Presented by Eugene Silberstein, M.S., CMHE, BEAP Suffolk County Community College Cengage Learning HVAC EXCELLENCE EDUCATORS CONFERENCE SOUTH POINT HOTEL & CASINO MARCH 31 – APRIL 2, 2014 If we change the way we look at things, the things we look at change SIX Chocolate Pudding 1 x 1 x 72 74 2 x 2 x 18 1 x 2 x 36 39 2 x 3 x 12 1 x 3 x 24 28 2 x4x9 1 x 4 x 18 23 2 x6x6 1 x 6 x 12 19 3 x4x6 1 x8x9 3 x3x8 18 22 17 15 14 13 14 Pressure (psia) LINES LINESOF OFCONSTANT CONSTANTENTHALPY PRESSURE P R P E R S E S S HEAT CONTENT DECREASES U S R U E R D E R R O I HEAT CONTENT INCREASESP S S E S Btu/lb Heat Content Pressure (psia) SATURATION CURVE Btu/lb Btu/lb Heat Content THE SATURATION CURVE • Under the curve, the refrigerant follows the pressure-temperature relationship • The left side of the saturation curve represents 100% liquid • The right side of the saturation curve represents 100% vapor • For non-blended refrigerants, one pressure corresponds to one temperature Pressure (psia) LINES OF CONSTANT TEMPERATURE Btu/lb Heat Content Pressure (psia) LINES OF CONSTANT VOLUME (ft3/lb) Btu/lb Heat Content Pressure (psia) LINES OF CONSTANT ENTROPY Btu/lb Heat Content Pressure (psia) LINES OF CONSTANT QUALITY Btu/lb Heat Content Pressure (psia) PUT IT ALL TOGETHER… Btu/lb Heat Content Pressure-Enthalpy (p-h) Diagram for R-12 (Simplified) Pressure (psia) 160°F 140°F 221 120°F 172 100°F 132 80°F 99 60°F 72 40°F 52 20°F 36 0°F 24 12 20 25 31 35 8 0 Enthalpy in btu/lb (Heat Content) 8 8 2 4 8 8 9 9 6 8 0 2 9 9 9 4 6 8 1 1 1 0 0 0 0 2 4 1 1 0 0 6 8 Pressure-Enthalpy (p-h) Diagram for R-22 (Simplified) Pressure (psia) 160°F 140°F 352 120°F 275 100°F 211 80°F 159 60°F 117 40°F 84 20°F 58 0°F 39 15 24 31 40 46 Enthalpy in btu/lb (Heat Content) 1 1 0 1 1 2 1 1 9 1 2 3 Pressure-Enthalpy (p-h) Diagram for R-410A (Simplified) Pressure (psia) 160°F 140°F 557 120°F 434 100°F 334 80°F 251 60°F 186 40°F 133 20°F 93 0°F 63 13 28 21 45 37 53 123 133 140 143 148 152 Enthalpy in btu/lb (Heat Content) REPEATING vs. NON-REPEATING CYCLES CONDENSER Liquid Vapor High Pressure High Temperature High Pressure High Temperature METERING DEVICE COMPRESSOR Low Pressure Low Temperature Low Pressure Low Temperature Liquid Vapor EVAPORATOR Subcooled Liquid Saturated Refrigerant Superheated Vapor CONDENSER METERING DEVICE COMPRESSOR EVAPORATOR Pressure Subcooled Region Superheated Region Saturated Region Heat Content Pressure Heat Content Pressure (psia) Btu/lb Heat Content Height Above Saturation Saturation VAPOR LIQUID Saturation VAPOR LIQUID Distance Below Saturation Pressure (psia) Btu/lb Heat Content PUT IT ALL TOGETHER… Pressure (psia) A E B C Btu/lb D Heat Content PUT IT ALLdischarge TOGETHER… E toPressure A: CONDENSER (Including and liquid line) (psia) A to B: METERING DEVICE B to C: EVAPORATOR C to D: SUCTION LINE D to E: COMPRESSOR A E B C Btu/lb D Heat Content NET REFRIGERATION EFFECT The portion of the system that provides the desired cooling or conditioning of the space or products being treated. A B E C D NET REFRIGERATION EFFECT • The larger the NRE, the greater the heat transfer rate per pound of refrigerant circulated • NRE is in the units of btu/lb • Cooling effect can be increased by increasing the NRE or by increasing the mass flow rate • The cooling effect