ANNUAL TECHNICAL TRAINING 2009

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CONTENTS
• INVERTER K-SERIES
• INVERTER Y SINGLE SPLIT (SERIES I & II)
 INDOORS
OUTDOORS
• INVERTER Y MULTI SPLIT
Technical Training
INVERTER K-SERIES
Technical Training
INVERTER K-SERIES
 INDOOR
W
0.9K
1.4K
2.0K
2.6K
3.2K
3.8K
4.4K
5.8K
8.8K
Btu/h
3K
5K
7K
9K
11K
13K
15K
20K
30K
R410A
(5WMY-KR)
5WMY10/15 KR
Technical Training
INVERTER K-SERIES
 OUTDOOR
W
0.9K
1.4K
2.0K
2.6K
3.2K
3.8K
4.4K
5.8K
8.8K
Btu/h
3K
5K
7K
9K
11K
13K
15K
20K
30K
R410A
(5LCY-ER)
5LCY10/15 ER
Technical Training
INVERTER K-SERIES : Features
 High EER / COP of 5WMY
2.5 kW
3.5 kW
EER
3.42
3.37
European EER
Rating
A
A
COP
4.06
3.76
European EER
Rating
A
A
 ECONO Mode
Econo Mode is a function that sets a limit for power
consumption. This mode is useful for preventing
Circuit breakers from being overloaded by the use
of multiple air conditioners and other electrical
devices. The function is easily activated from the
remote controller by pushing the ECONO button.
Technical Training
INVERTER K-SERIES : Features
 5 Speed Fan motor,
• inclusive of Quiet Mode
Sound Pressure Cooling
H/M/L/SL (dBA) Heating
5WMY10KR
40/33/26/22
40/34/28/25
Super Low Speed @ 22 dBA!
5WMY15KR
41/34/27/23
41/35/29/26
 Night Set Mode
This function prevent excessive cooling
or heating for your pleasant sleep.
Technical Training
INVERTER K-SERIES : Features
 Indoor Air Quality
• Titanium Apatite Photocatalytic
Air Purifying Filter
Technical Training
INVERTER K-SERIES : Features
Comfort Airflow Mode
“Comfortable Mode” prevents direct airflow to users and reduces discomfort air drafts.
When cooling : Flap can be fixed at higher position than the normal cooling operation
position.
When heating : Flap can be fixed at lower position than the normal heating operation
position and warms feet.
Normal Operation
Comfort Mode
15~45°
0° fixed
0°
5°
15°
Normal Operation
by one touch !
45°
5~45°
< Cooling >
45°
50°
Comfort
Mode
50° fixed
< Heating >
Technical Training
INVERTER K-SERIES : Features
 Standby electricity saving
Without this function, about 6W standby electricity is necessary. By cutting power
supply to outdoor unit, necessary standby electricity is reduced to 1 W at the least.
This new function corresponds to diversified energy saving needs.
Operation standby electricity
< Without “Standby Electricity Saving” >
1W
For indoor unit
microcomputer
5W
For outdoor unit
microcomputer
< With “Standby Electricity Saving” >
1W
For indoor unit
microcomputer
0W
(Outdoor unit is
suspended)
Note: In some conditions, for example when temperature is low, outdoor unit runs microcomputer
and preheats compressor and thus uses energy. (About 35 W is necessary for preheating)
Technical Training
INVERTER Y SINGLE SPLIT
Technical Training
INVERTER Y SINGLE SPLIT
Product Line Up
Outdoor Model
5CMY-ER
5CKY-ER
5CKY-CR
5WMY-JR
Indoor Model
5WMY-J
10
15
5CKY-E
5LCY-C
5CKY-C
5CMY-E
5CCY-C
SERIES I
Outdoor Model
Indoor Model
5WMY-J
10
15
P
P
P
5CCY-CR
20
25
P
P
P
P
P
P
P
20
25
60
P
P
5CKY-E
5LCY-D
5CCY-C
P
P
P
P
Indoor Model
5WMY-J
30
40
50
5CKY-E
P
P
P
P
P
P
P
P
P
5CKY-C
5CMY-E
Outdoor Model
SERIES II
5LCY-E
5CKY-C
5CMY-E
5CCY-C
P
P
Technical Training
SERIES I
Technical Training
SERIES I
 Indoor: 5WMY-JR
W
0.9K
1.4K
2.0K
2.6K
3.2K
3.8K
4.4K
5.8K
8.8K
Btu/h
3K
5K
7K
9K
11K
13K
15K
20K
30K
R410A
(5WMY-JR)
5WMY 10/15/20/25JR
Technical Training
SERIES I
WMY-J Features:

