Seventh Edition CHAPTER 2 MECHANICS OF MATERIALS Ferdinand P. Beer E. Russell Johnston, Jr. John T. DeWolf David F. Mazurek Stress and Strain – Axial Loading Lecture Notes: Brock E. Barry U.S. Military Academy Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Contents Stress & Strain: Axial Loading Normal Strain Stress-Strain Test Stress-Strain Diagram: Ductile Materials Stress-Strain Diagram: Brittle Materials Hooke’s Law: Modulus of Elasticity Elastic vs. Plastic Behavior Fatigue Deformations Under Axial Loading Concept Application 2.1 Sample Problem 2.1 Static Indeterminate Problems Concept Application 2.4 Problems Involving Temperature Change Poisson’s Ratio Multiaxial Loading: Generalized Hooke’s Law Dilatation: Bulk Modulus Shearing Strain Concept Application 2.10 Relation Among E, n, and G Composite Materials Sample Problem 2.5 Saint-Venant’s Principle Stress Concentration: Hole Stress Concentration: Fillet Concept Application 2.12 Elastoplastic Materials Plastic Deformations Residual Stresses Concept Applications 2.14, 2.15, 2.16 Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2-2 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Stress & Strain: Axial Loading • Suitability of a structure or machine may depend on the deformations in the structure as well as the stresses induced under loading. Statics analyses alone are not sufficient. • Considering structures as deformable allows determination of member forces and reactions which are statically indeterminate. • Determination of the stress distribution within a member also requires consideration of deformations in the member. • Chapter 2 is concerned with deformation of a structural member under axial loading. Later chapters will deal with torsional and pure bending loads. Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2-3 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Normal Strain Fig. 2.1 Undeformed and deformed axially loaded rod. Fig. 2.3 Twice the load is required to obtain the same deformation when the cross-sectional area is doubled. Fig. 2.4 The deformation is doubled when the rod length is doubled while keeping the load P and cross-sectional area A. P stress A L normal strain 2P P 2A A L Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. P A 2 2L L 2-4 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Stress-Strain Test Photo 2.2 Universal test machine used to test tensile specimens. Photo 2.3 Elongated tensile test specimen having load P and deformed length L > L0. Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2-5 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Stress-Strain Diagram: Ductile Materials Fig. 2.6 Stress-strain diagrams of two typical ductile materials. Photo 2.4 Ductile material tested specimens: (a) with cross-section necking, (b) ruptured. Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2-6 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Stress-Strain Diagram: Brittle Materials Fig 2.7 Stress-strain diagram for a typical brittle material. Photo 2.5 Ruptured brittle materials specimen. Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2-7 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Hooke’s Law: Modulus of Elasticity • Below the yield stress E E Youngs Modulus or Modulus of Elasticity • Strength is affected by alloying, heat treating, and manufacturing process but stiffness (Modulus of Elasticity) is not. Fig 2.11 Stress-strain diagrams for iron and different grades of steel. Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2-8 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Elastic vs. Plastic Behavior • If the strain disappears when the stress is removed, the material is said to behave elastically. • The largest stress for which this occurs is called the elastic limit. Fig. 2.13 Stress-strain response of ductile material load beyond yield and unloaded. • When the strain does not return to zero after the stress is removed, plastic deformation of the material has taken place. Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2-9 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Fatigue • Fatigue properties are shown on -N diagrams. • A member may fail due to fatigue at stress levels significantly below the ultimate strength if subjected to many loading cycles. Fig. 2.16 Typical -n curves. • When the stress is reduced below the endurance limit, fatigue failures do not occur for any number of cycles. Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 10 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Deformations Under Axial Loading • From Hooke’s Law: E E P AE • From the definition of strain: L • Equating and solving for the deformation, PL AE Fig. 2.17 Undeformed and deformed axially-loaded rod. • With variations in loading, cross-section or material properties, PL i i i Ai Ei Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 11 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Concept Application 2.1 SOLUTION: • Divide the rod into components at the load application points. E 29 106 psi Determine the deformation of the steel rod shown under the given loads. • Apply a free-body analysis on each component to determine the internal force • Evaluate the total of the component deflections. Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 12 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Concept Application 2.1 SOLUTION: • Divide the rod into three components: • Apply free-body analysis to each component to determine internal forces, P1 60 10 3 lb P2 15 10 3 lb P3 30 10 3 lb • Evaluate total deflection, Pi Li 1 P1L1 P2 L2 P3 L3 A E E A A A i i i 1 2 3 60 103 12 15 103 12 30 103 16 6 0 . 9 0 . 9 0 . 3 29 10 1 L1 L2 12 in. L3 16 in. A1 A2 0.9 in 2 A3 0.3 in 2 75.9 10 3 in. 75.9 10 3 in. Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 13 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Sample Problem 2.1 SOLUTION: The rigid bar BDE is supported by two links AB and CD. • Apply a free-body analysis to the bar BDE to find the forces exerted by links AB and DC. • Evaluate the deformation of links AB and DC or the displacements of B and D. • Work out the geometry to find the Link AB is made of aluminum (E = 70 deflection at E given the deflections GPa) and has a cross-sectional area of 500 at B and D. mm2. Link CD is made of steel (E = 200 GPa) and has a cross-sectional area of (600 mm2). For the 30-kN force shown, determine the deflection (a) of B, (b) of D, and (c) of E. Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 14 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Sample Problem 2.1 SOLUTION: Displacement of B: B Free body: Bar BDE PL AE 60 103 N 0.3 m 500 10-6 m2 70 109 Pa 514 10 6 m M 0 B 0 30 kN)(0.6 m FCD (0.2 m) B 0.514 mm Displacement of D: FCD 90 kN FCD 90 kN tension M 0 D 0 30 kN 0.4 m FAB 0.2 m FAB 60 kN FAB 60 kN compressio n D PL AE 90 10 3 N 0.4 m 600 10-6 m2 200 109 Pa 300 10 6 m D 0.300 mm Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 15 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Sample Problem 2.1 Displacement of D: BB BH DD HD 0.514 mm 200 mm x 0.300 mm x x 73.7 mm EE HE DD HD E 0.300 mm 400 73.7 mm 73 .7 mm E 1.928 mm E 1.928 mm Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 16 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Static Indeterminate Problems • Structures for which internal forces and reactions cannot be determined from statics alone are said to be statically indeterminate. • A structure will be statically indeterminate whenever it is held by more supports than are required to maintain its equilibrium. • Redundant reactions are replaced with unknown loads which along with the other loads must produce compatible deformations. • Deformations due to actual loads and redundant reactions are determined separately and then added. L R 0 Fig. 2.23 Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 17 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Concept Application 2.4 Determine the reactions at A and B for the steel bar and loading shown, assuming a close fit at both supports before the loads are applied. SOLUTION: • Consider the reaction at B as redundant, release the bar from that support, and solve for the displacement at B due to the applied loads. • Solve for the displacement at B due to the redundant reaction at RB. • Require that the displacements due to the loads and due to the redundant reaction be compatible, i.e., require that their sum be zero. • Solve for the reaction at RA due to applied loads and the reaction found at RB. Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 18 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Concept Application 2.4 SOLUTION: • Solve for the displacement at B due to the applied loads with the redundant constraint released, P1 0 P2 P3 600 103 N P4 900 103 N A1 A2 400 10 6 m 2 A3 A4 250 10 6 m 2 L1 L2 L3 L4 0.150 m Pi Li 1.125 109 L E i Ai Ei • Solve for the displacement at B due to the redundant constraint, P1 P2 RB A1 400 10 6 m 2 L1 L2 0.300 m A2 250 10 6 m 2 Pi Li 1.95 10 3 RB δR E i Ai Ei Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 19 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Concept Application 2.4 • Require that the displacements due to the loads and due to the redundant reaction be compatible, L R 0 1.125 109 1.95 103 RB 0 E E RB 577 103 N 577 kN • Find the reaction at A due to the loads and the reaction at B Fy 0 R A 300 kN 600 kN 577 kN R A 323 kN RA 323 kN RB 577 kN Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 20 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Problems Involving Temperature Change Fig. 2.26 (partial) • A temperature change results in a change in length or thermal strain. There is no stress associated with the thermal strain unless the elongation is restrained by the supports. • Treat the additional support as redundant and apply the principle of superposition. T T L P coefficient of thermal expansion PL AE • The thermal deformation and the deformation from the redundant support must be compatible. T P 0 Fig. 2.27 Superposition method to find force