Spring 2008 Chap 9. Chain-growth Polymerization Chain-Growth Polymerization (Addition) Processes 1. Free radical Initiation Processes 2. Cationically Initiated Processes 3. Anionically Initiated Processes 4. Group Transfer Polymerization 5. Coordination Polymerization Hanyang Univ. Spring 2008 Chain-Growth Polymerization 1. Only growth reaction adds repeating units one at a time to the chain 2. Monomer concentration decreases steadily throughout the reaction 3. High Molecular weight polymer is formed at once; polymer molecular weight changes little throughout the reaction. 4. Long reaction times give high yields but affect molecular weight little. 5. Reaction mixture contains only monomer, high polymer, and about 10-8 part of growing chains. Step-Growth Polymerization 1. Molecular weight increases steadily. 2. High molecular weight polymers are found at the end. 3. Long reaction time needs to synthesize high conversion and high molecular weight. Hanyang Univ. Spring 2008 Chain Growth Polymerization (1) Initiation kd : Initiator decomposition rate constant : 10-4 ~ 10-6 L/mole sec Bond Energy = 46 kcal/mole Heat (60ºC) UV kd AIBN Primary radical Unstable radical Ri ki M I Hanyang Univ. Spring 2008 Chain Growth Polymerization (2) Propagation (Repetition of similar reaction) Rp k p M M kp : 102 ~ 104 L/mole sec (much faster than step-growth polymerization) Hanyang Univ. Spring 2008 Chain Growth Polymerization (3) Termination (a) Coupling or combination Hanyang Univ. Spring 2008 Chain Growth Polymerization (3) Termination (b) Disproportionation ktd ktd kt=ktc+ktd 106 ~ 108 L/mole sec Rt kk M M Rt M 2 Hanyang Univ. Spring 2008 Chain Growth Polymerization (4) Chain Transfer Physical chain length Monomer, Polymer, Solvent or Chain transfer agent Kinetic chain length Hanyang Univ. Spring 2008 Chain Growth Polymerization Kinetic Chain Length : kinetic chain length υ of a radical chain polymerization is defined as the average number of monomer molecules consumed (polymerized) per each radical, which initiates a polymer chain. ex) Monomer # 4000 Radical 1,2,3,4 Disproportionation υ =4,000/4 =1,000 Determined by steps 1, 2, 3. (Initiation, propagation, and termination) (No chain transfer) Physical Chain Length : This condition contains Step 1, 2, 3, 4. Hanyang Univ. Spring 2008 Kinetic Chain Reaction Non-Polymerization Reaction Peroxide induced Bromination of Toluene 1) Initiation Two types of reaction R-O-O-R R-O• + Br2 R-O• + ФCH3 2RO• ROBr + Br• ROH + ФCH2• (1) (2) (3) Two radicals and two kinetic chains are formed by decomposition of each ROOR molecules Hanyang Univ. Spring 2008 Kinetic Chain Reaction 2) Propagation Br• + ФCH3 HBr + ФCH2 (4) ФCH2• + Br2 ФCH2Br + Br • (5) Two special features The number of active species is fixed. Same reactions are repeated during the kinetic chain reaction. Hanyang Univ. Spring 2008 Kinetic Chain Reaction 3) Termination 2 Br• 2ФCH2• ФCH2• + Br • Br2 ФCH2 CH2Ф ФCH2Br + Br • Net Effect of Kinetic Chain Reaction: One ROOR molecule can cause formation of Br2, CH2CH2, CH2Br,HBr, ‥. Hanyang Univ. Spring 2008 Kinetic Chain Reaction Comparison between Chain Polymerization & Chain Reaction Chain reaction Ri = Rt Reaction Rate Steady state Time Induction period In proportion to the O2 concentration Hanyang Univ. Spring 2008 Kinetic Chain Reaction In the case of Chain reaction, there are induction periods, due to the existence of inhibitor. When an active center is formed, the reaction rate would be faster and then go to steady state. The whole reaction rate is reaching a plateau region. After that, reaction rate decreases due to a loss of monomers or initiators. Linear Chain-Growth: Polymer of high DPn found easily in early reaction Linear Step-Growth: high extent of reaction value required to obtain high DPn Hanyang Univ. Spring 2008 Kinetic Chain Reaction