can be decreased by decreasing the NRE or by decreasing the rate of refrigerant circulation through the system NRE Example • Heat Content at point B = 35 btu/lb • Heat Content at point C = 85 btu/lb • NRE = C – B = 85 btu/lb – 35 btu/lb NRE = 50 btu/lb • Each pound of refrigerant can therefore hold 50 btu of heat energy • How many btu does it take to make 1 ton? How Many btu = 1 Ton? • 12,000 btu/hour = 1 Ton = 200 btu/min • From the previous example, how many lb/min do we have to move through the system to get 1 ton? • 200 btu/min/ton ÷ 50 btu/lb = 4 lb/min • We must circulate 4 pounds of refrigerant through the system every minute to obtain one ton of refrigeration • Mass Flow Rate Per Ton NRE and MFR/ton • The NRE determines the number of btu that a pound of refrigerant can hold • The larger the NRE the more btu can be held by the pound of refrigerant • As the NRE increases, the MFR/ton decreases • As the NRE decreases, the MFR/ton increases • NRE = Heat content at C – Heat content at B • MFR/ton = 200 ÷ NRE • Cool, huh? THE SUCTION LINE The line that connects the outlet of the evaporator to the inlet of the compressor. This line is field installed on split-type air conditioning systems. A B E C D SUCTION LINE • The suction line should be as short as possible • The amount of heat introduced to the system through the suction line should be minimized • Damaged suction line insulation increases the amount of heat added to the system and decreases the system’s operating efficiency • Never remove suction line insulation without replacing • Seal the point where insulation sections meet A B E CD D E HEAT OF WORK The quantity, in btu/lb that represents the amount of heat that is added to the refrigerant during the compression process. A B E C D HEAT OF WORK (HOW) • The HOW indicates the amount of heat added to a pound of refrigerant during compression • As the pressure of the refrigerant increases, the heat content of the refrigerant increases as well • Heat gets concentrated in the compressor • As HOW increases, efficiency decreases • As HOW decreases, system efficiency increases • HOW = Heat content at E – Heat content at D HEAT OF COMPRESSION The quantity, in btu/lb that represents the amount of heat that is added to the system, outside of the evaporator A B E C D HEAT OF COMPRESSION (HOC) • The HOW indicates the amount of heat added to a pound of refrigerant outside the evaporator • Comprised of the HOW and the suction line • As HOC increases, efficiency decreases • As HOC decreases, system efficiency increases • HOW = Heat content at E – Heat content at C TOTAL HEAT OF REJECTION The quantity, in btu/lb that represents the amount of heat that is removed from the system. THOR includes the discharge line, condenser and liquid line. A B E C D TOTAL HEAT OF REJECTION (THOR) • THOR indicates the total amount of heat rejected from a system • Refrigerant (hot gas) desuperheats when it leaves the compressor (sensible heat transfer) • Once the refrigerant has cooled down to the condensing temperature, a change of state begins to occur (latent heat transfer) • After condensing, refrigerant subcools • THOR = Heat content at E – Heat content at A • THOR = NRE + HOC SUBCOOLING & FLASH GAS • • • • • Subcooling is a good thing, right? Flash