POLYCHAR 22 - Short Course Michael Hess DYNAMIC-MECHANICAL and CALORIMETRIC PROPERTIES OF POLYMERS Thanks to Dr. Kevin Menard, University of North Texas and Perkin Elmer for some of the examples Calorimetric Analysis of Polymers • • • • • • • • • • • • • • • • course of polymerization transreactions chain scission radiation induced degradation thermal degradation chain stripping leaving carbonaceous residue curing of thermosets ... phase behaviour (estimation of a phase diagram) mesophase behaviour (processing) history (themoreversible) gelation thermal transitions (Tg, Tm, Tcr...) bound water in hydrogels crystallization and ordering ... Dynamic-Mechanical Analysis mechanical properties of (polymeric) materials under the influence of dynamic load and temperature mechanical modulus as a function of load, temperature, time transitions, relaxations, service range (temperature), service time Thermal Transitions transition temperatures, transition enthalpie glass transition cold crystallization •recrystallization •crystallization melting •brittle/viscous •miscibility •thermal history •polymorphism •mesophases •phase diagram •kinetics •degree of crystallization •purity DTA DT DSC Wel (DT=0) poly(dimethyl siloxane) (PDMS) heat flux or cp melting Tm (end) enthalpy relaxation cold crystallization Tg Tm (onset) Tm (rate max) Dynamic-mechanical analysis - rheology the modern machines can rapidly change the measuring device so that solid and fluid samples can be measured and many different modes can be applied Thermomechanical Analysis Stress-Strain Curves Creep Recovery Stress Relaxation Dynamic Mechanical Analysis Solvent Immersed testing simple deformations in a solid simple extension simple shear deformation (also in liquids possible) simple stress in a shear deformation ii = normal stress; ij = shear stress 22 21 12 32 23 2 1 3 33 31 13 11 The total stress ij is a second rank tensor composed of normal and shear components (ideal) energy elasticity •caused by deformation of bond angles and bond length at small deformations •the energy is stored and completely released after the load is removed •there is no (internal) friction = Fnormal = E = = A0 1 E = L L0 L0 = DL L0 = 1 Fin plane A0 = G = J = strain; = uniaxial deformation ratio; = shear (angle); F = force [N]; A0 = initial area E = Young modulus [Pa]; G = shear modulus [Pa]; J = compliance [Pa-1] Stress Causes Strain Lo elongationL-Lo = DL L Cauchy or Engineering Strain = DL/Lo Hencky or True Strain = ln (DL/Lo) Kinetic Theory of Rubber Strain = 1/3{L/Lo-(Lo/L)2} Kirchhoff Strain = 1/2{ (L/Lo)2-1} Murnaghan Strain = 1/2{1-(Lo/L)2} The different definitions of tensile strain become equivalent at very small deformations. The stress [Pa = N/m2] refers to the initial cross section Stress and strain are principally time-dependent stress can “relax” (at constant strain) elongation can “creep” (at constant stress) ideal stress-strain diagram inThe the elastic limit: Hooke’s Law = slope = k Strain increases with increasing Stress Slope: elastic (Young-) modulus E the major types of moduli extension Young modulus E shear shear modulus G compression bulk modulus B bending* bending modulus Eb *three-point bending, 4 point bending E = 2G 1 ) = 3 B 1 2 ) lat = long The lateral strain lat is the strain normal to the uniaxial deformation. the different moduli can be converted into one another, see D. Ferry so that for elastomers: 0.5E 3G The volume change on deformation is for most elastomers negligible so that =0.5 (isotropic, incompressible materials). In a sample under small uniaxial deformation!! The lateral strain lat is the strain normal to the uniaxial deformation. shear in an ideal (Newtonian) liquid ideal liquid