Comparison Free Radical Reaction & Ionic Reaction - Ionic Initiation – multiple bond addition, ring opening polymerization - Radical Initiation – Ring-opening polymerization is not initiated. CH3 CH2 For the cationic initiation, it will not be free radical. CH3 isobutylene Ex) R CH2 CH3 + H3C CH2 H + H2C CH2 H3C CH2 H3C Because of resonance stability Hanyang Univ. Spring 2008 Kinetic Chain Reaction Comparison between Free Radical Reaction & Ionic Reaction Ionic Anionic Cationic Ring opening + End-groups Generally, combine with counter-ion or gegenion E.g. R+ AlCl4― Degree of association depends on below Solvent-system polarity Stability of end group Type & size of scounter-ion Temp. Degree of association influences: Reaction rates Termination rate Stereospecificity Termination Depend on monomer unimolecular Combination or consumption, Living polymer or disproportionation reaction Block copolymer Free Radical - Truly Free Radical (no association) Bimolecular combination or disproportionation Hanyang Univ. Spring 2008 Kinetic Chain Reaction Comparison between Free Radical Reaction & Termination Step of Ionic Reaction A) Free Radical Termination CH2 .CH .CH CH X X 2 ..H . CH CH .CH X X ktd (disproportionation) ktc (coupling or combination) CH2 CH CH CH2 X X Two molecules involved = bimolecular reaction CH2 H CH CH + X CH CH2 X unsaturated group. Hanyang Univ. Spring 2008 Kinetic Chain Reaction B) Cationic Termination + CH2 CH [XY] - R EX) AlCl4 X= Cl X CH2 CH + ÀÌ °æ¿ì - Y R Anionic capture is similar to combination of free radical reaction. But, this reaction can’t include increasing of MW because of unimolecular reaction Hanyang Univ. Y=AlCl3 Spring 2008 Kinetic Chain Reaction ..H + CH + [XY] + HY + Y proton release R R The proton release is similar to disproportination of free radical.. But, one chain joins in the reaction unimolecular reaction C) Anionic Termination C) Anionic Termination Termination is rare but can occur by loss of a hydride ion CH2 CH + M R -H CH CH + HM R Unimolecular type termination occurs Hanyang Univ. Spring 2008 Kinetic Chain Reaction Reaction rate E Chain Transfer Disadvantage Polymer System Anionic Cationic Termination Termination Unimolecular High concentration of growing chains 10-2~10-3molar Rates 104~105 times higher than free radical Activation Energies Similar Negligible + Rigorous Purity or precautions Solution or Bulk Free Radical Termination Bimolecular Relativity low concentration 10-8~10-9 molar occurs at high Rates + Wide variety of polymer systems, Gas, Solid, Solution, Bulk, Precipitation, Suspension, Emulsion Hanyang Univ. Spring 2008 Kinetic Chain Reaction Free Radical Initiated Polymerization of Unsaturated monomers Kinetic Scheme Initiation Two step sequence-Both enter into overall rate 1. Initiator decomposition I2 kd 2I 2. Addition of Initiator fragment to the monomer, Initiation of Chain growth. I+M ki IM Primary radical species The efficiency of Initiator - Determined by competition of desired reaction and side reaction Generally, 0.5 << f << 1 Hanyang Univ. Spring 2008 Kinetic Chain Reaction A.Cage Effect –primary recombination Initiator fragments surrounded by restricting cage of solvent Ex) O O CH3 H3 C C C O O O O O O CH3 CH3 (acetyl peroxide) Hanyang Univ. Spring 2008 Kinetic Chain Reaction I) Recombination possible I2 2I II) If elimination reaction occurs while the free radical in-cage, Formation of stable molecules due to Radical combination. And formation of Inactive Species. Hanyang Univ. Spring 2008 Kinetic Chain Reaction B. Induced Decomposition –Secondary combination I) Through Radical attack on peroxide molecules R + R-O-O-R Finally, RH + ROOR R + ROOR R=O + RO ROR+ RO Total number of radical does not change, but among them half molecules were wasted. II) Chain Transfer to Solvent (In this case, since just one radical was obtained half molecules were wasted.) Hanyang Univ. Spring 2008 Kinetic Chain Reaction III) Reaction with Chain Radical I. + M IMn . + IMn . I2 IMnI + I. Since not all Molecules participate in the initiation → Efficiency factor f: Initiator Efficiency = mole fraction of initiator fragments that actually initiate polymer chains. 