Lightning Effects and Structure Analysis Tool (LESAT) Steve Peters 410-273-7722 steve.peters@survice.com www.survice.com What Is LESAT? • LESAT - Lightning Effects Structure Analysis Tool – Computational methodology implemented in MATLAB to analytically predict actual transient current levels and voltages on aircraft wiring and structural elements. – Assists designers in protecting aircraft against the indirect effects of lightning strikes. – Implements the methodology used successfully for MH-47 lightning analysis. Outline • • • • • • Motivation Objectives Methodology Results Conclusions and Future Work Questions? Motivation • Lightning is a severe threat (up to 200 kA peak). • More reliance on electronic systems. • Technology evolution from metallic aircraft structure to composite structure. • High cost aircraft-level testing and hazardous aspect of experiments in laboratories. Objectives • Input system geometry in a CAD format. • Circuit analysis approach - apply Kirchhoff’s laws to obtain linear equations that can be solved in matrix form. • Predict induced currents and voltage drops on wiring and structural elements. Lightning Indirect Effects Waveform • MIL-STD-464C Severe Stroke in both Time and Frequency Domains I s I 0 ( e t e t ) I 0 218810A 11354s 1 647265s 1 Why Kirchhoff Rather Than Maxwell? • Since the source frequency is very low, we have a Quasi-static (near steady state) situation. • Dimensions of the conducting network are much smaller than the wavelength. • Tool gives good results for aircraft dimensions up to ¼ the wavelength of the maximum frequency. 1 10 Drawing not to scale 300m c f c 3x108 m / s 300m f 1MHz Code Analysis Methodology Read Geometry & Electrical Characteristics From Mesh Files Calculate Laplace Responses Break Up Structure Into Linear Segments Calculate Frequency Domain Impulse Response for Each Branch Calculate Time-Domain Solutions (Induced Currents and Voltages) Compute Resistances Compute Impedance Matrix Plot Results Calculate Self & Mutual Inductances Compute System of Linear Equations Input Geometry Example Mesh Geometry Input for a Structure • Input system CAD geometry as a series of mesh files used to represent skins, pylons, and other routed cabling and electrical equipment inside the aircraft. Fundamental Resistance Data Line/Cable Resistivity Ω/m 1. Lines/Cable Resistivity is measured in Ohms per meter ρ – to get Ohms use: Rc = ρL 2. Skin/Mesh Resistivity is measured in Ohms per square ρ – to get Ohms use: Rskin = ρL/W 3. Bulk Resistivity is measured in Ohmmeters ρ – to get Ohms use: Rbulk = ρL/(WH) 4. Equivalent resistance for a branch use: RADIUS LENGTH SKIN RESISTIVITY Ω/□ R = Rbulk X Rskin/(Rbulk + Rskin) BULK RESISTIVITY Ω-m LENGTH (L), WIDTH (W), THICKNESS (H) Attachment Points lightning attachment point lightning detachment point Model • Circuit Approach: The airframe is represented by an equivalent R,L circuit network. z I1 Piece of the mesh has 5 nodes and 4 branches. B D M12 A M12 L1 R1 R4 M12 L4 R2 I2 C y M23 L2 3D representation Each branch is a resistive, mutually inductive circuit element. Code calculates mutual inductances x R3 L3 M34 Kirchhoff’s Laws