Presenting India’s First ‘ da Vinci delta ‘ ToFD System - India’s First ‘ da Vinci delta ‘ ToFD System . >>It is Easy-to-Use and Most Costeffective ToFD device in the market today . >>It is ideal for all inspection of butt welds in the thickness range of 8 mm to 50 mm. ( higher thickness can be tested using multiple scan passes .) We would review different components of ‘ da Vinci delta ‘ ToFD System which consists of the following : Different components of ‘ da Vinci delta ‘ ToFD System HARDWARE Modsonic’s ‘ da Vinci delta ‘ is one of the variants of ‘ da Vinci ‘ Series of high end Imaging Ultrasonic Flaw Detectors . Following are the salient hardware features pertaining to ToFD application : Our ‘ da Vinci ‘ Series Ultrasonic Flaw Detectors are named after Italian painter and inventor Leonardo da Vinci described by some as the most diversely talented man ever to have lived on earth .A truly Superhuman. Different components of ‘ da Vinci delta ‘ ToFD System HARDWARE Imaging Ultrasonic Flaw Detector ‘ da Vinci delta ‘ Different components of ‘ da Vinci delta ‘ ToFD System Hardware *Display : Real Time RF A-Scan data with auto-scrolling ToFD D-Scan image are displayed on the screen during data collection. ( show video clipping of Autoscrolling ToFD D-Scan ) *No. of Channels : One Transmitter ( Tx) and one Receiver ( Rx) *Position Encoding : It can be Freerun ( Unencoded ) or with Encoder .It is single axis , Bi-directional. *Data Collection Step : It is Selected Length divided by 1000 . Eg with 1 meter Selected Length Data Collection Step is 1mm Different components of ‘ da Vinci delta ‘ ToFD System Hardware *Data Collection Length : Can be selected from 500 mm to 10,000 mm. * Averaging : Averaging is internally controlled based on Selected Range/PRF and Test Length. * Data Storage : Collected data can be stored on USB drive ( Pen Drive ) . Each data is stored in separate file with Auto Incrementing file name. USB drive of 8 GB is supported . Total of about 16 Kms of Weld length can be stored on 8 GB USB drive. Different components of ‘ da Vinci delta ‘ ToFD System Hardware *Power : Li-Ion battery pack 10.8 VDC, 7.8 AH gives 8 hours continuous operation when fully charged. *Battery Charger : 100 to 240 VAC / 50 Hz *Operating Temperature : 0 to 50 deg C *Size :170 x 260 x 110 (mm) (H x W x D ) *Weight : 2.1 kgs with battery Different components of ‘ da Vinci delta ‘ ToFD System Hardware Battery compartment Different components of ‘ da Vinci delta ‘ ToFD System Hardware Handle Different components of ‘ da Vinci delta ‘ ToFD System Hardware Neck Strap Different components of ‘ da Vinci delta ‘ ToFD System Offline Analysis Software The software supplied with ‘ da Vinci delta ‘ ToFD System is called AsalView. It enables the user perform the following functions : Different components of ‘ da Vinci delta ‘ ToFD System Offline Analysis Software Functions of ‘ AsalView ‘ *Opens the files containing ToFD Data which are then displayed as D-Scan image with corresponding A-Scan. *The user then using the rich tools provided in AsalView can electronically enhance the DScan image which helps him in interpretation and analysis. *Report the defects . Different components of ‘ da Vinci delta ‘ ToFD System Offline Analysis Software ( AsalView) Now let’s see how does the file look like when opened using AsalView on to the computer screen . D-Scan image file Different components of ‘ da Vinci delta ‘ ToFD System Offline Analysis Software ( AsalView) Which are the software tools available for image enhancement ? Different components of ‘ da Vinci delta ‘ ToFD System Offline Analysis Software( AsalView) Image Enhancement tools Images of multiple files can be joined /merged together or big image can be split into smaller images. Different components of ‘ da Vinci delta ‘ ToFD System Offline Analysis Software( AsalView) Image Enhancement tools Straightening of D-Scan imagemanually or by Apex matching. Straightening using Apex matching Different components of ‘ da Vinci delta ‘ ToFD System Offline Analysis Software( AsalView) Image Enhancement tools Data Linearization Linearization Different components of ‘ da Vinci delta ‘ ToFD System Offline Analysis Software( AsalView) Image Enhancement tools Removal of Lateral and Backwall wave for improving surface resolution Lateral echo removal Back-wall echo removal Different components of ‘ da Vinci delta ‘ ToFD System Offline Analysis Software( AsalView) Image Enhancement tools Activation of Parabolic or Normal cursors Dual Normal Cursor Dual Parabolic Different components of ‘ da Vinci delta ‘ ToFD System Offline Analysis Software( AsalView) Image Enhancement tools Signal Amplitude Correction can be done . Amplitude correction Different components of ‘ da Vinci delta ‘ ToFD System Offline Analysis Software( AsalView) Image Enhancement tools Contrast and Brightness of the image can be altered for ease in interpretation Contrast enhancement of D-Scan image Different components of ‘ da Vinci delta ‘ ToFD System Offline Analysis Software( AsalView) Image Enhancement tools Zoom In / Zoom Out Image can be enlarged for better clarity Different components of ‘ da Vinci delta ‘ ToFD System Offline Analysis Software( AsalView) Now we would see how the evaluation of defect in terms of ‘characterization’ , measurement of length and vertical height is done ? Machined Artificial Root Side Drilled Holes Flat Bottom Holes ‘Sizing’ of Vertical Component of the defect Different components of ‘ da Vinci delta ‘ ToFD System Offline Analysis Software( AsalView) And finally we would see how the defects are reported ? Defect Markup box with note Line and Text overlay for the reporting Defect mark-up box for defect volume detailing Report heading/data for reporting Complete report of TOFD scan data Advantages of using India’s First ‘ da Vinci delta ‘ ToFD System Advantages of using India’s First ‘ da Vinci delta ‘ ToFD System An easy( single key function ) and cost-effective substitution for Radiographic Inspection and Ultrasonic Pulse-echo Testing of welds ( pre-service and inservice ) Advantages of using India’s First ‘ da Vinci delta ‘ ToFD System No hazard to the health of technicians Advantages of using India’s First ‘ da Vinci delta ‘ ToFD System More efficiency means more PROFIT for the users. Advantages of using India’s First ‘ da Vinci delta ‘ ToFD System This System is small in size and light in weight . No need to carry a computer for data acquisition. Advantages of using India’s First ‘ da Vinci delta ‘ ToFD System Data analysis and reporting can be done remotely in the comfort of a room. Advantages of using India’s First ‘ da Vinci delta ‘ ToFD System The System costs incredibly low . Affordable to all . Advantages of using India’s First ‘ da Vinci delta ‘ ToFD System The main unit of ‘ da Vinci delta ‘ is also a very high end conventional Ultrasonic Flaw Detector with encoded B-Scan capability among other features . Encoded B-Scan facility for ‘ Corrosion Survey ‘ About Modsonic.. We commenced design and manufacture of Ultrasonic Testing Equipment in the year 1987 at their facility in Ahmedabad, Gujarat. In the 25th Year Modsonic dedicates itself for promotion of ToFD Testing . Towards a SAFER World. Thank you !