributing to viscosity Magnitude 0.000005 m Percentage Values Estimation 0.078 % Dt ½ instrument resolution 0.14 % Ds 0.01 s 0.032% tt 0.083% ts Last significant digit Sensitivity coefficients: 5 Dt2 gr t t n 6 m t 1.36 10 r r 18r 2 kg s 2 Dt g rt r 1 tt n m D 0.202 18 s t Dt 2 n Dt g r t r 1 2.27x10 5 tt t 18 2 m s2 2 g r r 1t D t t n 3 t 1 . 15 x 10 182 m s Precision limit for viscosity Precision limit P υ (teflon sphere) Pn t 2 Sn t M n k n Sn k 1 M 1 M 2 1/ 2 Typical Uncertainty results Term B D BD t rBr t Bt t B Bn t Pn t Magnitude 7.910-4 m 1.110-6 m2/s 4.2710-6 m2/s 2.2910-7 m2/s -0.9210-6 m2/s 4.510-6 m2/s 1.0110-5 m2/s Percentage Values 0.13% Bn2 5.97% Bn2 90.03% Bn2 0.26% Bn2 3.74% t t t t 0.64%n t Un2 16.43% n t 1.43% t Un2 83.57% t Un t 1.1110-5 m2/s n 1.57% t Teflon spheres Presentation of experimental results: General Format • E = B-A • UE2 = UA2+UB2 B ± UB • Data calibrated at UE level if: • |E| UE • Unaccounted for bias and precision limits if: • |E| > UE 2.1 Experimental Result (UA= 3%) Benchmark data (UB = 1.5% ) 2.0 1.9 Result R • EFD result: A ± UA • Benchmark data: 1.8 1.7 1.6 1.5 1.4 Data not validated Validated data 1.3 20 25 30 35 Independent variable X i 40 45 Data analysis R e f e r e n c e d a t a 1 2 6 4 3) 1 2 6 2 Density(kg/m 1 2 6 0 Compare results with manufacturer’s data 1 2 5 8 1 2 5 6 1 2 5 4 1 21 41 61 82 02 22 42 62 83 03 2 T e m p e r a t u r e ( D e g r e e s C e l s i u s ) 2/s) 1 . 4 e 3 1 . 2 e 3 KinematicViscosity(m 1 . 0 e 3 8 . 0 e 4 6 . 0 e 4 4 . 0 e 4 R e f e r e n c e d a t a 1 8 2 0 2 2 2 4 2 6 2 8 3 0 3 2 T e m p e r a t u r e ( d e g r e e s C e l s i u s ) (Proctor & Gamble Co (1995)) UA bands showing % uncertainty Flow Visualization using ePIV • ePIV-(educational) Particle Image Velocimetry • Detects motion of particles using a camera • Camera details: digital , 30 frames/second, 600×480 pixel resolution • Flash details: 15mW green continuous diode laser Results of ePIV • Identical particles are tracked in consecutive images to have quantitative estimate of fluid flow • Particles have the follow specifications: • neutrally buoyant : density of SG ~ 1.0 • small enough to follow nearly all fluid motions: diameter~11μm • Qualitative estimates of fluid flow can also be shown Flow Visualization • Visualization-a means of viewing fluid flow as a way of examining the relative motion of the fluid • Generally fluid motion is highlighted by smoke, die, tuff, particles, shadowgraphs, Mach-Zehnder interferometer, and many other methods • Answer the following questions: 1. Where is the circular cylinder? 2. In what direction is the fluid traveling? 3. Where is separation occurring? 4. Can you spot the separation bubbles? 5. What are the dark regions in the left half of the image? Flow Visualization-Flow around a circular cylinder • • • • Flow around a sphere is approximated by a circular cylinder Flow in laboratory exercise has a Reynolds number less than 1. Flow with ePIV has a Reynolds number range from ~2 to 90. Reynolds number = Re = (V∙D)/υ = (ρ ∙ V ∙ D)/μ Re= <1 Glycerine solution with aluminum powder, V=1.5 mm/s, dia=10 mm Re= ~2 ePIV, water and 10μm polymer particels, V=1.5 mm/s, dia=4 mm Flow Visualization-Flow around a circular cylinder con’t Re=1.54 Re=9.6 • Flow separation occurs at Re ~ 5 • Standing eddies occur between 5 < Re < 9 • Length of separation bubble is found to grow linearly with Reynolds number until the flow becomes unstable about Re = 40 • Sinusoidal wake develops at about Re = 50 • Kármán vortex street develops around Re = 100 Flow Visualization-Flow around a circular cylinder con’t Re=26 Re=30 Re=55 Re=140 Flow Visualization-Flow around a circular cylinder con’t • Typical ePIV images Re=30 Re=60 Re=90 The End