gas is a good thing, right? Are flash gas and subcooling related? How can we tell? Stay tuned... HIGH SUBCOOLING.... (Only a slight Exaggeration) A B E C D What happened to the amount of flash gas? LARGE AMOUNT OF FLASH GAS.... (Only a slight Exaggeration) A B E C D What happened to the subcooling? SUBCOOLING & FLASH GAS • Subcooling and flash gas are inversely related to each other • As the amount of subcooling increases, the percentage of flash gas decreases • As the percentage of flash gas increases, the amount of subcooling decreases COMPRESSION RATIO Determined by dividing the high side pressure (psia) by the low side pressure (psia) High-side pressure Low-side pressure A B E C D COMPRESSION RATIO • Represents the ratio of the high side pressure to the low side pressure • Directly related to the amount of work done by the compressor to accomplish the compression process • The larger the compression ratio, the larger the HOW and HOC and the lower the system MFR • The larger the HOW and HOC, the lower the system efficiency • Absolute pressures must be used ABSOLUTE PRESSURE • Absolute pressure = Gauge pressure + 14.7 • Round off to 15, for ease of calculation • Example 1 – High side pressure (psig) = 225 psig – High side pressure (psia) = 225 + 15 = 240 psia – Low side pressure (psig) = 65 psig – Low side pressure (psia) = 65 + 15 = 80 psia – Compression ratio = 240 psia ÷ 80 psia = 3:1 Low Side Pressure in a Vacuum? • First, convert the low side vacuum pressure in inches of mercury to psia • Use the following formula (30” Hg – vacuum reading) ÷ 2 • Example – High side pressure = 245 psig – High side pressure (psia) = 245 + 15 = 260 psia – Low side pressure = 4”Hg – Low side (psia) = (30”hg – 4”Hg) ÷ 2 = 13 psia – Compression ratio = 260 ÷ 13 = 20:1 Meet Tammy… 90th Floor 2 Lawyers + 1 Tammy = Wasted Time 2nd Floor Tammy’s 8-Hour Day • • • • • • • • 9am – 10 am 10am – 11am 11am – 12 noon 12 noon – 1pm 1 pm – 2pm 2pm – 3 pm 3 pm – 4 pm 4pm – 5 pm Work on 2nd Floor Walk up Work on 90th Floor Walk down Lunch Work on 2nd Floor Walk up Work on 90th Floor Hmmmmmmmmmmmm • What if the law firm moves its 90th floor office to the 3rd floor? • How will this affect Tammy’s productivity? • Will she do more work? Less? • What the heck does this have to do with air conditioning? • How many licks does it take to get to the chocolaty center of a Tootsie Pop? If Tammy’s office moves from the 90th floor to the 3rd floor, we get something like this…. Tammy’s 8-Hour Day • • • • • • • • • • • • • • 9:00 am – 10:00 am 10:00 am – 10:05 am 10:05 am – 11:05 noon 11:05 am – 11:10 am 11:10 am – 12:10 pm 12:10 pm – 1:10 pm 1:10 pm – 1:15 pm 1:15 pm – 2:15 pm 2:15 pm – 2:20 pm 2:20 pm – 3:20 pm 3:20 pm – 3:25 pm 3:25 pm – 4:25 pm 4:25 pm – 4:30 pm 4:30 pm – 5:00 pm Work on 2nd Floor Walk up to 3rd Floor Work on 3rd Floor Walk down to 2nd Floor Work on 2nd Floor Lunch Walk up to 3rd Floor Work on 3rd Floor Walk down to 2nd Floor Work on 2nd Floor Walk up to 3rd Floor Work on 3rd Floor Walk down to 2nd Floor Work on 2nd Floor Office Comparison • 2nd Floor 90th Floor – 4 hours of work – 3 hours of walking up and down the stairs – 1 hour lunch – Day ends on the 90th Floor • 2nd Floor 3rd Floor – 6 ½ hours of work – 30 minutes of walking up and down the