at point B of restrained rod AB undergoing thermal expansion. (a) Initial rod length; (b) thermally expanded rod length; (c) force P pushes point B back to zero deformation. PL 0 AE P AE T P E T A T L Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 21 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Poisson’s Ratio • For a slender bar subjected to axial loading: x x y z 0 E • The elongation in the x-direction is accompanied by a contraction in the other directions. Assuming that the material is homogeneous and isotropic (no directional Fig. 2.29 A bar in uniaxial tension and a dependence), representative stress element. y z 0 • Poisson’s ratio is defined as n lateral strain y z axial strain x x Fig. 2.30 Materials undergo transverse contraction when elongated under axial load. Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 22 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Multiaxial Loading: Generalized Hooke’s Law • For an element subjected to multi-axial loading, the normal strain components resulting from the stress components may be determined from the principle of superposition. This requires: 1) Each effect is linearly related to the load that produces it. 2) The deformation resulting form any given load is small and does not affect the conditions of application of the other loads. • With these restrictions: x n y n z x E y z Fig. 2.33 Deformation of unit cube under multiaxial loading: (a) unloaded; (b) deformed. n x E E y n z E n x n y E E E z E E Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 23 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Dilatation: Bulk Modulus • Relative to the unstressed state, the change in volume is e n 1 1 x y z 1 x y z 1 2n x y z E dilatation (change in volume per unit volum e) • For element subjected to uniform hydrostatic pressure, 31 2n p p E k E k bulk modulus or modulus of compression 31 2n e • Subjected to uniform pressure, dilatation must be negative, therefore Fig. 2.33 Deformation of unit cube under multiaxial loading: (a) unloaded; (b) deformed. 0 n 12 Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 24 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Shearing Strain • A cubic element subjected to only shearing stress will deform into a rhomboid. The corresponding shearing strain is quantified in terms of the change in angle between the sides, xy f xy Fig. 2.36 Unit cubic element subjected to shearing stress. • A plot of shearing stress vs. shearing strain is similar to the previous plots of normal stress vs. normal strain except that the strength values are approximately half. For values of shearing strain that do not exceed the proportional limit, xy G xy yz G yz zx G zx where G is the modulus of rigidity or shear modulus. Fig. 2.37 Deformation of unit cubic element due to shearing stress. Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 25 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Concept Application 2.10 SOLUTION: • Determine the average angular deformation or shearing strain of the block. Fig. 2.41(a) Rectangular block loaded in shear. A rectangular block of material with modulus of rigidity G = 90 ksi is bonded to two rigid horizontal plates. The lower plate is fixed, while the upper plate is subjected to a horizontal force P. Knowing that the upper plate moves through 0.04 in. under the action of the force, determine (a) the average shearing strain in the material, and (b) the force P exerted on the plate. • Apply Hooke’s law for shearing stress and strain to find the corresponding shearing stress. • Use the definition of shearing stress to find the force P. Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 26 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Concept Application 2.10 • Determine the average angular deformation or shearing strain of the block. xy tan xy Fig. 2.41(b) Deformed block showing the shear strain. 0.04 in. 2 in. xy 0.020 rad • Apply Hooke’s law for shearing stress and strain to find the corresponding shearing stress. xy G xy 90 10 3 psi 0.020 rad 1800 psi • Use the definition of shearing stress to find the force P. P xy A 1800 psi 8 in. 2.5 in. 36 10 3 lb P 36.0 kips Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 27 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Relation Between E, n, and G • An axially loaded slender bar will elongate in the x direction and contract in both of the transverse y and z directions. • An initially cubic element oriented as in Figure 2.42(a) will deform into a rectangular parallelepiped. The axial load produces a normal strain. • If the cubic element is oriented as in Figure 2.42(b), it will deform into a rhombus. Axial load also results in a shearing strain. • Components of normal and shearing strain are related, Fig. 2.42 Representations of strain in an axially loaded bar: (a) cubicstrain element faces aligned with coordinate axes; (b) cubicstrain element faces rotated 45º about z-axis. E 1 n 2G or Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. G E 21 n 2 - 28 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Composite Materials • Fiber-reinforced composite materials are fabricated by embedding fibers of a strong, still material into a weaker, softer material called a matrix. • Normal stresses and strains are related by Hooke’s Law but with directionally dependent moduli of elasticity, Ex x x Ey y y Ez z z • Transverse contractions are related by directionally dependent values of Poisson’s ratio, e.g., n xy Fig. 2.44 Orthotropic Fiberreinforced composite material under uniaxial tensile load. y n xz z x x • The three components of strain x, y, and z for orthotropic materials can be expressed in terms of normal stress only and do not depend upon any shearing stresses. Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 29 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Sample Problem 2.5 A circle of diameter d = 9 in. is scribed on an unstressed aluminum plate of thickness t = 3/4 in. Forces acting in the plane of the plate later cause normal stresses x = 12 ksi and z = 20 ksi. For E = 10x106 psi and n = 1/3, determine the change in: a) the length of diameter AB, b) the length of diameter CD, c) the thickness of the plate, and d) the volume of the plate. Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 30 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Sample Problem 2.5 • Evaluate the deformation components. SOLUTION: • Apply the generalized Hooke’s Law to find the three components of normal strain. x x n y n z E E 1 0.533 10 3 in./in. n x y n z E E 1.067 10 z 3 E in./in. n x n y E C A D z E E 1.600 10 3 in./in. x d 0.533 10 3 in./in. 9 in. B A 4.8 10 3 in. z d 1.600 10 3 in./in. 9 in. E 1 12 ksi 0 20 ksi 3 10 10 6 psi y B C D 14.4 10 3 in. t y t 1.067 10 3 in./in. 0.75 in. t 0.800 10 3 in. • Find the change in volume e x y z 1.067 10 3 in 3/in 3 V eV 1.067 10 3 15 15 0.75 in 3 V 0.187 in 3 Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 31 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Saint-Venant’s Principle • Loads transmitted through rigid plates result in uniform distribution of stress and strain. • Concentrated loads result in large stresses in the vicinity of the load application point. Fig. 2.47 Axial load applied by rigid plates to rubber model. Fig. 2.48 Concentrated axial load applied to rubber model. Fig. 2.49 Stress distributions in a plate under concentrated axial loads. • Stress and strain distributions become uniform at a relatively short distance from the load application points. • Saint-Venant’s Principle: Stress distribution may be assumed independent of the mode of load application except in the immediate vicinity of load application points. Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 32 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Stress Concentration: Hole Fig. 2.50 Stress distribution near circular hole in flat bar under axial loading. Stress concentration factor K max Fig. 2.52(a) Stress concentration factors for flat bars under axial loading. Discontinuities of cross section may result in high localized or concentrated stresses. ave Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 33 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Stress Concentration: Fillet Fig. 2.52(b) Stress concentration factors for flat bars under axial loading. Fig. 2.51 Stress distribution near fillets in flat bar under axial loading. Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 34 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Concept Application 2.12 SOLUTION: • Determine the geometric ratios and find the stress concentration factor from Figure 2.52. Determine the largest axial load P that can be safely supported by a flat steel bar consisting of two portions, both 10 mm thick, and respectively 40 and 60 mm wide, connected by fillets of radius r = 8 mm. Assume an allowable normal stress of 165 MPa. • Find the allowable average normal stress using the material allowable normal stress and the stress concentration factor. • Apply the definition of normal stress to find the allowable load. Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 35 Seventh Edition MECHANICS OF MATERIALS Concept Application 2.12 Beer • Johnston • DeWolf • Mazurek • Determine the geometric ratios and find the stress concentration factor from Figure 2.52. D 60 mm 1.50 d 40 mm r 8 mm 0.20 d 40 mm K 1.82 • Find the allowable average normal stress using the material allowable normal stress and the stress concentration factor. ave Fig. 2.52(b) Stress concentration factors for flat bars under axial loading. max K 165 MPa 90.7 MPa 1.82 • Apply the definition of normal stress to find the allowable load. P A ave 40 mm 10 mm 90.7 MPa 36.3 103 N P 36.3 kN Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 36 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Elastoplastic Materials • Previous analyses based on assumption of linear stress-strain relationship, i.e., stresses below the yield stress • Assumption is good for brittle material which rupture without yielding • If the