0.5 < f < 1.0 Hanyang Univ. Spring 2008 Kinetic Chain Reaction C. Reaction Rate d [ M ] Ri dt ki [ I ][ M ] by convention, two radical formation. 2 fk d [ I 2 ] If [M] is representative for the concentration of chain radical, That is , M = IM or = I [M] f 1 Ri is unrelated with [M] f=[M] f < 1 Ri is related with [M] [M] , f [I2] , f due to induced decomposition Hanyang Univ. Spring 2008 Kinetic Chain Reaction D. Initiator N N - containing compounds. S S O O O O CH3 C O O C CH3 O O C O O C CH3 C CH3 Acetyl peroxide 80~100C Benzoyl peroxide 80~100C CH3 O O C Cumyl peroxide 120~140C CH3 Hanyang Univ. Spring 2008 Kinetic Chain Reaction CH3 H3C CH3 O O CH3 CH3 t-butyl peroxide CH3 CH3 H3C Hydroperoxides, cumyl or t-butyl 80~100C O OH CH3 CH3 CH3 CH3 C CN N N C CH3 CH3 CN 2 CH3 C . + 50~70C CN AIBN 2,2 azobisisobutyronitrile Hanyang Univ. N2 Spring 2008 Kinetic Chain Reaction Propagation d[M ] Rp k p [ M ][ M ] dt kp I M IM 2 kp IM n Termination M. ktc .M ktd d [ M ] Rt 2( ktc ktd )[ M ]2 dt By convention Since 2 radical elimination Hanyang Univ. Spring 2008 Kinetic Chain Reaction Overall Rate of Polymerzation R o k i [I][M] k p [M][M] (# of propagation step >>> # of initiation step) R o ~ R p k p [M][M] Radical concentration • Difficulty of measurement, low concentration. (~10-8molar) • Thus, it is impractical using this therm. • [M] elimination is desirable. Hanyang Univ. Spring 2008 Kinetic Chain Reaction [M] elimination methods Steady-State Assumption Radical concentration increases at the start, comes to steady state simultaneously and then reaction rate change becomes 0. (active centers created and destroyed at the same time) Ri = Rt 2 fk d [ I 2 ] 2(ktc ktd )[M ]2 1 1 fk d [ M ] ( ) 2 [ I 2 ]2 ktc ktd 1 or R [ i ]2 2 Rt d[M ] k [ M ][M ] dt 1 1 fk d k [ M ][ I 2]2 ( )2 ktc ktd R Hanyang Univ. Spring 2008 Kinetic Chain Reaction Mostly in case of f<1 system → [I2]1/2 (Square Root Dependence of [I2]) ※ Odian Fig. 3-4 MMA using BPO Rp Vinyl Acetate using AIBN [I2]1/2 H C O O 2 C O O 300C BPO C CH3 O N N C . -CO2 O CN CN CH3 C CN CH3 CH3 Azobisisobutyronitrile 2 CH3 C. + N2 CH3 Hanyang Univ. Spring 2008 Kinetic Chain Reaction + BPO + system 1 2 Rp [ I 2 ] [M ] In case f < 1, but SRD is not applicable, + BPO + CH3 1 2 Rp [ I 2 ] [M ] Because f is ‘dependent’ on [M] Why? Due to induced decomposition of toluene + [I2] Hanyang Univ. 3 2 Spring 2008 Kinetic Chain Length (KCL) At S-S assumption (1) Disproportionation KCL theaveragenumber of monomermoleculesconsumed(polymerized) each radical (initiatesa polymerchain) Rp Rt ( Ri ) Knowing that R t R td R tc d[M] dt (2) Coupling or combination t he rat econst . Rtc 1 k tc 2 ( 1 polymerproduct from 2 polymerchains) d [ M ] dt term Hanyang Univ. Spring 2008 Kinetic Chain Length (KCL) (3) Both (1)+(2) Rp Rp 2R p 2R p KCL R td Rt R 1 R R td R tc R td R t (1 ) td tc 2 Rt define y Rtd Rt : in thiscase, KCL fraction of term ination caused by disproportionation 2R p Rt (1 y ) Hanyang Univ. Spring 2008 Kinetic Chain Length (KCL) Degree of Polymerization The more concentration of monomer, DPn The less concentration of initiator, DPn DPn Monomer consumption rate polymer formation rate d [ M ] / dt d [ Polym er] / dt (1) Dispropotionation DPn (2) Coupling DPn 2 Hanyang Univ. Spring 2008 Kinetic Chain Length (KCL) (3) Dispropotionation & Coupling Polymer 생성속도 Polymer formation rate R td 1 R tc 2 Monomer consumption rate R p 모노머 소비속도 DPn DPn R td Rp 2R p (1) 1 R ( 1 y ) t R tc 2 wher e y 2 1 y knowing that 1 2 k R p k p d