High EER/COP performance.
•





ALL Models rank A/A or Exceeds!
(W/W)
EER
COP
2.5 kW
3.42
3.62
3.5 kW
3.33
3.62
5.0 kW
3.31
3.63
6.0 kW
3.21
3.74
High Quality & Efficiency Daikin DC Inverter compressor
High Performance Daikin Inverter Controller
5-speed Step-less Fan operation
BioPro IAQ.
New Inverter-only Remote Control
Technical Training
SERIES I
 Indoor: 5CKY-CR
W
0.9K
1.4K
2.0K
2.6K
3.2K
3.8K
4.4K
5.8K
8.8K
Btu/h
3K
5K
7K
9K
11K
13K
15K
20K
30K
R410A
(5CKY-CR)
5CKY 10/15/20CR
Technical Training
SERIES I
 Outdoor: 5LCY-DR
W
0.9K
1.4K
2.0K
2.6K
3.2K
3.8K
4.4K
5.8K
8.8K
Btu/h
3K
5K
7K
9K
11K
13K
15K
20K
30K
R410A
(5LCY-DR)
5LCY 10/15DR
Technical Training
SERIES I
 Outdoor: 5LCY-CR
W
0.9K
1.4K
2.0K
2.6K
3.2K
3.8K
4.4K
5.8K
8.8K
Btu/h
3K
5K
7K
9K
11K
13K
15K
20K
30K
R410A
(5LCY-CR)
5LCY
20/25CR
Technical Training
SERIES I
Outlook
About the same between 5LCY & 5LCX-series
5LCY10/15D Series
5LCX-C Series
* 5LCY20/25 will be using the same casing as 5LCX and mass-production by March 2010
Technical Training
SERIES I
Piping Length & Elevation
Model
Max.
total
piping
length
(m)
Max.
height
difference
(m)
Pre-charge
Additional
for up to
charge
piping
length (m) (g/m)
5LCY10DR
15
10
7.5
20
5LCX10CR
15
5
7.62
20
5LCY15DR
15
10
7.5
20
5LCX15CR
15
5
7.62
20
Technical Training
SERIES I
Control Box
Control box casing using plastic material.
 Reactor is mounted on outdoor panels.
 Control box is mounted face down.

5LCY-D
5LCX-C
Compact & Lighter
Technical Training
SERIES I
Terminal Block
 Equipped with 7-segment display to improve
serviceability.
 To retrieve error code & running parameters.
Technical Training
SERIES I
Thermistors
5LCY-D Series
Outdoor coil
Discharge pipe
Outdoor air
Heat sink
5LCX-C Series
Outdoor coil
Discharge pipe
Outdoor air
-
Heat sink
thermistor to
capture heat sink
temperature
Technical Training
SERIES I
Outdoor Fan
 Both Y-series and X-series are using variable
OD fan speed control by ON/OFF cycle motor.
 Variable speed duty cycle in respond to
current system load & ambient condition.
5LCY-D Series
5LCX-C Series
6-speed
2-speed
Low ambient
-10/15C
Technical Training
SERIES I
Software and Protection
5LCY-D Series
5LCX-C Series
OYLM
OYLM
Auto restart


Over current


Over heating


Software
Technical Training
SERIES I
Control System Compatibility
5LCY-D Series
5LCX-C Series
SLM 3
×