between two parallel plates an ideal liquid shows no elasticity dilatant grad v = grad v = dv dx 2 = shear rate = = dynamic viscosity [Pa s]; 1 centipoise = 1 mPa s structural viscous slope = . important rheometer types for viscous samples torque plate-plate cone-plate constant shear rate along the radius Couette a combination of both: visco-elastic behaviour James Clerk Maxwell, Phil. Trans. Roy. Soc. London 157 (1867) 52 single relaxation time spectrum of relaxation times i There is mater that shows elastic and viscous behaviour (e.g. pitch): fast deformation rather elastic, slow deformation rather viscous response major response types on deformational stress storage and loss of energy dissipated energy Qrev = E '' 02 1 wrev = E 2 ' E” 2 0 Young’s modulus is designed for elastic materials. Real materials consist of both elastic and viscous response. E” – lost to friction and rearrangement - “the Loss Modulus” saved energy E’ tan = E '' E' E’ – stored and released – “the Storage Modulus” (conceptually like Young’s Modulus) damping (factor) 'simple' static stress-strain experiment tensile strength b stress = f , T ) = f t , T ) tensile strength yield strength brittleness B*): B= elongation at break tensile strength 1 b E ' elongation at break *) according to Brostow et al., J. Mater. Sci 21 (2006) 2422 not to be confused with the bulk modulus B (compression modulus) strain b b time frequency dependence of damping TTS temperature superposition temperature depending properties (elasticity, flow…) long term prediction, fatigue… frequency range and applied technique DMA relates: product properties molecular structure Material Behavior processing conditions Free damping experiment An =ln A n 1 amplitude logarithmic decrement shear (storage) modulus G'(f, T) loss modulus G''(f, T) loss factor D (tangent) stress strain stress and strain are in phase in an ideal energy-elastic material, phase angle = 0° stress and strain are out of phase in an ideal viscous material, phase angle = 90° The modulus of a visco-elastic material is a complex physical entity Theory shows that the modulus is complex and can be split into a real part E ' and an imaginary part with E '': 0 i 0 0 0 = E * = e = cos i sin ) = cos i sin 0 0 0 0 E' E '' E * = E ' iE '' 1 wrev = E ' 02 2 Qrev = E '' 02 dissipated (loss) stored Because Young’s Modulus isn’t enough… E” Young’s modulus is designed for elastic materials. Real materials consist of both elastic and viscous response. E” – lost to friction and rearrangement - “the Loss Modulus” E’ E’ – stored and released – “the Storage Modulus” (conceptually like Young’s Modulus) Correlation between moduli and phase angle (damping) in the Gaussian plane of complex numbers the complex shear modulus G*, the Young modulus E* and the complex viscosity * can be visualized as E* = ; G* = ; * = the damping factor D is then given by the tan of the loss angle D= tan D shows a behaviour similar to Modulus, damping and their correlation with molecular motions or tan (rubber) or tan a thermodynamic view at the 'glass transition' There is not only one glass. The type of glass depends on the thermal history. slowly heating can cause annealing G' The glass transition in a dynamic experiment tan G'' glassy visco-elastic rubbery T DMA and different molecular parameters Curv e 1: DMA Temp/Time Scan in Extension File inf o: demof ilm Wed Oct 11 17:06:48 1995 Frequency : 1.00 Hz Amplitude: 21.949u pet f ilm Tension: 110.000% # 1 pet f ilm:demof ilm tan Tg are easily seen, as in PET Film # 2 Storage Modulus (Pa x 10 9 ) 1.6 3.5 3.0 1.0 2.5 9 ) 1.2 0.8 Onset 83.29 C 2.0 0.6 1.5 0.4 Onset 107.82 0.2 1.0 C 0.5 0.0 Onset 79.35 C 0.0 -100.0 0.0 100.0 Temperature ( TEMP1: -100.0 C TEMP2: 250.0 C TIME1: 0.0 min RATE1: 10.0 C/min 200.0 C) 300.0 PERKIN-ELMER 7 Series Thermal Analy sis Sy stem Sun Nov 26 21:02:11 1995 Modulus (Pa x 10 tan 1.4 Tg by DMA and DSC differential scanning calorimetry Peak Tan = 140.5°C Onset E’ = 133.1 °C Tf Heat flow/mW Onset E” = 127.3 °C Inflection Point Onset Onset Tan = 130.0 °C Temperature /C Temperature/C (a) (b) DCp DH/J/g) Tan Modulus/Pa Peak E” = 136.7 °C Operating Range by DMA Curv e 1: DMA Temp/Time Scan in 3 Point Bending File inf o: gamma_1 Thu Jun 30 02:17:24 1988 Frequency : 7.00 Hz Dy namic Stress: 1.86e+06Pa EPOXY PC BOARD AT 7 Hz Static Stress: 1.86e+06Pa # 1 EPOXY PC BOARD AT 7 Hz:gamma_1 10 Storage Modulus (Pa x 10 ) 1.1 4.5 Tg 0.8 10 ) Operating range ) 5.0 Beta 0.9 -1 (x 10 4.0 ) (b) tan 3.5 2.5 Operating range 0.5 0.4 2.0 1.5 1.0 0.2 0.5 0.1 0.0 0.0 -100.0 modulus is ok Curv e 1: DMA Temp/Time Scan in 3 Point Bending File inf o: AMPf rPP.1 Wed Oct 27 13:49:06 1993 Frequency : 1.00 Hz Dy namic Stress: 950.0mN LeBrun samples Static Stress: 1000.0mN TIME1: 0.0 min RATE1: 10.0 C/min # 1 LeBrun samples:AMPf rPP.1 Storage Modulus (Pa x 10 tan (x 10 -1 3.0 Operating range 1.5 1.5 1.0 1.0 0.5 0.5 0.0 -150.0 -100.0 AMP Flame Retardant Poly propy lene TIME1: 0.0 min RATE1: 5.0 C/min -50.0 0.0 Temperature ( 50.0 C) -1 leather-like state (x 10 2.0 2.0 ) 2.5 tan 9 ) 200.0 PE DMA7 R&D LAB PERKIN-ELMER 7 Series Thermal Analy sis Sy stem Sun Nov 26 20:13:53 1995 9 ) ) 2.5 TEMP1: -160.0 C TEMP2: 300.0 C 100.0 C) toughness is ok #2 Modulus (Pa x 10 0.0 Temperature ( TEMP1: -180.0 C TEMP2: 300.0 C 100.0 KPM PERKIN-ELMER 7 Series Thermal Analy sis Sy stem Sun Nov 26 20:58:36 1995 (x 10 3.0 0.6 tan Modulus (Pa x 10 0.7 0.3 (c) -1 (a) -> # 2 1.0 temperature of use shear modulus rigid blow vacuum forming extrusion 'leather' forming injection moulding rubber viscous amorphous semicrystalline thermoplasts shear modulus temperature of use extrusion injection moulding cold forming vacuum forming blow forming Cold Crystallization in PET seen by DMA and DSC Tm Tg Cold Crystallization DSC Curv e 1: DMA Temp/Time Scan in 3 Point Bending AMP66gp.1 Tue Oct 26 16:05:29 1993 File inf o: Dy namic Stress: 190.0mN Frequency : 1.00 Hz Static Stress: 200.0mN LeBrun samples Higher Order Transitions affect toughness LeBrun samples 4.0 5.5 5.0 3.5 4.5 ) -1 2.5 3.0 2.5 2.0 b Transitions 1.5 2.0 Tg Poor 1.5 1.0 1.0 0.5 0.5 0.0 0.0 -150.0 -100.0 -50.0 AMP good part 20% glass f illed Ny lon 6/6 Impact was good if Tg/Tb was 3 or less. TEMP1: -160.0 C TEMP2: 300.0 C TIME1: 0.0 min RATE1: 5.0 C/min 0.0 Temperature ( 50.0 C) 100.0 150.0 KPM PERKIN-ELMER Analy sis Sy stem 7 Series Thermal Sat Oct 15 14:32:54 1994 (x 10 Good Impact Strength 3.5 tan Modulus (Pa x 10 9 ) 3.0 4.0 stress-relaxation in a silicone rubber DMTA Tg DSC Cold Crystallization Left: silicon rubber with a glass transition at –117°C and a melting transition at –40°C. Beyond the melting temperature this crosslinked (vulcanised) material shows rubber-elasticity with modulus that increases with the temperature. Right: also a silicone rubber that contains silicone oil as diluent, as plasticizer. The oil causes a stressrelaxation at the beginning of the melting transition around –47°C. Blends and Copolymers Polymer A Both Tgs E’ E’ Block Copolymers Graft Copolymers Immiscible Blends Temperature/K Temperature/K + = Single Tg E’ E’ Polymer B Exact T depends on concentration of A and B Temperature/K Temperature/K Random Copolymers & Miscible Blends The frequency-dependence of dynamic experiments Temperature dependency of E' and tan of PVC at different frequencies, after Becker, Kolloid-Z.140 (1955) 1 Time-Temperature-Superposition Principle(TTS) experimental