MICROPROP DC2 - EDUCATION
Microprop AB
AGENDA 140312
9.00-10.00
10.15 -12.00
12-13
13.00 -16.00
16.00 -17.00
Presentation Microprop DC2
Assembly and calibration
Lunch
Fault finding
Conclusion and CE-marking
PRESENTATION
-
Basic functions of a tiltrotator and assembling SS10.
Principle function of the system
Microconf DC2
Machine safety
Equipment options
Calibration of the system
Remote support
CE-documentation
MICROPROP DC2 – PREREQUISITES SS10
- Servo assisted line (hammer line) (i.e. not an mechanical link)
- That line must work at the digging movement.
MICROPROP DC2 – HYDRAULIC PREREQUSITES
-The pressure should be about 225 bar
-The flow should be about:
EC:
02
05A/B
10
15
20
30
l/min
40
40/50
70
90
120
130
TILTROTATOR SS10
SS10 OR SS9
Benefits of SS10 vs SS9
- Simultaneous operation of tilt, rotation and extra.
- Smoother operation with SS10
- Works on older machines
MICROPROP DC2 – WHAT IS IT?
- Powerful and simple.
- Tiltrotator control
- Track control
- Wheel steering
- Extra hydraulic functions
- Remote support via Microconf and smart phone (Android)
- Use of smart phone as display.
- Machine adaptations
- Conforms to the machine directive
MICROPROP DC2 – THE SYSTEM
MICROPROP DC2 – CABIN MODULE
Analog inputs
- 6 rollers
Digital inputs
- 6 switches for joysticks
Outputs
- 6 analog outputs
- 2 extra onoff for versatlie functions.
MICROPROP DC2 – TILTROTATOR MODULE
In cables:
- 4 double analog outputs (A/B)
- 1 digital output for quick hitch
MACHINE SAFETY
MACHINE SAFETY– THE SYSTEM FULLFILS EN 13849-1
1. A single fault must never cause a dangerous situation.
2. When controllers are released the machine must stop.
This means:
- A ON/OFF function that is control with a switch requires switching function
of the switch (Note: shift function may be used without the double signals.)
MACHINE SAFETY – MONITORING OF DIGITAL FUNCTIONS
24V
DI
MACHINE SAFETY – MONITORING OF DIGITAL FUNCTIONS
24V
DI
MACHINE SAFETY – MONITORING OF DIGITAL FUNCTIONS
24V
DI
DI
MACHINE SAFETY– THE SYSTEM FULLFILS EN 13849-1
1. A single fault must never cause a dangerous situation.
2. When controllers are released the machine must stop.
This means:
- A ON/OFF function that is control with a switch requires switching function
of the switch (Note: shift function may be used without the double signals.)
- A analog function requires crossed signals
MACHINE SAFETY – MONITORING OF ANALOG FUNCTIONS
5V
GND
AI1
MACHINE SAFETY – MONITORING OF ANALOG FUNCTIONS
5V
GND
AI1
AI2
MACHINE SAFETY– THE SYSTEM FULLFILS EN 13849-1
1. A single fault must never cause a dangerous situation.
2. When controllers are released the machine must stop.
This means:
- A ON/OFF function that is control with a switch requires switching function
of the switch (Note: shift function may be used without the double signals.)
- A analog function requires crossed signals
- A hydraulic function that may be a risks for the surroundings requires two
separate controls of which at least one must be monitored.
MACHINE SAFETY – MONITORING OF HYDRAULICS
Control system
CV
CVP
HYDRAULICS
Safety block
Double feeder
Track control
Single feeder
MACHINE SAFETY– MONITORING HYDRAULICS
SINGLE FEEDER
MACHINE SAFETY– MONITORING PWM SIGNALS
Hyttmodul
Processor
ECU
MACHINE SAFETY– MONITORING PWM SIGNALS
Hyttmodul
Processor
ECU
MACHINE SAFETY– MONITORING PWM SIGNALS
Hyttmodul
Processor
ECU
MICROPROP DC2 – EQUIPMENT OPTIONS
The system has 6 analog outputs from the cabin module.
- Single feeder
- Double feeder
- PWM signal feeder
- Track control
- Wheel steering
- Other hydraulic controls
MICROPROP DC2 – SINGLE FEEDER OR DOUBLE FEEDER
Double feeder is used to be able to use the auxiliary outputs of the
machine two-ways. If the machine auxiliary outputs are connected to tank
(one-way) this needs to be changed to two-way function.
MICROPROP DC2 – SINGLE FEEDER OR DOUBLE FEEDER
MICROPROP DC2 – SINGLE FEEDER OR DOUBLE FEEDER
Double feeder is used to be able to use the auxiliary outputs of the machine
two-ways. If the machine auxiliary outputs are connected to tank (one-way)
this needs to be changed to two-way function.
- Single feeder should be used when:
-
the tiltrotator is directly mounted.
there is a quick hitch on the machine and the driver accepts using a pedal for
auxiliary outputs.
- Double feeder should be used if:
-
There is a quick hitch and the driver wants to use a roller for auxiliary outputs.