NETWARE 3*


G-WAY
×

NIM
×

* Standard handset for CC units, not available yet for wall mounted series.
Technical Training
SERIES II
Technical Training
SERIES II
 Indoor: 5CKY-ER
W
4.4K
5.8K
8.8K
11.7K
14.6K
17.6K
20.5K
Btu/h
15K
20K
30K
40K
50K
60K
70K
R410A
(5CKY-ER)
5CKY 28/40/50ER
Technical Training
SERIES II
5CKY-ER Features
 Improve Sound Level
•
•
•
New CKY-E series is equipped with a newly-developed turbo fan,
which has improved the sound pressure level of the unit
significantly.
4 selected fan speeds
By selecting the Quiet mode, the sound pressure level can be as
low as 27dBA.
Technical Training
SERIES II
5CKY-ER Features
 Multi comfort- 3 air swing pattern control
•
3 selected air swing pattern to suit different requirements
Swing mode selection method through wireless handset:
-Press SWING button for 4 seconds to enter field setting mode. While in field setting mode, show
only SETTING MODE
-Press temperature + or – button to select SWING MODE rotation from SWING MODE 1 to SWING
MODE 3
-If no mode changes within 4 seconds, unit will operate according to the selected SWING MODE
Technical Training
SERIES II
5CKY-ER Features
 Optimum Air Discharge
•
•
Combining 4 ways air discharge and large discharge area on
each side
Additional of the automatic air swing help to further to evenly
distribute conditioned air to every corner of the install area.
Technical Training
SERIES II
5CKY-ER Features
 Modern & Elegant Panel Design
•
•
•
Unique “Round” side contour
Side LED light location
Promote Uniform Installation
• Same dimension (all capacity)
• Rotate able intake grill
Allow 90°Rotation
Technical Training
SERIES II
5CKY-ER Features
 Lower Height model

2 uniform height base on different capacity
 Small fan motor
 Compact body design
A
B
C
Technical Training
SERIES II
5CKY-ER Features
 Built-In high head drain pump


Built-in high head drain pump 700mm head.
A safety float is incorporated in the drain pump to monitor its water level
Technical Training
SERIES II
 Indoor: 5CMY-ER
W
4.4K
5.8K
8.8K
11.7K
14.6K
17.6K
20.5K
Btu/h
15K
20K
30K
40K
50K
60K
70K
R410A
(5CMY-ER)
5CMY 28/40/50ER
5CMY
62CR
Technical Training
SERIES II
5CMY-ER Features
 Ceiling and floor installation option
-To install below the ceiling
Ceiling installation type
-To mount at low wall position
 Easy Serviceability
- Control box, motor and blower can
be access easily by just pulling down
the filter rail.
Standing installation type
Technical Training
SERIES II
5CMY-ER Features
 Negative ion generator
-To increase the amount of
negative ion in the air
conditioning area, creating
more refreshing environment
 Automatic air swing
-The motorized louver enables the air flow to be evenly distributed.
-At the same time, negative ion will be released to provide quality air
Technical Training
SERIES II
5CMY-ER Features
 Flexible installation
-Unit is designed to work with high pressure head drain pump (optional).
-To offer flexibility for installation on condensate drain pipe
-Drain pump comes with a high head and is incorporate with the float switch
as safety protection
Technical Training
SERIES II
5CMY-ER Features
 Fresh air option
-The unit is designed to draw in fresh air from outdoor. A fresh air knocked out
holes is designed within the unit itself to provide better ventilation.
Technical Training
SERIES II
 Indoor: 5CCY-CR
W
4.4K
5.8K
8.8K
11.7K
14.6K
17.6K
20.5K
Btu/h
15K
20K
30K
40K
50K
60K
70K
R410A
(5CCY-CR)
5CCY 28/38/50/60CR
Technical Training
SERIES II
5CCY-CR Features
 Microprocessor controlled
-Offer comfortable room conditions according to the needs of the user
-Provide protection to components of the air conditioning unit against any
fault through its control algorithm
 Optional duct accessories
* Available for 5CCY10-25CR only.
Technical Training
SERIES II
5CCY-CR Features
 Auto random restart
-Automatically restart according to the last state setting condition when
power resumed
-Option is provided to cancel this features
 Double protection drainage system
-Primary drain pan: high thermal insulation material and molded in gradient
for better condensate water drainage
-Secondary drain pan: “built in” to standard unit offers extra protection against
possible water leaking problems
Technical Training
SERIES II
 Outdoor: 5LCY-ER
W
4.4K
5.8K
8.8K
11.7K
14.6K
17.6K
20.5K
Btu/h
15K
20K
30K
40K
50K
60K
70K
R410A
(5LCY-ER)
5LCY 30/40/50/60ER
Technical Training
SERIES II
Piping Length & Elevation
Model
Max.
total
piping
length
(m)
Max.
height
difference
(m)
Pre-charge
Additional
for up to
charge
piping
length (m) (g/m)
5LCY30ER
50
30
30
50
5LCY40ER
75
30
30
50
5LCY50ER
75
30
30
50
5LCY60ER
75
30
30
50
Technical Training
SERIES II
Control Box