are enforced: (Rn jLn )I n j M nk I k (En1 En 2 ) 0 k I 0 bk b connected to node k Five-Branch Four-Node Circuit Example System of linear equations Is E1 I L1(jω) Z11 I1 Z22 I2 I4 Z55 Z44 Z33 Z13 I1 Z 23 I 2 Z33 I 3 Z34 I 4 Z35 I 5 0, Z14 I1 Z 24 I 2 Z34 I 3 Z 44 I 4 Z 45 I 5 I L2(jω) E3 I3 - I3 I1 E 2E 3 E 3 E 4 E 2 E 4 0, 0, I s , I2 I2 I3 Is 0, 0, I1 E2 E 4 Z12 I1 Z 22 I 2 Z 23 I 3 Z 24 I 4 Z 25 I 5 E 1 E 2 Z15 I1 Z 25 I 2 Z35 I 3 Z 45 I 4 Z55 I 5 I5 E4 Z11 I1 Z12 I 2 Z13 I 3 Z14 I 4 Z15 I 5 E 1 I5 I4 I4 0, Is , I5 0. Matrix Notation Z topology topology T I 0 E I 0 s Ax = b Number of Branches Number of Nodes A Number of Branches Number of Nodes Z TopologyT x b I 0 Physics (square matrix) = Input Topology 0 E Is Output Reduction To Transformed Currents Ax b Z 11 Z 12 Z 13 Z 14 Z 15 Z 12 Z 22 Z 23 Z 24 Z 25 Z 13 Z 23 Z 33 Z 34 Z 35 Z 14 Z 24 Z 34 Z 44 Z 45 Z 15 Z 25 Z 35 Z 45 Z 55 1 0 0 0 1 0 1 1 0 1 0 0 1 1 0 1 0 0 1 1 1 1 0 0 0 0 0 0 0 0 1 I1 1 0 0 I2 1 1 0 I3 0 1 1 I4 1 0 1 I5 0 0 0 E1 0 0 0 E 2 0 0 0 E 3 0 0 0 E 4 0 System reduces to: branches – (nodes – 1) transformed currents. 0 0 0 0 0 Is 0 Is 0 Z11 Z12 Z13 Z14 Z15 1 0 Z12 Z 22 Z 23 Z 24 Z 25 0 1 Z13 Z 23 Z 33 Z 34 Z 35 0 0 Z14 Z 24 Z 34 Z 44 Z 45 0 0 Z15 Z 25 Z 35 Z 45 Z 55 0 0 1 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 1 0 0 0 0 0 I1 0 I 2 1 I3 0 I4 0 I5 0 E4 0 E2 0 E3 Z 44 Z 45 I 4 Z 34 Z Z I Z 55 45 5 35 0 0 0 0 0 0 0 1 Solution for Multiple Frequencies Solution for a specific branch current at each frequency. Sn ( jk ) S n Re al ( j ) jS n Im ag ( j ) 1 n # of branch currents 1 k 24 k 2f k j s Branch Current Laplace Transform – represents the frequency-domain Transfer function between the Injected lightning current and the current of the “victim” component. bnm s Sn (s) ao m 1 c s nm Time-Domain Solution I (t ) I o e t I o e t Lightning Time Dependence Lightning Laplace Transform Frequency Domain Transfer Function Branch Current Laplace Response Io Io I( s) 0 I (t )e dt s s st bnm s Sn (s) a o m 1 c s nm J n s Is Sn ( s ) Io bnm s Io J n ( s ) I( s )Sn ( s ) ao m 1 c s s s nm Branch Current Time Dependence bnm bnm t J n (t ) I o e ao m I o e ao m c 1 c 1 nm nm t bnm I o I o ct m e cnm cnm 1 cnm 1 nm Note the addition of the purely resistive part ao Cable Inside A Conducting Box • • • • • • • Rectangular volume of material with dimensions (13.6m x 2.5m x 2.5m). Skin Thickness: 1.6mm Bulk Resistivity: 2.65x10-8 Ohmmeters Skin Parallel Mesh Resistivity: 1.35x10-4 Ohms/sq Skin Perpendicular Mesh Resistivity: 1.35x10-4 Ohms/sq Cable Resistivity: 1.728x10-15 Ohms/meter Cable Radius: 2.54cm Results for Aluminum Conducting Box • Blue curve represents cable current and voltage drop on cable for blue bolt strike location. • Magenta curve represents cable current and voltage drop on cable for magenta bolt strike location. Driving Waveform Conclusions and Future Work • Validation: compare calculated results to experimental data. • Apply methodology to: – Ground systems – Buildings – Electromagnetic Pulse (EMP) excitation • Relate predicted Lightning Effects to structural damage. Questions? Steve Peters 410-273-7722 steve.peters@survice.com www.survice.com