experimental window window NBS-poly(isobutylene, after A. Tobolski The glass transition temperature seen by viscosity lg empirical WLF equation Tg+50K Arrhenius-type Temperature-dependence of the viscosity of PMMA (M=63.000 g/mol) after Bueche Williams-Landel-Ferry (WLF) equation Ts ) 20, 4 T Ts ) ln = ln aT = ; Ts = Tg 50 ) K ) T 102 T Ts TTS gives the frequency-dependence of the glass transition temperature: lg AT lim T Tg T Tg = 0.338 t g 0.338T Tg ) = lg AT = lg = lg t g g lg DT = 0.338 An increase of the measuring frequency (heating rate) by a factor 10 (or a decrease of the time frame by a factor of 10) near Tg the glass-transition temperature is found about 3 K higher. Master Curves*) extend the range • We can collect data from 0.01 to 100 Hz. • If we do this at many temperatures, we can “superposition” the data. TTS • After TTS, our range is 1e-7 to 1e9 Hertz (1/sec) • Then x scale (frequency) can then be inverted to get time *) modulus or compliance; compliance = (modulus)-1 BUT... TTS assumes that: “all relaxation times are equally affected by temperature.” THIS IS KNOWN TO OFTEN BE INVALID. J. Dealy Log J* Failure of TTS compliance J = 1/E Analysis of a Cure by DMA E’-E” Crossover ~ gelation point 10 8 10 7 Modulus 10 6 106 Pa ~ Solidity 10 5 vitrification point E” 10 4 Curing 10 3 E’ 10 2 Melting Minimum Viscosity (time, length, temperature ) 10 1 10 0 50.0 70.0 90.0 110.0 130.0 150.0 T experiment at a constant heating rate time-temperature-transition diagram after Gillham Activation Energy tells us about the molecule • For example, are these 2 Tgs or a Tg and a Tb? Elastomer Sample • Because we can calculate the Eact for the peaks, we can determine if both are glass transitions. Determination of the apparent energy of activation log f = Ea 1 const . R T 146.5 kJ/mol 351.7 kJ/mol How can we do this experimentally?? MULTIPLEXING Multiplexing… Instead of just the Tg Sheet Film Fiber multiple frequencies in one run Or you can use the Synthetic Oscillation Mode Take five frequencies Sum together And apply the complex wave form to the sample Temperature in C Gelation Point by Multiplexing We can then do further analysis Activation energy Master curve PMMA (0.01~100Hz) Why?… To Review, DMA ties together... molecular structure Molecular weight MW Distribution Chain Branching Cross linking Entanglements Phases Crystallinity Free Volume Localized motion Relaxation Mechanisms product properties Material Behavior processing conditions Stress Strain Temperature Heat History Frequency Thermal Pressure Heat set Dimensional Stability Impact properties Long term behavior Environmental resistance Temperature performance Adhesion Tack Peel Further Readíng Kevin P. Menard, Dynamic-Mechanical Analysis, CRC-Press (1999) Boca Raton W. Brostow, Performance of Plastics, Carl Hanser Verlag (2000) Munich I. M. Ward, Mechanical Properties of Solid Polymers, Wiley (1983) New York J. J. Aklonis, W. J. McKnight, Introduction to Polymer Viscoelasticity, Wiley-Interscience (1983) New York N. W. Tschloegl, The Theory of Viscoelastic Behaviour, Acad. Press (1981) New York D. Ferry, Viscoelastic Properties of Polymers, Wiley (1980) New York B. E. Read, G. D. Dean, The Determination of Dynamic Properties of Polymers and Composites, Hilger (1978) Bristol L. E. Nielsen, Polymer Rheology, Dekker (1977) New York L. E. Nielsen, Mechanical Properties of Polymers, Dekker (1974) New York L. E. Nielsen, Mechanical Properties of Polymers and Composites Vol. I & II, Dekker (1974) New York A. V. Tobolsky, Properties and Structure of Polymers, Wiley (1960) New York Many examples by courtesy of Kevin Menard (University of North Texas, Department of Materials Science and Perkin Elmer Corp.)