Control box is vertically mounted facing out of the casing.
Main & inverter PCB
Technical Training
SERIES II
Others
5LCY30ER
5LCY40-60ER
DC motor
DC motor
Compressor type
Swing
Scroll
Software
Daikin
Daikin
Auto restart


Over current


Over heating


OD fan
Annual Technical Training 2009
SERIES II
Control System Compatibility
Accessories
Compatibility
SLM 3
×
NETWARE 3*

G-WAY
×
NIM
×
* Standard handset for CC units, not available yet for wall mounted series.
Annual Technical Training 2009
INVERTER Y MULTI SPLIT
Annual Technical Training 2009
INVERTER Y MULTI SPLIT
Outdoor Unit
Indoor Unit
5WMY-JR
5MSY20/25/30BR
Multi Split
5CKY-ER
5CKY-CR
5WMY-J
5MSY20BR
(1-2 Indoors)
5CKY-C
5WMY-J
5MSY25BR
(1-3 Indoors)
5CKY-C
5WMY-J
5CMY-ER
P
P
P
P
P
P
P
P
P
P
P
P
P
P
5CMY-E
5CCY-C
5MSY30BR
(1-4 Indoors)
15
5CMY-E
5CCY-C
5CCY-CR
10
P
P
5CKY-E
5CKY-C
P
5CMY-E
5CCY-C
P
P
P
P
20
P
P
P
P
P
Technical Training
INVERTER Y MULTI SPLIT
5MSY-BR Features
Flexibility in Application & Installation
• Available for double, triple, and quadruple indoor connections.
• Different types of indoor units in the same system.
Better Energy Saving
• Combination of improved efficiency compressor and intelligent electronic controls.
• Achieved class A/A based on European Energy Efficiency Class ratings.
Technical Training
INVERTER Y MULTI SPLIT
Outlook
About the same between 5MSY & 5MSX-series
5MSY-B Series
5MSX-A Series
Technical Training
INVERTER Y MULTI SPLIT
Piping Length and Elevation
Model
Max.
total
piping
length
(m)
Single
indoor max.
piping
length
(m)
Max.
height
difference
(m)
Pre-charge
total
piping
Prelength
charged
(m)
(kg)
Additional
charge
(g/m)
5MSY20BR
50
25
15
10
2.0
20
5MSX20AR
30
20
5
20
1.65
20
5MSY25BR
60
25
15
20
2.6
20
5MSX25AR
50
20
5
40
2.32
20
5MSY20BR
60
25
15
20
2.6
20
5MSX20AR
60
20
5
40
3.39
20
Technical Training
INVERTER Y MULTI SPLIT
Control Box
OEM Daikin.
 Control box casing using plastic material.
 Control box is mounted face down.

