Alternative Energy Propulsion in Short Route Ferries Case Study: Halifax Harbour Ferries Presented By: E.Y.E. Marine Consultants What is meant by “Alternative Energy”? Hybrid Green Energy Reducing Emissions But Does it Pay? What we Are Comparing? Diesel Propulsion vs. Diesel Engines Main source of power from diesel fuel No secondary sources of power Battery Battery Powered Main source of power from Battery Bank No secondary sources of power Plug into electrical grid during stops and over night vs. Hybrid Diesel Electric Main source of power from Battery Bank Secondary sources of power from diesel generator Plug into electrical grid during stops and over night Energy Density 12000 Diesel, 10400 10000 Wh 8000 6000 Engine Generated power, 4160 4000 2000 Li-Ion, 163 Lead Acid, 20 0 1 Litre So Why bother? Consider ferry uses 15L/Trip of fuel Ferry operates 67 trips a day That’s 1005 Litres of Diesel Fuel per day. @ $1/L that’s $1005/day Total Savings of $503.30/day Amount of energy used per day 1005L x 10.4 kW-h/L = 10452 kW-h/Day Diesel engine operates at approximately 40% efficiency = 10452 x .4 = 4180.8 kW-h/Day Average rate of power from NS power is $0.12/kW-h Total operating cost = 4180.8 x 0.12 = $501.70 Let’s look at Batteries Lead Acid (AGM) Lithium Ion Nominal Voltage 2.0V 3.70V Energy Density 20 Wh/kg 163 Wh/kg ~3000 (8 yrs.) ~300,000 C/5 2C $0/ Life time $0/ Life time Installation Cost $20 /kW-h $1600 /kW-h Recyclable Yes Yes Cycle Life (50% DOD) Charge Capacity Pack Maintenance Battery Propulsion Rate of Power Consumption 12000 10000 kW-h 8000 Rate of Consumption Diesel 6000 Battery Capacity 4000 2000 0 1 6 11 16 21 26 31 36 41 46 51 56 61 66 # Trips Total Required Capacity: Diesel = 10451 kW-h Battery = 2626 kW-h The Breakdown Total Power Used = 4238 kW-h/Day Total Rechargeable Power = 1620 kW-h/Day Available Regeneration Rate 600V x 250Amps = 150 kW Off Hours Recharge required = 2625 kW-h/Day The Good Daily Savings Savings/Day Co2 Emission Saved Yearly Savings Savings/Year Co2 Emission Saved $689.94 2.49 Ton/day $137,287.57 907.06 Tons/yr The Bad Actual Battery Capacity Needed: AGM = 6562.5 kW-h Li-Ion = 4375 kW-h Installation Cost: AGM = $ 131,670.00 (@ $20/kW-h every 8 years) Li-Ion = $ 7,000,000.00 (@ $1600/kW-h Life time) Over 30 yrs. Diesel Power Engine Costs Maintenance Fuel Total $235,000.00 $609,039.00 $6,000,000.00 $6,844,039.00 AGM Power Install Costs Maintenance Energy Costs Total $493,762.50 $0.00 $1,881,372.86 $2,375,135.36 Li-Ion Power Install Costs Maintenance Energy Costs Total 7,000,000.00 0.00 $1,881,372.86 $8,881,372.86 The Ugly Actual Battery Size Needed: AGM = 321,125 kg or 87.5 m^3 Li-Ion = 26,840 kg or 13.7 m^3 The Ugly Cont’d Charging Constraints: 600V x 250 Amps = 150 kW Max. Charge Off Duty 150 kW x 6 Hours x 2 chargers = 1800 kW-h We Require 2625 kW-h Now Where? What are the things we need to change? Need to reduce the Battery Bank Size. Reduce the Battery Bank Capacity. Reduce the installation costs for the battery bank. SOLUTION? HYBRID! Hybrid Propulsion Battery Capacity 1800 1600 1400 kW-h 1200 1 Generators 1000 2 Generators 800 3 Generators 4 Generators 600 400 200 0 0 5 10 15 20 25 30 35 # of Trips 40 45 50 55 60 65 The Breakdown 1 Generator: Required Battery Capacity = 1660 kW-h Installed Capacity: AGM = 4150 kW-h Li-Ion = 2667 kW-h 2 Generators: Required Battery Capacity = 1000 kW-h Installed Capacity: AGM = 2500 kW-h Li-Ion = 1667 kW-h 30 Year Cost Comparison Diesel Power Engine Costs Maintenance Fuel Total 1 Generator AGM Power Install Costs Engine Costs Maintenance Fuel Total Li-Ion Power Install Costs Engine Costs Maintenance Fuel Total $235,000.00 $609,039.00 $11,004,750.00 $11,848,789.00 2 Generators $312,246.00 $75,000.00 $214,839.00 $6,341,825.00 $6,943,910.00 AGM Power Install Costs Engine Costs Maintenance Fuel Total $188,100.00 $150,000.00 $429,678.00 $9,277,193.03 $10,044,971.03 4,426,666.67 75,000.00 214,839.00 $6,341,825.00 11,058,330.66 Li-Ion Power Install Costs Engine Costs Maintenance Fuel Total 2,666,666.67 150,000.00 429,678.00 9,277,193.03 12,523,537.69 The Physical Restrictions Actual Battery Size Needed: AGM = 207,500 kg or 53.3 m^3 Li-Ion = 16,973 kg or 8.7 m^3 Li-Ion Only Solution The Good and Bad The Good 30 yr. Savings of $ 790,458.40 Emission Savings of CO2 = 360.5 Tons/yr Nox = 5.96 Tons/yr Less exposed to fluctuations in fuel prices The Bad More exposed to fluctuations in electricity prices. Still very high installation Costs Additional costs for charging infrastructure required at dockside. From Here? Further analysis required into ferry operating loads. Further study into optimal generator size and quantity. Discuss possible safety issues with regard to stored battery capacity. Look for better battery technology to improve energy densities. Determine Charging infrastructure requirement and cost at dockside. Collect firm data with regards to purchasing bulk energy and off peak recharging. Conclusion Technology is viable today with modest savings. Further savings possible with development of emission credits. Government incentives to promote and off set large installation costs. Further reduction in price with bulk purchases of power and off peak recharging. Satisfaction of saving emissions and helping environment. For a copy of this presentation please visit our latest news section at our website: www.eyemarine.com E.Y.E. Marine Consultants Suite 1, 327 Prince Albert Road Dartmouth, Nova Scotia, Canada B2Y 1N7 Phone: (902) 463.8940 Fax: (902) 463.6319 Email: eye@eyemarine.com