Active noise reduction hearing protectors: 50 years of development Kenneth A. Cunefare Associate Professor Professor in Charge, Integrated Acoustics Laboratory George W. Woodruff School of Mechanical Engineering Integrated Acoustics Laboratory Outline • How we got here • Technology challenges of the past • Technology challenges of the present • Olson & May 1953, 1956 • Meeker 1958, 1959 • A host of others Integrated Acoustics Laboratory Olson & May, Electronic sound absorber, JASA 25(6), 1130-1136, 1953 Integrated Acoustics Laboratory Precursor • 48th ASA, Austin, 1955 (15 page program!) Integrated Acoustics Laboratory Precursor • 51st ASA meeting, MIT, 1956 (49 pages) Integrated Acoustics Laboratory Olson, Electronic control of noise, vibration, and reverberation, JASA 28(5), 966-972, 1956 Integrated Acoustics Laboratory Meeker, “Active ear defender systems: component considerations and theory,” WADC TR 57-368, 1958 • Cast of characters • Project directors • Hawley & Dolch through 1955 • Touger and Meeker 55-58 • Participants • Simshauser • Balakrishnan • Olson & Woll consultants • Air Force: Lt. David T. Blackstock & Charles Nixon • Target 25 dB from 50 to 1000 cps Integrated Acoustics Laboratory Meeker 1958 • Feedback, open-loop/feed-forward, and local control Integrated Acoustics Laboratory Meeker 1958 • Forward-acting system (System I) • “Cancellation” • Gain, phase critical E R 20log Ed 2 Ec 2 E d Ec cosd c Ed 2 • Need for minimum phase network, compensation • Recognition of limitations • Non-flat component response • Phase shift due to components, acoustics Integrated Acoustics Laboratory Meeker 1958 • Feedback system (System II) R 20log1 T2 R 20logT2 • More tolerant to amplitude error, phase accumulation • Noise amplification out-of-band • Stability & robustness • Unity gain (0 dB) @ ±120°, -20 dB @ ±180° • With 3 dB noise amplification, 0 dB @ ±138°, -10 dB @ ±180° Integrated Acoustics Laboratory Meeker 1958 • Role of transducers and transfer paths • …. “substantial phase shift above 500 cps” • … “correcting network”/ “compensation network” • Cut and try compensation! • Implemented RC network filter for compensation at low and high frequency Integrated Acoustics Laboratory Meeker 1958 • Issues and opportunities • Stability and gain in useful band • Components of the day the limiting factor • 20 dB reduction from 50 cps to 400 cps reasonable Integrated Acoustics Laboratory Meeker 1958 • Free-field sound absorber • Concluded not viable due to constrained volume of effectiveness • Still an area of research Integrated Acoustics Laboratory Meeker, “Active ear defender systems: development of a laboratory model,” WASC TR 57-368(II), 1959 • Feedback system prototype • Addresses transducer development/limitations • Microphones • Earphones • Amplifier phase shift limited performance • Alternative embodiments • Semi-insert • Co-axial (close-coupled speaker and microphone) Integrated Acoustics Laboratory Meeker 1959 Feedback ANC experimental results 110 dB max noise field Integrated Acoustics Laboratory Meeker 1959 • Semi-insert concept Integrated Acoustics Laboratory The art as of 1959 • Feedback system preferred embodiment • Need for: • Compensation for transducer dynamics (“equalization”, “correcting networks”, “compensation networks”) • Minimum phase designs, from all components • System design considering all elements • Higher power handling components Integrated Acoustics Laboratory Patent: U.S. Patent US 2,972,018. Filed: Nov. 30, 1953, Patented: Feb. 14, 1961 Integrated Acoustics Laboratory The 1970s • Dorsey et al., “An active noise reduction system for use with ear defenders,” 8th International Aerospace Symposium, Cranfield, 1975. • Addresses many of the same issues as Meeker et al. • “Surprised” by transducer affect • “Equilisation philosophy” - compensation s2 211s 12 s T s s2 22 2s 2 s 2 Integrated Acoustics Laboratory The 1970’s • Dorsey et al. • Showed ~10 dB reduction 150-700Hz, 20 dB 300-600 Hz • Up to 6 dB amplification 1-3 kHz • Low-frequency performance limited by earphone actuator phase shift, oscillation • 124 dB noise field target Integrated Acoustics Laboratory The Bose Era • Patents and publications galore • A. G. Bose, and J. Carter, Headphoning, U.S. Patent No. 4455675, June 19, 1984 Integrated Acoustics Laboratory The 90’s and beyond: digital control • Pan et al., Application of feed-forward active noise control to a circumaural hearing protector”, Active 95. • Off-line error path estimation Integrated Acoustics Laboratory Pan et al. Active 95 • Band-limited noise 40-750 Hz, tones, chirp Integrated Acoustics Laboratory Casali & Robertson, “Narrow-Band Digital Active Noise Reduction in a Siren-Cancelling Headset: Real-Ear and Acoustical Manikin Insertion Loss,” NCEJ 42(3), 1994 • Adaptive digital version of Olson’s sound absorber Integrated Acoustics Laboratory The Consumer Side • NoiseBuster headphones use a microphone inside and outside the earcup (1) to listen to the noise coming into the ear (2). Using electronics (3), the system takes that information and uses it to create a noise wave that is identical to, but directly opposite of, the one coming into the ear (4). The "anti-noise" wave is output through a speaker, also located in the earcup. When the two waves (the noise wave and the antinoise wave) meet, the noise is significantly reduced (5). $69 • Active cancellation: 40-1,200 Hz, maximum 18 dB between 100-200 Hz Amazon.com Integrated Acoustics Laboratory The Consumer Side • Acoustic Noise Cancelling® Headset Technology • The story of this breakthrough technology begins on a long-distance flight that Dr. Amar Bose took in 1978. When he tried on the airline's conventional headphones, the experience was disappointing-engine roar and other cabin noises interfered with any enjoyment of music. Turning up the volume did little to mask the noise and further distorted the music. Would it be possible, he wondered, to achieve active noise reduction in a pair of headphones to enhance the enjoyment of music? • Dr. Bose's experience on that flight prompted the creation of the Bose® Noise Reduction Technology Group. They, in turn, developed Acoustic Noise Cancelling® headset technology to dramatically reduce unwanted noise and allow the enjoyment of music, films or even silence, in places where noise is a problem. • $299 Bose.com Integrated Acoustics Laboratory The “Remaining” Issues • Transducer dynamics • Compensation • Acoustic path limit • Low-frequency performance Integrated Acoustics Laboratory Where we stand • Push to higher noise level systems (140 dB+) • Push to lower & higher frequencies • Adaptive/feedforward/feedback • 100’s of publications, patents, etc. • Stay tuned for the next presentations! Integrated Acoustics Laboratory Fertig Integrated Acoustics Laboratory The Issues E R 20log 2 30 Gain, dB R 20logT2 Ec 2 E d Ec cosd c Ed 2 40 • Feedback R 20log1 T2 Ed 20 Gain 10 0 -10 Phase -20 10 100 1000 Frequency, Hz Integrated Acoustics Laboratory 180 160 140 120 100 80 60 40 20 0 10000 Phase, deg • Forward-acting Carter, “Active noise reduction,” AFAMRL-TR-84-008, 1984 • “Classical” feedback w/compensation • 10 dB reduction 50-500 Hz • 20 dB reduction 80-300 Hz Integrated Acoustics Laboratory Carter 1984 Integrated Acoustics Laboratory Carter 1984 • Adaptive feed-forward concept • Considered “too expensive” Integrated Acoustics Laboratory