stairs – 1 hour lunch – Day ends on the 2nd Floor Which is better? COMPRESSION RATIO • Lower compression ratios higher system efficiency • Higher compression ratios lower system efficiency • The closer the head pressure is to the suction pressure, the higher the system efficiency, all other things being equal and operational Causes of High Compression Ratio (High Side Issues) • • • • • • Dirty or blocked condenser coil Recirculating air through the condenser coil Defective condenser fan motor Defective condenser fan motor blade Defective wiring at the condenser fan motor Defective motor starting components (capacitor) at the condenser fan motor Causes of High Compression Ratio (Low Side Issues) • • • • • • • • • Dirty or blocked evaporator coil Dirty air filter Defective evaporator fan motor Dirty blower wheel (squirrel cage) Defective wiring at the evaporator fan motor Closed supply registers Blocked return grill Loose duct liner Belt/pulley issues THEORETICAL HORSEPOWER PER TON • Determines how much compressor horsepower is required to obtain 1 ton of cooling • The ft-lb is a unit of work • The ft-lb/min is a unit of power • 33,000 ft-lb/min = 1 Horsepower • The conversion factor between work and heat is 778 ft-lb/btu • 33,000 ft-lb/min/hp ÷ 778 ft-lb/btu = 42.42 btu/min/hp THEORETICAL HORSEPOWER PER TON • THp/ton = (MFR/ton x HOW) ÷ 42.42 • For example, if we had a system that had an NRE of 50 and a HOW of 10, the THp/ton would be: THp/ton = (200/NRE) x HOW ÷ 42.42 THp/ton = (200/50) x 10 ÷ 42.42 THp/ton = 4 x 10 ÷ 42.42 THp/ton = 40 ÷ 42.42 THp/ton = 0.94 THp/ton Example • If we had a 20-Hp reciprocating compressor and the THp/ton calculation yielded a result of 2 hp/ton, what would the expected cooling capability of the system be? What Affects the THp/ton Number? • The Net Refrigeration Effect (NRE) • The Heat of Work (HOW) What Affects the NRE and HOW? • • • • • • Suction pressure Discharge pressure Compression Ratio Airflow through the coils Blowers and fans And so on, and so on, and so on, and so on…. Get the Picture? MASS FLOW RATE OF THE SYSTEM • The amount of refrigerant that flows past any given point in the system every minute • Not to be confused with MFR/ton • MFR/system is the actual refrigerant flow, while MFR/ton is the flow per ton • MFR/system can be found by multiplying the MFR/ton by the number of tons of system capacity, or MFR/system = (42.42 x Compressor HP) ÷ HOW COOL STUFF • As the HOW increases, the MFR/system decreases, and vice versa • As the Compression Ratio increases, the HOW increases • As head pressure increases, or as suction pressure decreases, the Compression Ratio increases • As the MFR/system decreases, the capacity of the evaporator, condenser and compressor all decrease • Let’s take a closer look… EVAPORATOR CAPACITY • A function of the MFR/system and the NRE • The MFR/system is in lb/min, the NRE is in btu/lb and the capacity of the evaporator is in btu/hour Evaporator Capacity = MFR/system x NRE x 60 Btu Hour Lb Min Btu Lb 60 Min Hour EVAPORATOR CAPACITY • If the NRE or the MFR/system decreases, the evaporator capacity also decreases • The “60” is a conversion factor from btu/min to btu/hour, given that there are 60 minutes in an hour • Divide the evaporator capacity in btu/hour by 12,000 