yield stress of ductile materials is exceeded, then plastic deformations occur Fig. 2.53 Stress-strain diagram for an idealized elastoplastic material. • Analysis of plastic deformations is simplified by assuming an idealized elastoplastic material • Deformations of an elastoplastic material are divided into elastic and plastic ranges • Permanent deformations result from loading beyond the yield stress Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 37 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Plastic Deformations K • Elastic deformation while maximum stress is less than yield stress A PY Y K • Maximum stress is equal to the yield stress at the maximum elastic loading P ave A max A • At loadings above the maximum elastic load, a region of plastic deformations develop near the hole PU Y A K PY • As the loading increases, the plastic region expands until the section is at a uniform stress equal to the yield stress Fig. 2.56 Distribution of stresses in elastic-perfectly plastic material under increasing load. Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 38 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Residual Stresses • When a single structural element is loaded uniformly beyond its yield stress and then unloaded, it is permanently deformed but all stresses disappear. It should not be assumed that this will always be the case. • Residual stresses will remain in a structure after loading and unloading if - only part of the structure undergoes plastic deformation - different parts of the structure undergo different plastic deformations • Residual stresses also result from the uneven heating or cooling of structures or structural elements Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 39 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Concept Applications 2.14, 2.15, 2.16 A cylindrical rod is placed inside a tube of the same length. The ends of the rod and tube are attached to a rigid support on one side and a rigid plate on the other. The load on the rod-tube assembly is increased from zero to 5.7 kips and decreased back to zero. a) draw a load-deflection diagram for the rod-tube assembly b) determine the maximum elongation Fig. 2.54(a) Concentric rod-tube assembly axially loaded by rigid plate. Ar 0.075 in. 2 At 0.100 in. 2 Er 30 106 psi Et 15 106 psi σ r Y 36 ksi σt Y 45 ksi c) determine the permanent set d) calculate the residual stresses in the rod and tube. Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 40 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Concept Applications 2.14, 2.15, 2.16 a) Draw a load-deflection diagram for the rod-tube assembly Pr Y r Y Ar 36 ksi 0.075 in 2 2.7 kips r Y 36 103 psi δr Y r Y L 30 in. L 6 Er 30 10 psi 36 10-3 in. Pt Y t Y At 45 ksi 0.100 in 2 4.5 kips t Y 45 103 psi δt Y t Y L 30 in. L 6 Et 15 10 psi 90 10-3 in. Fig. 2.55 (a) Rod load-deflection response with elastic unloading (red dashed line). (b) Tube load-deflection response. Given loading does not yield tube so unloading is along the original elastic loading line. (c) Combined rod-tube assembly load deflection response with elastic unloading (red dashed line). P Pr Pt r t Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 41 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek b,c) determine the maximum elongation and permanent set Concept Applications 2.14, 2.15, 2.16 • At a load of P = 5.7 kips, the rod has reached the plastic range while the tube is still in the elastic range Pr Pr Y 2.7 kips Pt P Pr 5.7 2.7 kips 3.0 kips t Pt 3.0 kips 30 ksi 2 At 0.1in t t L t Et L 30 103 psi 15 106 psi 30 in. max t 60 103in. • The rod-tube assembly unloads along a line parallel to 0Yr m Fig. 2.55 (a) Rod load-deflection response with elastic unloading (red dashed line). (b) Tube load-deflection response. Given loading does not yield tube so unloading is along the original elastic loading line. (c) Combined rod-tube assembly load deflection response with elastic unloading (red dashed line). 4.5 kips -3 36 10 in. 125 kips in. slope Pmax 5.7 kips 45.6 10 3 in. m 125 kips in. p max 60 45.6 10 3 in. Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. p 14 .4 10 3 in. 2 - 42 Seventh Edition MECHANICS OF MATERIALS Beer • Johnston • DeWolf • Mazurek Concept Applications 2.14, 2.15, 2.16 • Calculate the residual stresses in the rod and tube. Calculate the reverse stresses in the rod and tube caused by unloading and add them to the maximum stresses. 45.6 10 3 in. 1.52 10 3 in. in. L 30 in. r Er 1.52 10 3 30 10 6 psi 45.6 ksi t Et 1.52 10 3 15 10 6 psi 22.8 ksi residual ,r r r 36 45.6 ksi 9.6 ksi Fig. 2.55 (a) Rod load-deflection response with elastic unloading (red dashed line). (b) Tube load-deflection response. Given loading does not yield tube so unloading is along the original elastic loading line. (c) Combined rod-tube assembly load deflection response with elastic unloading (red dashed line). residual ,t t t 30 22.8 ksi 7.2 ksi Copyright © 2015 McGraw-Hill Education. Permission required for reproduction or display. 2 - 43