f[I 2 ] [M] kt R t R i 2fk d [I 2 ] ( 2) (3) Hanyang Univ. R td Rt Spring 2008 Kinetic Chain Length (KCL) From (1),(2),(3) In case of no Chain transfer, and valid S-S assumption DPn k p [M ] kd (1 y )kt f [ I 2 ] kt or DPn k p 2 [M]2 (1 y)k t R p 1 2 (4) (5) Hanyang Univ. Spring 2008 Chain Transfer M + XY MX + Y Chain transfer agent If Chain transfer occurs Rp is unchangable but has an effect on DPn (∵ Since [Y] instead of Rp=kp[M][M] ) ex) R H H C C. + H X C lC 4 R H H C C H X Cl + . CCl3 (1) Chain transfer occurs by solvents or additives In this case, High chain transfer coefficient. (2) Transfer occurs by monomer or polymer Hanyang Univ. Spring 2008 Chain Transfer Inhibitor and Retarder Inhibitor When Y take part in chain opening reaction, polymer moves from one site to another. In this case, hydroquinone etc. are used as inhibitor. Retarder When the reactivity of Y is low, controlling the MW of the monomer including these two materials, Mercaptan etc. are used as Retarder. Like this, when chain transfer condition arises d [ Po lym er] 1 Rtd Rtc Rtr dt 2 Rp 2Rp DPn d [ Po lym er] Rt (1 y ) 2 Rtr dt 2k p [ M ][M ] 2k t [ M ]2 (1 y ) 2 ktr [ M ][ XY ] k p [M ] k t [ M ](1 y ) k tr [ XY ] Kn o win g th a t 1 kd f [ M ] { [ I 2 ]}2 kt Hanyang Univ. Spring 2008 Chain Transfer DPn k p [M ] k k t (1 y ) d f [ I 2 ] kt 1 2 k tr [ XY ] 1 2 k tr [ XY ] k (1 y ) k d 1 t f [ I ] 2 k p [ M ] kt k p [M ] DPn k [S ] k [T ] 1 1 tr , s tr ,t k [ M ] k [ M ] DPn DPn , 0 p p 1 1 [S ] [T ] CS CT [M ] [M ] DPn DPn , 0 1 See Odian P.235 From the slope of a graph Chain transfer coefficient ‘Cs’ DPn [5]/[M] Hanyang Univ. Spring 2008 Temperature Dependence of Rp and DPn Assume : no chain transfer k d R p k p k t 1 2 f [I 2 ] [M] k d ln R p ln[M] lnk p k t k p k p e E / RT 1 ln[f[I 2 ]] 2 (1) 1 2 Ep 5 ~ 8 kc al/ mole k d k d e E d / RT Ed 30 kc al/ mole k t k t e E t / RT Et 2 ~ 5 kc al/ mole Hanyang Univ. Spring 2008 Temperature Dependence of Rp and DPn Fr om Eq(1), and assume [I 2 ], [M] c onst, f independent of T. 1 2 d ln R p dT kd ] d ln[k p kt dT E t Ed Ep 2 2 7 2 15 0 RT 2 RT 2 slope of lnRp/T is ( + ) as T lnRp but Rate of Increase as d lnRp/dT Hanyang Univ. Spring 2008 Temperature Dependence of Rp and DPn DPn 2R p R t (1 y ) d ln dT , Rp Rt Rp Ri E t Ed 2 2 7 2 15 0 RT 2 RT 2 Ep as T , ln DPn [I] Rp T but DPn DPn Hanyang Univ. Spring 2008 Ceiling Temperature Polymer-Depolymerization Equilibria ㆍCeiling Temperature Polymerization and Depolymerization are in equilibrium ΔGp = ΔHp – TΔSp ΔHp : Heat of polymerization ΔSp : Molecular arrangement changes between monomer and polymer At eq. State ΔGp=0 Monomers can no longer be persuaded to form polymers by chain polymerization above a certain temperature. ceiling Temperature(Tc) Hanyang Univ. Spring 2008 Rate Eq. of Polymerization Reactions at Depolymerization prominent Temperature If, M Tc Hanyang Univ. Spring 2008 Ceiling Temperature Polymer-Depolymerization Equilibria k sec-1 kdp kp[M] kp[M]- kdp Tc : No reaction above Tc 300 400 500 Tc Stable blow Tc Hanyang Univ. Spring 2008 Ceiling Temperature Polymer-Depolymerization Equilibria ※Odian Fig 3-18 Monomer -H kcal/g mole TcC (bulk) St 16 235 MMA 13 164 Ethylene 26 407 Propylene 21 300 -methyl St. 7 6 Entropy changes for all polymers are not so different. Sp= Sp- Sm Hp= Hp- Hm (–) value of Sp is higher if (–) , exothermic. Hanyang Univ. Spring 2008 Trommsdorff Effect or Gel Effect The increasing viscosity limits the rate of termination because of diffusional limitations restricted mobility of polymer radical kp ( ∵ kp ( relative to [M] ) const. in reaction progress, kt drop off in reaction progress ) → Autoaccerelation effect Hanyang Univ. Spring 2008 Trommsdorff Effect or Gel Effect 1 e kt one would expect ξ as t But ξ as [[M0] 80% 60% 40% 10% autoacceleratioan as [M0] drastic t Hanyang Univ. in .