to obtain the evaporator capacity in tons CONDENSER CAPACITY • A function of the MFR/system and the THOR • The MFR/system is in lb/min, the THOR is in btu/lb and the capacity of the condenser is in btu/hour Condenser Capacity = MFR/system x THOR x 60 Btu Hour Lb Min Btu Lb 60 Min Hour COMPRESSOR CAPACITY • A function of the MFR/system and the Specific volume of the refrigerant at the inlet of the compressor • Calculated in cubic feet per minute, ft3/min Compresser Capacity = MFR/system x Specific Volume ft3 Lb ft3 Min Min Lb COEFFICIENT OF PERFORMANCE (COP) • The ratio of the NRE compared to the HOC • If the HOC remains constant, any increases in NRE will increase the COP • If the NRE remains constant, any decrease in HOC will increase the COP • The COP is a contributing factor to the EER of an air conditioning system • COP is a unitless value COP EXAMPLE • • • • • • • Heat content at point B = 35 btu/lb Heat content at point C = 104 btu/lb Heat content at point E = 127 btu/lb NRE = 104 btu/lb – 35 btu/lb = 69 btu/lb HOC = 127 btu/lb – 104 btu/lb = 23 btu/lb COP = 69 btu/lb ÷ 23 btu/lb = 3 Notice that the “3” has no units ENERGY EFFICIENCY RATIO (EER) • A ratio of the amount of btus transferred to the amount of power used • In the units of btu/watt • The conversion between btus and watts is 3.413 • One watt of power generates 3.413 btu • For example, if a system required 50,000 btu of heat, 14,650 watts of electric heat (14.65 kw) can be used ENERGY EFFICIENCY RATIO (EER), Cont’d. • The efficiency rating of an air conditioning system is the COP • For each btu/lb introduced to the system in the suction line and the compressor, a number of btus equal to the NRE are absorbed into the system via the evaporator • To convert the COP to energy usage, we multiply the COP by 3.413 EER EXAMPLE • • • • • • The NRE of a system is 70 btu/lb The HOC of the same system is 20 btu/lb The COP is 70 btu/lb ÷ 20 btu/lb = 3.5 The EER = COP x 3.413 EER = 3.5 x 3.413 EER = 11.95 SEASONAL EER (SEER) • Takes the entire conditioning system into account • Varies depending on the geographic location of the equipment • Ranges from 10% t0 30% higher than EER • So, if the EER is 10, the SEER will range from 11 to 13 From the P-H Chart, We Can Find • • • • • • • Compression Ratio NRE HOC HOW THOR COP MFR/ton • • • • • • • THp/ton MFR/system Evaporator Capacity Condenser Capacity Compressor Capacity EER of the System SEER Okay, Okay, Okay… How do I plot one of these things? An R-22 A/C System… • • • • • • Condenser saturation temperature 120°F Condenser outlet temperature 100°F Evaporator saturation temperature 40°F Evaporator outlet temperature 50°F Compressor inlet temperature 60°F Compressor Horsepower: 4 hp Pressure-Enthalpy (p-h) Diagram for R-22 (Simplified) Pressure (psia) 180°F 160°F 140°F 352 0.7 120°F 275 100°F 211 80°F 159 60°F 117 40°F 84 20°F 58 0°F 39 -20°F 25 -40°F 3 4 4 5 2 0 6 3 Enthalpy in btu/lb (Heat Content) 1 1 1 1 1 1 1 1 2 2 0 2 7 1 5 Pressure-Enthalpy (p-h) Diagram for R-22 (Simplified) Pressure (psia) 180°F 160°F 140°F 352 0.7 120°F 275 100°F 211 80°F 159 60°F 117 40°F 84 20°F 58 0°F 39 -20°F 25 -40°F 3 4 4 5 2 0 6 3 Enthalpy in btu/lb (Heat Content) 1 1 1 1 1 1 1 1 2 2 0 2 7 1 5 Pressure-Enthalpy (p-h) Diagram for R-22 (Simplified) Pressure (psia) 180°F 160°F 352 275 140°F A 100°F 211 80°F 159 60°F 117 40°F 84 58 0.7 120°F B 20°F C 0°F 39 -20°F 25 -40°F 3 4 4 5 2 0 6 3 Enthalpy in btu/lb (Heat Content) 1 1 1 1 1 1 1 1 2 2 0 2 7 1 5 Pressure-Enthalpy (p-h) Diagram for R-22 (Simplified) Pressure (psia) 180°F 160°F 352 275 140°F A 100°F 211 80°F 159 60°F 117 40°F 84 58 0.7 120°F B 20°F C D 0°F 39 -20°F 25 -40°F 3 4 4 5 2 0 6 3 Enthalpy in btu/lb (Heat Content) 1 1 1 1 1 1 1 1 2 2 0 2 7 1 5 Pressure-Enthalpy (p-h) Diagram for R-22 (Simplified) Pressure (psia) 180°F 160°F 352 275 140°F A 100°F 211 80°F 159 60°F 117 40°F 84 58 0.7 120°F B 20°F C D 0°F 39 -20°F 25 -40°F 3 4 4 5 2 0 6 3 Enthalpy in btu/lb (Heat Content) 1 1 1 1 1 1 1 1 2 2 0 2 7 1 5 Pressure-Enthalpy (p-h) Diagram for R-22 (Simplified) Pressure (psia) 180°F 160°F 352 275 140°F A 100°F 211 80°F 159 60°F 117 40°F 84 58 E 120°F B 20°F C D 0°F 39 -20°F 25 -40°F 3 4 4 5 2 0 6 3 Enthalpy in btu/lb (Heat Content) 1 1 1 1 1 1 1 1 2 2 0 2 7 1 5 0.7 Pressure-Enthalpy (p-h) Diagram for R-22 (Simplified) Pressure (psia) 180°F 160°F 352 275 140°F A 0.7 100°F 211 80°F 159 60°F 117 40°F 84 58 E 120°F B 20°F C D 0°F 39 High: 275 psia -20°F 25 -40°F Low: 84 psia “A”: 40 btu/lb “B”: 40 btu/lb “C”: 110 btu/lb “D”: 112 btu/lb 3 4 4 5 2 0 6 3 Enthalpy in btu/lb (Heat Content) 1 1 1 1 1 1 1 1 2 2 0 2 7 1 5 “E”: 125 btu/lb High: 275 psia COMPRESSION RATIO Low: 84 psia “A”: 40 btu/lb HIGH SIDE PRESSURE (psia) “B”: 40 btu/lb LOW SIDE PRESSURE (psia) “C”: 110 btu/lb “D”: 112 btu/lb “E”: 125 btu/lb COMPRESSION RATIO = 275 psia ÷ 84 psia = 3.27:1 High: 275 psia HEAT OF WORK Low: 84 psia “A”: 40 btu/lb HEAT CONTENT AT “E” – HEAT CONTENT AT “D” “B”: 40 btu/lb “C”: 110 btu/lb “D”: 112 btu/lb “E”: 125 btu/lb HEAT OF WORK = 125 btu/lb – 112 btu/lb = 13 btu/lb High: 275 psia HEAT OF COMPRESSION Low: 84 psia “A”: 40 btu/lb HEAT CONTENT AT “E” – HEAT CONTENT AT “C” “B”: 40 btu/lb “C”: 110 btu/lb “D”: 112 btu/lb “E”: 125 btu/lb HEAT OF COMPRESSION= 125 btu/lb – 110 btu/lb = 15 btu/lb High: 275 psia NET REFRIGERATION EFFECT Low: 84 psia “A”: 40 btu/lb HEAT CONTENT AT “C” – HEAT CONTENT AT “B” “B”: 40 btu/lb “C”: 110 btu/lb “D”: 112 btu/lb “E”: 125 btu/lb NRE = 110 btu/lb – 40 btu/lb = 70 btu/lb High: 275 psia MASS FLOW RATE PER TON Low: 84 psia “A”: 40 btu/lb 200 ÷ NRE “B”: 40 btu/lb “C”: 110 btu/lb “D”: 112 btu/lb “E”: 125 btu/lb MFR/ton = 200 ÷ NRE =200 ÷ 70 btu/lb = 2.86 lb/min/ton High: 275 psia TOTAL HEAT OF REJECTION Low: 84 psia “A”: 40 btu/lb HEAT CONTENT AT “E” – HEAT CONTENT AT “A” “B”: 40 btu/lb “C”: 110 btu/lb “D”: 112 btu/lb “E”: 125 btu/lb THOR = 125 btu/lb – 40 btu/lb = 85 btu/lb High: 275 psia THEORETICAL HORSEPOWER PER TON Low: 84 psia “A”: 40 btu/lb [MFR/ton x HOW] ÷ 42.42 “B”: 40 btu/lb “C”: 110 btu/lb “D”: 112 btu/lb “E”: 125 btu/lb THp/ton = 2.86 lb/min/ton x 13 btu/lb ÷ 42.42 = 0.88 Hp/ton High: 275 psia COEFFICIENT OF PERFORMANCE Low: 84 psia “A”: 40 btu/lb NRE ÷ HOC “B”: 40 btu/lb “C”: 110 btu/lb “D”: 112 btu/lb “E”: 125 btu/lb COP = 70 btu/lb ÷ 15 btu/lb = 4.67 High: 275 psia MASS FLOW RATE OF THE SYSTEM Low: 84 psia “A”: 40 btu/lb [42.42 x Compressor HP] ÷ HOW “B”: 40 btu/lb “C”: 110 btu/lb “D”: 112 btu/lb “E”: 125 btu/lb MFR/system = [42.42 x 4] ÷ 13 btu/lb = 13.05 lb/min High: 275 psia CAPACITY OF THE