5MSY-B Series
5MSX-A Series
Compact & Lighter
Technical Training
INVERTER Y MULTI SPLIT
Terminal Block
Error Diagnosis
No. of LED
Location
5MSY-B Series
5MSY-B Series
5MSX-A Series
5
2
Next to
terminal block
Inside control
box
5MSX-A Series
Technical Training
INVERTER Y MULTI SPLIT
Thermistors

5MSY has more feedback where each indoor will be
equipped with a gas pipe and liquid pipe thermistors.
5MSY-B Series
5MSX-A Series
Outdoor coil
Outdoor coil
Discharge pipe
Discharge pipe
Outdoor air
Outdoor air
Gas pipe x no. of indoor unit
Liquid pipe x no. of indoor unit
Gas pipe x 1
Liquid pipe x 1
Heat sink
Technical Training
INVERTER Y MULTI SPLIT
Outdoor Fan
 Similarly, 5MSY-B series and 5MSX-A series are
equipped with variable speed motor to cater
for different system load & ambient condition.
5MSY-B Series
5MSX-A Series
Reluctance DC motor
AC tap speed motor
(fixed 3 speeds)
Low ambient 0C
Technical Training
INVERTER Y MULTI SPLIT
Other Components
Compressor
Expansion device
5MSY-B Series
5MSX-A Series
Swing type
Scroll type
EXV
EXV
Swing compressor
Different compressor driving method.
• Has a higher EER, lower vibration & noise and higher durability.
•
Technical Training
INVERTER Y MULTI SPLIT
Software and Protection
5MSY-B Series 5MSX-A Series
Software
Daikin
Longertech
Wiring error-check

×
Priority room setting

×
Over current


Over heating


Technical Training
INVERTER Y MULTI SPLIT
Wiring Error Check
 Designed to provide convenience for the system to
correct wiring errors itself.

For unclear local wiring in the case of buried/hidden
piping.

This function works by letting refrigerant flow from
port A and on onward. The indoor coil temperature is
detected one by one to check for matching between
the piping and wiring.

If wiring is corrected or change a new controller,
wiring check has to be carried out again.
Technical Training
INVERTER Y MULTI SPLIT
Wiring Error Check
For example:
If wiring from Port A is correctly connected to Room A,
but piping from Port B instead.
 After self-correction, when unit is turned ON,
OD will change the add in memory so that EXV A is
link to Port B.
Room A
Piping connected to Port B
Room B
Piping connected to Port A
Technical Training
INVERTER Y MULTI SPLIT
Wiring Error Check

Press SW3 button to activate wiring check function:
•
•
•
The red LEDs will start blinking one after another.
The compressor is set to run at fix frequency.
Wiring to each ID unit is checked in sequence.
It takes 10~15min to complete the check and correction.
Result


Red LEDs blinking in sequence – self correction complete, unit ready to run.
• All LEDs blinking together – fail to self correct, recheck wire and piping.
•

This function is subjected to following conditions:
After unit is first turned ON, need to wait for about 30 seconds for system
initialization.
• OD ambient > 5C.
• To complete 3 minutes standby after unit stops.
• Indoor units are not having any other problem.
•
Technical Training
INVERTER Y MULTI SPLIT
Priority Room Setting

Allow user to set a particular room which takes precedence
over the operation mode of other rooms.

For example, if Room A is the priority room, when COOL
mode is selected in Room A while Room B, C & D are
operating in the following mode:
Operation mode in Room B, C & D
Status of Room B, C & D
COOL or DRY or FAN
Current operation mode is maintained
HEAT
The unit enters Standby Mode. Operation resumes when
Room A unit stops operating.
AUTO
If the unit is set to COOL mode, operation continues.
If set to HEAT mode, it enters Standby Mode.
Operation resumes when Room A unit stops operating.
Technical Training
INVERTER Y MULTI SPLIT
Priority Room Setting

This setting must be done when the unit is first installed.

Make sure setting is only done for 1 room.

Slide SW4 dip switch to the ON side for the
corresponding indoor unit to be set as priority room.
Technical Training
INVERTER Y MULTI SPLIT
Control System Compatibility
5MSY-B Series
5MSX-A Series
SLM 3
×

NETWARE 3*


G-WAY
×

NIM
×

* Standard handset for CC units, not available yet for wall mounted series.
Technical Training
HANDSET
Wireless handset for 5WMY-K Series
Technical Training
HANDSET
Existing handset
G15
Netware 3
G17
G18
Standard handset for CC
units only
Technical Training
HANDSET
New wireless handset
GS01
GS02
For massproduction in
February 2010
Technical Training
THE END
Technical Training
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