There is a quick hitch and the original aux control was with rollers in the original
joysticks.
The tiltrotator is directly mounted but the driver wants to remove the tiltrotator
some times and the original aux control was with rollers in the original joysticks.
MICROPROP DC2 – JOYSTICK EMULATION
Can be used when the machine is equipped with machine original
proportional controlled hydraulics.
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•
•
•
No hydraulic assembly (under certain prerequisites.)
Is connected directly to the machine joystick inputs.
The system can “control” one or two original rollers.
Simpler and cheaper installation and any tooling program in the machine
is still intact.
MICROPROP DC2 – JOYSTICK EMULATION
Digital (Cat)
Analog (Doosan, komatsu…)
MICROPROP DC2 – JOYSTICKS
Microprop MIG2
Only tiltrotator
Minimal
- 2 rollers
- 5 + 5 free switches
Standard
- 2 + 1 rollers
- 5 + 5 free
switches
Extra rulle
- 4 rollers
- 5 + 5 free switches
Only tiltrotator
with FNR
Standard
- 2 rollers
- FNR (right joystick)
- 5 + 4 free switches
Extra roller
- 2+1 rollers
- FNR (right
joystick)
- 5 + 4 free
switches
2 Extra rollers
- 4 rollers
- FNR (right joystick)
- 5 + 4 free switches
Microprop MIG1
Standard
8415xx
- 2 rollers
3 Extra rollers
- 3 + 2 rollers
- FNR (right
joystick)
- 5 + 4 free
switches
Extra roller
8415xx
- 3 rollers
MICROPROP MIG1
- Equippable with 2 rollers
MICROPROP MIG2
- Equippable with 3 rollers and 7 switches (FNR as an
option)
- Flexible and ergonomical hand support.
- Patented.
MICROPROP MIG2
MICROPROP MIG2 – HAND SUPPORT
- Fits all sizes of hands
- Integrated in handle
CALIBRATION AND CHANGES OF THE CONTROL SYSTEM
REMOTE SUPPORT
All settings in the system are avaliable (some restrictions of program
updates apply).
From PC to PC
- Can be used to help a technician at a work shop or in the field (obs internet
needed).
- Remote education in the PC-program
- There is a Microconf Remote version that only has remote options
From PC to mobile phone
- To help a customer in the field.
MOBILE APP (ANDROID)
What can you do?
- Change users.
- Calibrate joysticks.
- Connect to remote support
- Create and change tools in tooling program.
MENU SYSTEM IN CABIN MODULE
What can you do?
- Change user.
- Calibrate joysticks.
- Make backups of settings from tiltmodule or from cabin module. (This is
also done automatically)
- Change already created tools in tooling program.
- Change direction of functions.
TOOLING PROGRAM
Makes setting of speeds possible for the end user without changing the
fitters’ settings.
- Up to 20 different tool settings.
- Each tool starts from the fitters’ settings and uses a %.
- The customer can do changes themselves:
•
•
•
With the mobile application (create and change)
With PC (microconf lite) (create and change)
With the menu in the cabin module (only change)
- Factory settings are always selectable: ”NO TOOL”.
CALIBRATION WITH MICROCONF - EXCERCISES
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•
•
•
•
•
•
Connection with USB , Bluetooth
Choose tiltrotator model
Calibration of rollers
Input mapping.
Current settings (tiltrotator, feeder)
Wizard
Ramps
MICROPROP DC2 – DOCUMENTING YOUR DELIVERY
HOW ABOUT THE CE MARKING OF THE MACHINE?
- The organization/company that puts the machine on the market is
responsible to make sure that the machine still is in compliance with the
CE-marking.
- The goal is to make the machine’s CE-mark as good as it was before the
add-on/change.
- Microprop/engcon will provide the means to be as good as the
manufacturer in terms of user manual and labeling of the machine.
- The responsible for the installation is the fitters’ but by following our
instructions the fitter should feel comfortable that there is no surprises
down the line.
HOW TO BE AS GOOD AS THE CE MARK FROM THE MANUFACTURER
- Make sure the supplier of the control system (i.e. Microprop) has attached
the “Declaration of incorporation” to the assembly instruction.
- Follow the attached assembly instruction very strictly.
- Attach labels into the machine that shows the machine functions if the
joysticks are changed.
- Make the same changes to the user manual of the control system.
- Make sure the user manual of the machine does not have contradictory
information after the change of the machine (i.e. change of joysticks)
- Make a functional check of the machine and make sure that the user
manuals are now a correct reflection of how it actually works.
- Document the installation. Take pictures, note the revision and document
number of the assembly instructions, note the machine id and serial
number etc.
THE MICROPROP DELIVERY – HOW MICROPROP WILL HELP
- “Declaration of incorporation” mention the correct standards as
interpretation to the machine directive.
- Assembly instructions and user manuals with an unique document
number and version number.
- Labels to stick to the windows of the machine.
- Stickers to build your own label.
News:
- Stickers to add to the machine user manual on the pages/places where
the Microprop installation has made the information obsolete.
- A machine card where you can note all necessary information about the
installation. This should be stored at the fitter.
THANK YOU!
Fill in the participants