EVAPORATOR Low: 84 psia “A”: 40 btu/lb NRE x MFR/system x 60 “B”: 40 btu/lb “C”: 110 btu/lb “D”: 112 btu/lb “E”: 125 btu/lb CAP/evap = 70 btu/lb x 13.05 x 60 = 54,810 btu/hour CAP/evap = 54,810 btu/hour ÷ 12,000 btu/hour/ton = 4.57 tons High: 275 psia CAPACITY OF THE CONDENSER Low: 84 psia “A”: 40 btu/lb THOR x MFR/system x 60 “B”: 40 btu/lb “C”: 110 btu/lb “D”: 112 btu/lb “E”: 125 btu/lb CAP/cond = 85 btu/lb x 13.05 x 60 = 66,555 btu/hour CAP/cond = 66,555 btu/hour ÷ 12,000 btu/hour/ton = 5.55 tons High: 275 psia CAPACITY OF THE COMPRESSOR Low: 84 psia MFR/system x Specific Volume “A”: 40 btu/lb “B”: 40 btu/lb “C”: 110 btu/lb “D”: 112 btu/lb “E”: 125 btu/lb CAP/comp = 13.05 x 0.7 = 9.13 ft3/min High: 275 psia ENERGY EFFICIENCY RATIO Low: 84 psia “A”: 40 btu/lb COP x 3.413 “B”: 40 btu/lb “C”: 110 btu/lb “D”: 112 btu/lb “E”: 125 btu/lb EER = 4.67 x 3.413 = 15.94 SEER (low end) = 1.1 x EER = 1.1 x 15.94 = 17.5 SEER (high end) = 1.3 x EER = 1.3 x 15.94 = 20.7 275 psia 84 psia 61 psia 40 110 112 100 111 125 Let’s See What Happened… • • • • • • • • • • CR = 3.27 HOW = 13 HOC = 15 NRE = 70 MFR/ton = 2.86 lb/min THp/ton = 0.88 COP = 4.67 MFR/system = 13.05 CAP/evap = 66,555 btu EER = 15.9 • • • • • • • • • • CR = 4.5 HOW = 14 HOC = 25 NRE = 60 MFR/ton = 3.33 lb/min THp/ton = 1.1 COP = 2.4 MFR/system = 12.12 CAP/evap = 43,632 btu EER = 8.19 Properly Operating System • • • • • • • • • • • Heat Content “A” = 40 btu/lb Heat Content “B” = 40 btu/lb Heat Content “C” = 109 btu/lb Heat Content “D” = 111 btu/lb Heat Content “E” = 125 btu/lb High side pressure = 267 psig High side pressure = 282 psia Low side pressure = 70 psig Low side pressure = 85 psia Compressor Hp = 2.5 Hp Specific Volume = 0.7 A/B C D E • • • • • • • • • • • • • • NRE = 69 btu/lb HOW = 14 btu/lb HOC = 16 btu/lb THOR = 85 btu/lb Comp. Ratio = 3.32 MFR/ton = 2.9 lb/min/ton THp/ton = 0.96 Hp/ton COP = 4.3 MFR/system = 7.58 lb/min CAP/evap = 31,381 btuh CAP/cond = 38,658 btuh CAP/comp = 5.3 ft3/min EER = 14.68 SEER = 16.15 – 19.1 Clogged Cap Tube System • • • • • • • • • • • Heat Content “A” = 39 btu/lb Heat Content “B” = 39 btu/lb Heat Content “C” = 112 btu/lb Heat Content “D” = 118 btu/lb Heat Content “E” = 134 btu/lb High side pressure = 226 psig High side pressure = 241 psia Low side pressure = 59 psig Low side pressure = 74 psia Compressor Hp = 2.5 Hp Specific Volume = 0.9 A/B C D E • • • • • • • • • • • • • • NRE = 73 btu/lb HOW = 16 btu/lb HOC = 22 btu/lb THOR = 95 btu/lb Comp. Ratio = 3.26 MFR/ton = 2.74 lb/min/ton THp/ton = 1.03 Hp/ton COP = 3.3 MFR/system = 6.63 lb/min CAP/evap = 29,039 btuh CAP/cond = 37,791 btuh CAP/comp = 5.97 ft3/min EER = 11.26 SEER = 12.39 – 14.64 System Okay System Clogged Increase/Decrease NRE 69 73 Increase HOW 14 16 Increase HOC 16 22 Increase THOR 85 95 Increase Comp. Ratio 3.32 3.26 Decrease MFR/ton 2.9 2.74 Decrease THp/ton 0.96 1.03 Increase COP 4.3 3.3 Decrease MFR/system 7.58 6.63 Decrease CAP/evap 31,381 (2.62) 29,039 (2.42) Decrease CAP/cond 38,658 (3.22) 37,791 (3.15) Decrease CAP/comp 5.3 5.97 Increase 14.68 11.26 Decrease 16.15 – 19.1 12.39 – 14.64 Decrease EER SEER Contact Information... Eugene Silberstein Suffolk County Community College 1001 Crooked Hill Road Brentwood, NY 11717 (631) 851-6897 E-mail: silbere@sunysuffolk.edu